Sol–gel derived nano zinc oxide for the reduction of zinc oxide level in natural rubber compounds

Zinc oxide (ZnO) nanoparticles are synthesized by polymeric sol–gel method and characterized by X-ray diffraction, field-emission scanning electron microscopy. The cure characteristics, mechanical properties and thermal behaviour of natural rubber (NR) systems containing nano ZnO are investigated and compared to those of NR with micro-sized (conventional) ZnO. The NR vulcanizate with 0.5 phr (parts per hundred parts of rubber) sol–gel derived nano ZnO shows improvement in the curing and mechanical properties in comparison to the NR vulcanizate with 5 phr conventional ZnO. Thermogravimetric analysis reveals that nano ZnO impose better thermal stability than conventional ZnO in the NR vulcanizates. Thus, nano ZnO not only acts as a curing activator but also nano filler to improve the resulting properties of the NR vulcanizates. More essentially nano ZnO leads to the reduction of ZnO level in the NR compounds. Therefore, sol–gel derived nano ZnO diminishes the pollution of aquatic environment due to higher amount of conventional ZnO in rubber compounds.     

In situ silica reinforcement of natural rubber by sol–gel process via rubber solution

The in situ silica filling of natural rubber (NR) was carried out via the sol–gel reaction using tetraethoxysilane. The effect of the in situ silica content on the curing, mechanical, dynamic mechanical and thermal properties of the composite vulcanizate materials was investigated in comparison to that with a commercial silica preparation. The Mooney viscosity of the in situ silica filled NR vulcanizates showed a lower value compared with that of the commercial filled ones. The mechanical properties of the in situ silica composite materials, i.e., the moduli and compression set, were improved compared with the commercial silica filler NR vulcanizates. The reinforcement effect of in situ silica did not accord with the Smallwood equation but in contrast was in good agreement with the Guth and Gold equation using a shape factor (f) which itself was in close agreement with estimates derived from independent TEM analysis. The pseudo-network structure of the in situ silica was low, which resulted in a lower storage modulus at 25 °C. By filling NR with in situ silica, the thermal properties of the composite vulcanized material were also improved, and well dispersed in situ silica particles within the NR matrix were also observed.     

Effect of sol–gel derived in situ silica on the morphology and mechanical behavior of natural rubber and acrylonitrile butadiene rubber blends

Silica particles were generated and grown in situ by sol–gel method into rubber blends comprised of natural rubber (NR) and acrylonitrile butadiene rubber (NBR) at various blend ratios. Silica formed into rubber matrix was amorphous in nature. Amount of in situ silica increased with increase in natural rubber proportion in the blends during the sol–gel process. Morphology studies showed that the generated in situ silica were nanoparticles of different shapes and sizes mostly grown into the NR phase of the blends. In situ silica filled NR/NBR blend composites showed improvement in the mechanical and dynamic mechanical behaviors in comparison to those of the unfilled and externally filled NR/NBR blend composites. For the NR/NBR blend at 40/60 composition, in particular, the improvement was appreciable where size and dispersion of the silica particles into the rubber matrix were found to be more uniform. Dynamic mechanical analysis revealed a strong rubber–in situ silica interaction as indicated by a positive shift of the glass transition temperature of both the rubber phases in the blends.     

Synthesis of europium-doped silica microspheres using the sol–gel microencapsulation method

This paper demonstrates the preparation of europium (Eu³⁺) doped silica microspheres using the W/O microencapsulation method. The water phase (W phase) solution is composed of partially hydrolyzed tetraethyl orthosilicate and acetylsalicylic acid acting as hydrophilic active agents. The Eu(NO)₃·H₂O was added into the W phase solution before mixing with the oil phase solution. Under a controlled stirring treatment, the W/O emulsion is obtained by dispersing the W phase solution in cyclohexene containing Span60 as the surfactant. 3-aminopropyl-triethoxysilane (APTES) is used as a gelling agent to encapsulate the micelles and Eu³⁺ doped silica microspheres with a mean size of around 2???m can be obtained. The experimental parameters, such as the W/O ratio, stirring condition, the amount of APTES added and the temperature, are modified and their effects on the morphology and homogeneity of the resulting Eu³⁺ doped silica microspheres are systematically studied. The Eu³⁺ ions are successfully confined inside the silica microcapsules, exhibiting an optimal red emission with a doping concentration of 3?mol%.     

Synthesis and characterization of silica xerogels obtained via fast sol–gel process

The synthesis and physical properties of high surface area silica xerogels obtained by a two-step sol–gel process in the absence of supercritical conditions are reported. The hydrolysis and condensation reactions were followed by infrared spectroscopy. The increment in the bands corresponding to silanol and hydroxyl groups suggests that the hydrolysis reaction was complete during the first 30 min. The effect on surface area and global reaction time under various reaction conditions, such as type of alkaline catalyst and solvents, water–monomer and solvent–monomer molar ratios, was also studied. The obtained results suggest that surface area was increased using 3-aminopropyltriethoxysilane as catalyst. The use of isopropyl alcohol as solvent promotes the reduction of the capillary stress, giving a well-structured xerogel. As a conclusion, with H₂O/i-PrOH/TEOS in a molar ratio of 10:4:1, it was possible to obtain silica xerogels with surface areas about 1,240 m²/g. Such surface areas are comparable with those obtained under supercritical conditions (aerogels), and higher than those xerogels conventionally obtained under normal condition (500–800 m²/g).     

In situ silica reinforcement of methyl methacrylate grafted natural rubber by sol–gel process

In situ silica reinforcement of natural rubber (NR) grafted with methyl methacrylate (MMA) (MMA-GNR) was achieved via the sol–gel reaction of tetraethoxysilane (TEOS) by the use of solid rubber and latex solutions. Silica contents within the MMA-GNR as high as 48 and 19 phr were obtained when using the solid rubber and latex solutions, respectively, under optimum conditions. The conversion efficiency of TEOS to silica was close to 95%. The in situ formed silica MMA-GNR/NR composite vulcanizates were prepared. MMA-GNR/NR composite vulcanizates reinforced with the in situ formed silica prepared by either method had similar mechanical properties to each other, but a shorter cure time and higher mechanical properties than those reinforced with the commercial silica at 9 phr. The TEM micrographs confirmed that the in situ formed silica particles were well dispersed within the MMA-GNR/NR composite matrix, whilst the commercial silica particles showed a significant level of agglomeration and a lower level of dispersion.     

Synthesis of nanostructural Yttrium fluorosilicate glass ceramic via sol–gel method

Journal of Sol-Gel Science and Technology - The yttrium fluorosilicate glass ceramic pieces were prepared by sol–gel method starting from yttrium acetate, trifluoroacetic acid, and...     

Synthesis of a dysprosium aluminum garnet nanopowder via sol–gel method

A dysprosium aluminum garnet (DAG) nanopowder was synthesized by aqueous sol–gel method using Al powder, HCl and Dy(CH₃COO)₃·4H₂O as raw materials. The dried amorphous gel was heat treated in the range of 800–1,200 °C. The influence of heat treatment on crystallization and phase transformation of the dried gel was investigated using X-ray diffractometery, scanning electron microscopy, thermogravimetry and differential thermal analysis and Fourier transform infrared spectroscopy. It was shown that the gel calcined from 900 to 1,200 °C resulted in the formation of a crystalline DAG nanopowder with particle size distribution ranges from 26 to 98 nm.     

Synthesis of titanium dioxide nano-powder via sol–gel method at ambient temperature

Titanium dioxide is a semiconductor with excellent photo catalytic properties and an important material with high regarded in nanotechnology. In this study, titanium dioxide nanoparticles was successfully synthesized via sol–gel method using tetra-n-butyl orthotitanate, hydrochloric acid and ammonia. Tetra-n-butyl orthotitanate was used as precursor. The ingredients were mixed at ambient temperature for 9 h on a magnetic stirring, sol was formed and converted to gel by adding ammonia. X-ray diffraction analysis clearly showed anatase and rutile phases so that, with increasing calcination temperature anatase converts to the rutile. Scanning electron microscopy was used for agglomerate observations. Energy-dispersive detector analysis was carried out and confirmed the formation of titanium dioxide. The influences of calcination temperature and pH value on particles size were studied. The results indicate that synthesis at room temperature reduced the particle size to 15 nm.     

Crystallization of inorganic silica based on interaction between polyimide and silica by sol–gel method

Crystalline silica in cristobalite phase was successfully prepared at a relatively low temperature of 800 °C by calcinating polyimide/silica hybrid films under ambient air. X-ray photoelectron spectroscopy measurements show that the product is silica after calcination. It is found that the crystallinity is dependent on the removing rate and the strength of the interaction between polyimide and silica. The presence of polyimide plays an important role in the growth of silica. Calcination to remove polyimide with rapid heating results in lower crystallinity compared with calcination with slow heating. For samples with the same content of silica, the crystallinity changes with the strength of the interaction between polyimide and silica molecules.     

Synthesis and characterization of lead oxide nano-powders by sol–gel method

Our goal in this research was to obtain lead oxide nano-powders by sol–gel method. In this method, lead oxide nano-powders were synthesized through the reaction of citric acid (C₆H₇O₈·H₂O) solution and lead acetate [Pb(C₂H₃O₂)₂] solution as stabilizer and precursor, respectively. The effect of different parameters including calcination temperature, (molar ratio of citric acid to lead acetate) and drying conditions were investigated. The prepared lead oxide nano-powders were characterized by FT-IR spectroscopy, X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The prepared PbO samples consist of the particles in the range of 50–120 nm or the thick plate like structures with thickness of 53 nm depending on the drying conditions.     

Synthesis of monodispersed lithium silicate particles using the sol–gel method

Lithium silicate particles were prepared by the sol–gel process based on the Stöber method using tetraethoxysilane and lithium ethoxide as starting materials; lithium dodecyl sulfate (LDS) was used as a surfactant. Lithium ion concentration of the obtained particles increased with an increase of Li/Si ratios from 1 to 4. Scanning electron microscope images showed that the obtained particles were rather monodispersed with diameter of 100–300 nm, and the particle size was not influenced by the amount of added LDS but the Li/Si ratios. Fourier-transform infrared spectra of the particles showed that the intensity of the peaks due to CO₃ ^2? increased with an increase of the Li/Si ratios. X-ray diffraction patterns and ²⁹Si magic-angle spinning-nuclear magnetic resonance spectra of the particles indicated that Q₃ and Q₂ units were present as amorphous state in the particles prepared with Li/Si ratios of 1 and 2, respectively. In the case of Li/Si ratios of more than 3, lithium metasilicate crystals formed, and Q₁ and Q₂ units were dominant.     

Preparation of silica capsules via an acid-catalyzed sol–gel process in inverse miniemulsions

Silica capsules were prepared via a sol–gel process using tetraethyl orthosilicate (TEOS) in inverse miniemulsions under highly acidic conditions (pH?<?2). Formation of silica capsules under acidic conditions proceeded via internal phase separation of silica species in the droplets. This mechanism is different from the well-known interfacial reaction mechanism for most syntheses of silica capsules. The driving force for the formation of capsules was the interaction between silica species and cetyltrimethylammonium bromide (CTAB) as well as between silica species and the hydrophilic block of the block copolymer surfactant, poly(ethylene-co-butylene)-b-poly(ethylene oxide) (P(E/B)-PEO). The effects of synthetic parameters on the particle morphology and size were systematically investigated in terms of the reaction time, amount of TEOS, CTAB, P(E/B)-PEO, and hydrochloric acid concentration, as well as addition of ethanol.     

Comparative characterisation of zinc oxide thin films prepared from zinc acetate with or without water of hydration via the sol–gel method

Zinc oxide thin films were prepared using either zinc acetate dihydrate or anhydrous zinc acetate via the sol–gel method. Comparative characterisation of the crystallographical, morphological, optical/spectroscopical and electrical properties of the so-obtained films was performed. The idea of one- (in the case of the anhydrous precursor), and two- (in the other case) stage hydrolysis/condensation was postulated, which was supported by the characterisation results. The film prepared using the anhydrous precursor had a more pronounced c-axis crystal orientation preference, with a larger average crystallite size and more porous morphology. The transparency of this film was significantly lower over the UV/visible region due to its more porous morphology, which also resulted in lower intensity of the ‘near band edge emission’, and higher electrical resistivity. The overall results also suggested that anhydrous zinc acetate could be employed as a precursor for the sol–gel synthesis of zinc oxide thin films, which might have potential advantages in microelectronic and optoelectronic applications.