Effects of laser power density on the microstructure and microhardness of Ni–Al alloyed layer by pulsed laser irradiation

Laser alloying of Ni–P electroless deposited layer with aluminum substrate was carried out by Nd–YAG pulsed laser. The phase composition and microstructure of the alloyed layers produced by different laser power densities were identified by X-ray diffractionary (XRD), scanning electron microscope (SEM) accompanied by energy dispersion X-ray analysis (EDS) and transmission electron microscope (TEM). Furthermore, the surface roughness of the alloyed layers was characterised by confocal laser scanning microscope (CLSM). The results showed that the characteristic dendritic or lamellar microstructures were observed in the alloyed layers. The phase constituents of the alloyed zones were intermetallic compounds of nickel–aluminum NiAl, Al₃Ni and Al₃Ni₂, as well as some non-equilibrium phases and amorphous phases depending on the employed laser power density. As a result, the microhardness of the alloyed layer with Ni–P amorphous phases formed at laser power density 5.36×10⁹ W/m² reached to HV_0.1 390.     

Surface laser alloying of 17-4PH stainless steel steam turbine blades

As a known high-quality precipitation hardening stainless steel with high strength, high antifatigue, excellent corrosion resistance and good weldability, 17-4PH has been widely used to produce steam turbine blades. However, under the impact of high-speed steam and water droplets, the blades are prone to cavitation, which could lead to lower efficiency, shorter life time, and even accidents. In this article, the 17-4PH blade's surface was alloyed using a high power CO₂ laser. The microstructure and microhardness of hardened 17-4PH were tested by scanning electronic microscope (SEM), X-ray diffraction (XRD), energy disperse spectroscopy (EDS) and a microhardness tester. After laser alloying, the surface layer was denser and the grain refined, while the microhardness of the surface (average 610HV_0.2) was about one times higher than that of the substrate material (330HV_0.2). The friction coefficient of the laser-alloyed 17-4PH layer was much lower than that of the substrate.     

Laser surface alloying of pure titanium with TiN–B–Si–Ni mixed powders

Laser alloying was carried out on the surface of pure titanium substrate with TiN–B–Si–Ni mixed powders. The result of X-ray diffraction (XRD) analysis shows that the alloyed layer consists of many kinds of intermetallic compounds. The test results show that the alloyed layers have high microhardness (1500–1600 HV_0.1), low friction coefficient (about 0.4), and are more resistant to oxidation than untreated substrate.     

Microstructure and corrosion behavior of austenitic stainless steel treated with laser

Surface modification of AISI316 stainless steel by laser melting was investigated experimentally using 2 and 4 kW laser power emitted from a continuous wave CO₂ laser at different specimen scanning speeds ranged from 300 to 1500 mm/min. Also, an investigation is reported of the introduction of carbon into the same material by means of laser surface alloying, which involves pre-coating the specimen surfaces with graphite powder followed by laser melting. The aim of these treatments is to enhance corrosion resistance by the rapid solidification associated with laser melting and also to increase surface hardness without affecting the bulk properties by increasing the carbon concentration near the surface. Different metallurgical techniques such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) were used to characterize the microstructure of the treated zone. The microstructures of the laser melted zones exhibited a dendritic morphology with a very fine scale with a slight increase in hardness from 200 to 230 Hv. However, the laser alloyed samples with carbon showed microstructure consisting of γ dendrite surrounded by a network of eutectic structures (γ+carbide). A significant increase in hardness from 200 to 500 Hv is obtained. Corrosion resistance was improved after laser melting, especially in the samples processed at high laser power (4 kW). There was shift in I_corr and E_corr toward more noble values and a lower passive current density than that of the untreated materials. These improvements in corrosion resistance were attributed to the fine and homogeneous dendritic structure, which was found throughout the melted zones. The corrosion resistance of the carburized sample was lower than the laser melted sample.     

Characterization and corrosion study of NiTi laser surface alloyed with Nb or Co

The interest in NiTi alloys for medical applications has been steadily growing in recent years because of its biocompatibility, superelasticity and shape memory characteristics. However, the high Ni content in NiTi alloys is still a concern for its long-term applications in the human body. The release of Ni ion into the human body might cause serious problems, as Ni is capable of eliciting toxic and allergic responses. In view of this, surface modification to reduce the surface content of Ni and to improve the corrosion resistance, both of which would reduce Ni release, is an important step in the development of NiTi implants. In the present study, NiTi was surface alloyed with Nb or Co by laser processing. The fine dendritic structure characteristic of laser processing has been described in terms of rapid solidification. The amount of surface elemental Ni was reduced to 10% and 35% for the Nb-alloyed and Co-alloyed layer, respectively. The corrosion resistance in Hanks’ solution (a simulated body fluid) was increased as evidenced by a reduced passive current density and a higher pitting potential for both the Nb- and Co-alloyed specimens. The composition and hardness profiles along the depth of the modified layer were correlated with the distribution of the dendrites. The microhardness of the alloyed layers was around 700-800 Hv, which was about four times that of the untreated NiTi specimens.     

Analysis of thermionic emission from electrodeposited Ni–Si Schottky barriers

Ni–Si Schottky barriers are fabricated by electrodeposition using n on n+ Si substrates. I–V, C–V and low temperature I–V measurements are presented. A high-quality Schottky barrier with extremely low reverse leakage current is revealed. The results are shown to fit an inhomogeneous barrier model for thermionic emission over a Schottky barrier proposed by Werner and Guttler [J.H. Werner, H.H. Guttler, Barrier inhomogeneities at Schottky contacts, J. Appl. Phys. 69 (3) (1991) 1522–1533]. A mean value of 0.76 V and a standard deviation of 66 mV is obtained for the Schottky barrier height at room temperature with a linear bias dependence. X-ray diffraction and scanning electron microscopy measurements reveal a polycrystalline Ni film with grains that span from the Ni–Si interface to the top of the Ni layer. The variation in Ni orientation is suggested as a possible source of the spatial distribution of the Schottky barrier height.     

Microstructure and corrosion resistance of the layers formed on the surface of precipitation hardenable plastic mold steel by plasma-nitriding

Plasma-nitriding is used to improve the wear resistance and corrosion resistance of plastic mold steels by modifying the surface layers of these steels. In this study, a precipitation hardenable plastic mold steel (NAK80) was plasma-nitrided at 470, 500, and 530 °C for 4, 8, and 12 h under 25% N₂ + 75% H₂ atmosphere in an industrial nitriding facility. The microstructures of the base material and nitrided layers as well as the core hardness were examined, and various phases present were determined by X-ray diffraction. The corrosion behaviors were evaluated using anodic polarization tests and salt fog spray tests in 3.5% NaCl solution.The results had shown that plasma-nitriding does not cause the core to soften by overaging. Nitriding and aging could be achieved simultaneously in the same treatment cycle. Plasma-nitriding of NAK80 mold steel produced a nitrided layer composed of an outer compound layer constituting a mixture of ?-nitride and γ′-nitride and an adjacent nitrogen diffusion layer on the steel surface. The amount of ?-nitride and total nitrides increased with an increase in nitriding temperature and nitriding time. Corrosion study revealed that plasma-nitriding significantly improved the corrosion resistance in terms of corrosion potential, corrosion and pitting current density, and corrosion rate. This improvement was found to be directly related to the increase in the amount of ?-nitride at the surface, indicating the amount of ?-nitride controlling the corrosion resistance.     

Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 μm. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 μm obtained at the gas pressure of 45 Pa is expected to be useful as antimicrobial materials that may have a promising future in antimicrobial applications.     

CXMS study of mild steel laser alloyed with CrB2

Laser alloying of surfaces has attracted a great deal of attention for technical applications. By laser alloying of materials it is possible to improve hardness as well as wear and corrosion resistance of the surface without affecting the bulk material. The surface of a mild steel (C45) substrate was laser-alloyed with chromium-boride CrB₂. The chromium-boride was added to the substrate surface by powder injection during laser surface melting with a high power continuous-wave CO₂-laser. The resulting surface layers were studied by surface Mössbauer measurements. The backscattering geometry of Conversion X-ray Mössbauer Spectroscopy (CXMS) was used to study the phase formation in the laser alloyed surface. The results for the treated surfaces are discussed for different samples.     

Structural characterization and optoelectronic properties of GaN thin films on Si(111) substrates using pulsed laser deposition assisted by gas discharge

GaN films have been grown on Si(111) substrates with a thin AlN buffer layer using pulsed laser deposition (PLD) assisted by gas discharge. The crystalline quality, surface morphology and optoelectronic properties of the deposited films were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), photoluminescence (PL) spectroscopy, and room-temperature Van der Pauw–Hall measurements. The influence of the deposition temperature in the range 637–1037 K on the crystallinity of GaN films, the laser incident energy in the range 150–250 mJ/pulse on the surface morphology and the optoelectronic properties were systematically studied. The XRD analysis shows that the crystalline quality of the GaN films improves with increasing deposition temperature to 937 K, but further increase of the deposition temperature to 1037 K leads to the degradation of the crystalline quality. AFM results show that the surface roughness of the GaN films can be decreased with increasing laser incident energy to 220 mJ/pulse. Further increase of the laser incident energy to 250 mJ/pulse leads to an increase in the surface roughness. The optoelectronic properties of GaN films were also improved by increasing the laser incident energy to 220 mJ/pulse. GaN films which have a n-type carrier concentration of 1.26×10¹⁷ cm^-3 and a mobility of 158.1 cm²/Vs can be deposited at a substrate temperature of 937 K, a deposition pressure of 20 Pa and a laser incident energy of 220 mJ/pulse. Their room-temperature PL spectra exhibit a strong band-edge emission at 365 nm. PACS 81.15.Fg; 81.05.Ea; 78.20.-e; 73.61.Ey; 78.66.Fd     

Studying the effects of the addition of TiN nanoparticles to Ni–P electroless coatings

The effects of the addition of nano TiN on the surface morphology, deposition rate, hardness and corrosion properties of Ni–P electroless coatings were studied. Heat treatment was conducted to compare the corrosion and hardness behavior of the coatings before and after heat treatment. It was observed that the incorporation of TiN particles into the coating has an adverse effect on the corrosion properties of the specimens. The hardness of the specimens increased dramatically by adding TiN. Furthermore, the hardness of the specimens increased after conducting the heat treatment. The corrosion and hardness behavior of the Ni–P system after heat treatment largely depended on the temperature of heat treatment. The heat treatment temperatures at which the desired corrosion and hardness properties were expected were determined.     

Mössbauer investigation of the connection between corrosion kinetics and redistribution of the atoms of the alloyed elements in oxide films of zirconium alloys

Data on the redistribution of the atoms of the alloyed elements during corrosion of zirconium alloys are important from the point of view of establishing the corrosion mechanism [1–4]. It has been established that in the oxide films of zirconium alloys containing iron and tin various phases and compounds of the alloyed elements are formed [5, 6]. To a large degree, the composition of the oxide films depends on the conditions and duration of oxidation. In the present paper, we present the results of nuclear gamma resonance (Mossbauer) spectroscopic investigations made with the aim of establishing a correlation between the phase composition of the oxide films and the corrosion kinetics of zirconium alloys.Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 1, pp. 70–74, January, 1981.     

Preparation and characterization of the transparent nanocomposite mirror film for the infrared region by sol–gel method

Transparent mirror coated, SiO₂–Ag/PV P nanocomposites were prepared on the Pyrex glass slides by dip-coating technique. Embedding of the silver (Ag) nanoparticles on silica modified polyvinyl pyrrolidone (PVP) was performed by the sol–gel method. As prepared transparent mirror coated SiO₂–Ag/PV P nanocomposite films were finally characterized for surface morphology, chemistry, and nano size dimensions using various advanced analytical techniques including, UV visible, Fourier transform, infrared spectroscopy (FT-IR), X-ray powder diffraction (XRD), scanning electron microscopy (SEM), dispersive x-ray analaysis (EDAX) and transmission electron microscopy (TEM) analysis. It was found that all the prepared samples were almost uniform particles of Ag nanospheres of 7–8 nm diameters arranged as double paralleled nanowires with an average length of 200–450 nm and diameters of around 20–25 nm.     

Alloying aluminum with Fe using laser induced plasma technique

A new surface modification technique is demonstrated using laser induced plasma (LIP) to increase the hardness of the surface layer. This LIP treatment provides a very high heating and fast cooling mechanism that can be used to form alloyed layer on a material surface. The hardness of the alloyed material is measured and the results show that the alloyed surface is 3 times as hard as the un-treated surface and a single Fe alloyed aluminum surface is harder than the one formed by the mixture of Fe and Cu. The micro-hardness of the alloy increases with the number of pulses at a rate of around 4 HV/pulse. The maximum hardness of 93.0 HV is obtained with the use of single Fe after exposure to 7 pulses of the laser.     

Impact of yttrium ion implantation on corrosion behavior of laser beam welded zircaloy-4 in sulfuric acid solution

In order to study the effect of yttrium ion implantation on the aqueous corrosion behavior of laser beam welded zircaloy-4 (LBWZr4), The butt weld joint of zircaloy-4 was made by means of a carbon dioxide laser, subsequently the LBWZr4 samples were implanted with yttrium ion using a MEVVA source at an energy of 40 keV, with a fluence range from 1 × 10¹⁶ to 4 × 10¹⁶ ions/cm² at about 150 °C. Three-sweep potentiodynamic polarization measurement was employed to evaluate the aqueous corrosion behavior of yttrium-implanted LBWZr4 in a 0.5 M H₂SO₄ solution. Scanning electron microscopy (SEM) was used to examine the surface topographic character of the yttrium-implanted LBWZr4 before and after the potentiodynamic polarization measurement. The valences of the carbon, yttrium, and zirconium in the surface layer were analyzed by X-ray photoemission spectroscopy (XPS). It was found that a significant improvement was achieved in the aqueous corrosion resistance of yttrium-implanted LBWZr4 compared with that of the un-implanted LBWZr4. The mechanism of the corrosion resistance improvement of the yttrium-implanted LBWZr4 is probably due to the addition of the yttrium oxide dispersoid into the zirconium matrix.     

Surface properties of laser processed ductile iron

On laser melt treatment,Sliding Wear of pearlitic ductile iron reduced from severe metallic wear to oxidative mild wear by nearly two orders of magnitude at 7.5 ms^–1 over a load range of 14–31 kg cm^–2; resistance toCavitation Erosion improved by a factor ofseven in corrosive media and surface hardness increased from 20–22 to 40–58 HR_c. Laser melting could effectively reduceCorrosion rates in dilute acids by nearly 40%.These improvements were caused by the ultrafine microstructure (1–41 ,DAS), microhardness (700–900,HV _0,1) and the consequent high resistance to plastic flow and subsurface crack initiation.In this investigation, pin-on-disc adhesive wear, ultrasonic vibratory cavitation erosion and potentiodynamic corrosion in synthetic sea water and 0.01 N H₂SO₄, were assessed after laser surface melting or transformation hardening of hyper-eutectic ductile iron, typically employed in automotive and marine engine components by using CO₂ CW or Nd-YAG pulsed high power laser. Also the processing parameters viz, beam power (P), scan rate (U), and specific energy intensity (P/UD _b ² ) for threshold and specific depth of transformation hardening or melting have been determined.     

Surface nitriding of Ti–6Al–4V alloy with a high power CO2 laser

Surface nitriding of a Ti–6Al–4V alloy by laser melting in a flow of nitrogen gas has been investigated, with the aim of increasing surface hardness and hence improving related properties such as wear and erosion resistance. The effect of the scanning speed, nitrogen dilution, and nitrogen flow rate on microstructure, microhardness, and cracking of the nitrided layers was studied. Optical, scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction (XRD) were used to reveal the microstructure and to identify the phases formed. It is shown that smooth, deep, and crack-free nitride layers of a surface hardness ranging between 500 and 800 HV can be obtained by controlling the processing parameters. Cracks are present in the sample processed at slow scanning speed and high laser power. Dilution of the nitrogen gas with argon gas leads to a crack-free nitride layer at the expense of a reduction in surface hardness. Slow scanning speeds lead to the formation of a deep and hard surface layer, and increasing the nitrogen flow rate results in a rough surface with a slight increase in hardness.     

Surface investigation of excimer laser irradiated phosphatized steel plates

Steel plates (St 14-05) of 1.5 mm thickness and coated with 1.5 m of ironzinc-phosphatehydrate (ASTM 29-1429) were irradiated with an XeCl-excimer laser (Siemens XP 2020) at energy densities of 20–80 mJ/mm² and with 2–32 pulses per spot. Depth-sensitive Mössbauer spectroscopy was carried out by means of conversion electron (CEMS) and conversion X-ray (CXMS) Mössbauer spectroscopy in order to determine the phases produced by the excimer laser treatment. Although the phosphate layer is mainly ablated during the laser treatment, there is a significant formation of Fe₂P. The phosphorous phase and the wüstite, with changing stoichiometries, were found in the very surface (CEMS). In deeper layers and in correlation with the energy density and the number of pulses, austenite was found in surprisingly high amounts (CEMS and CXMS). The austenite was found to be nitrogen austenite. The high Fe-N austenite content as well as the presence of some ferromagnetic Fe-N phase (-Fe_2+xN) must be ascribed to an unexpectedly high nitriding effect during the laser treatment.     

Ferrite-induced breakdown. Mechanism of induction by thermal surface explosion

The conditions are investigated for gas breakdown above an Ni–Zn (M4OONN) ferrite surface. The assumption that the discharge is initiated by a thermal explosion of a surface layer of the ferrite modified by current flowing through it is verified experimentally and theoretically. The electric and thermophysical properties of the (ferrite+annealed layer) system are determined. The experimentally observed temporal characteristics of the prebreakdown phase of the discharge and the dependences of the breakdown voltage on the discharge-circuit parameters are described within the framework of a single model.Translated from FIAN Preprint No. 120, Lebedev Physics Institute, Moscow, 1990.     

Excimer-laser-assisted RF glow-discharge deposition of amorphous and microcrystalline silicon thin films

We combine the deposition of Hydrogenated amorphous Silicon (a-Si:H) by rf glow discharge with XeCl-excimer laser irradiation of the growing surface in order to obtain different kinds of silicon films in the same deposition system. In-situ UV-visible ellipsometry allows us to measure the optical properties of the films as the laser fluence is increased from 0 up to 180 mJ/cm² in separate depositions. For fixed glow-discharge conditions and a substrate temperature of 250° C we observe dramatic changes in the film structure as the laser fluence is increased. With respect to a reference a-Si:H film (no laser irradiation) we observe at low laser fluences (15–60 mJ/cm²) that the film remains amorphous but demonstrates enchanced surface roughness and bulk porosity. At intermediate fluences (80–165 m/Jcm²), we obtain an amorphous film with an enhanced density with respect to the reference film. Finally, at high fluences (165–180 mJ/cm²), we obtain microcrystalline films. The in-situ ellipsometry measurements are complemented by ex-situ measurements of the dark conductivity, X-ray diffraction, and Elastic Recoil Detection Analysis (ERDA). Simulation of the temperature profiles for different film thicknesses and for three laser fluences indicates that crystallization occurs if the surface temperature reaches the melting point of a-Si:H ( 1420 K). The effects of laser treatment on the film properties are discussed by taking into account the photonic and thermal effects of laser irradiation.Presented at LASERION 93, Munich, June 21–23, 1993