Macromolecular self-assembly in dilute sequence-controlled block copolymer/homopolymer blends

Conventional block copolymers consist of two long contiguous monomer sequences (‘blocks’) that can, in the same fashion as low-molar-mass surfactants, self-assemble into various microstructural elements (e.g., micelles at low copolymer concentrations) to minimize repulsive contacts in the presence of a parent homopolymer. In this work, we explore the existence of segment-specific interactions, as well as the possibility of tailoring these blend morphologies (and producing altogether new ones), with novel sequence-controlled block copolymers. These copolymers are comprised of at least one block that is a random segment composed of both constituent monomer species. Transmission electron microscopy is employed here to examine the bilayered membranes and channel structures that form in two different series of such copolymers in dilute copolymer/homopolymer blends.     

Fabrication of nanoporous templates from diblock copolymer thin films on alkylchlorosilane-neutralized surfaces

The fabrication of nanoporous templates from poly(styrene)-b-poly(methyl methacrylate) diblock copolymer thin films (PS-b-PMMA, volume ratio 70:30) on silicon requires precise control of interfacial energies to achieve a perpendicular orientation of the PMMA cylindrical microdomains relative to the substrate. To provide a simple, rapid, yet tunable approach for surface neutralization, we investigated the self-assembled ordering of PS-b-PMMA diblock copolymer thin films on silicon substrates modified with a partial monolayer of octadecyldimethyl chlorosilane (ODMS), i.e., a layer of ODMS with a grafting density less than the maximum possible monolayer surface coverage. We demonstrate herein the fabrication of nanoporous PS templates from annealed PS-b-PMMA diblock copolymer thin films on these partial ODMS SAMs.     

Helical phase from blending of chiral block copolymer and homopolymer

The phase behavior of the binary blends of polystyrene-b-poly(L-lactide) chiral block copolymer (BCP*) and polystyrene homopolymer (HS) is found to be strongly dependent on the molecular weight (M(n)) of the HS. A helical phase is formed in the blends with low-M(n) HS due to an enhancement of helical steric hindrance.     

Nanopatterning of substrates by self-assembly in supramolecular block copolymer monolayer films

Many technological applications require templates with nanoscale patterns.Block copolymer self-assembly is a method of choice for obtaining a large variety of such patterns,with greatest flexibility achieved when combined with a supramolecular approach.One of the ways to fabricate block copolymer templates is the Langmuir-Blodgett (LB) technique.Here,we briefly summarize recent work with LB films of polystyrene-poly(4-vinyl pyridine) (PS-P4VP) mixed with 3-n-pentade cylphenol (PDP),illustrating the different types of patterns possible and the principles governing them.One interesting pattern that can be easily achieved with this system is the so-called nanostrand network,which,when used as a template for gold deposition,can produce double striped lines of gold.Here,we show how this pattern can be modified by acetone swelling to give rise to gold monolayer ribbons with internal structure.The results also suggest new insights into the early stages of morphology formation at the air/water interface.     

Dewetting behavior of a block copolymer/homopolymer thin film on an immiscible homopolymer substrate

Numerous previous studies have established that the addition of a microphase-ordered AB diblock copolymer to a thin homopolymer A (hA) film can slow, if not altogether prevent, film rupture and subsequent film dewetting on a hard substrate such as silica. However, only a few reports have examined comparable phenomena when the hA/AB blend resides on a soft B-selective surface, such as homopolymer B (hB). In this work, the dewetting kinetics of thin films composed of polystyrene (PS) and a symmetric poly(styrene-b-methyl methacrylate) (SM) diblock copolymer on a poly(methyl methacrylate) substrate is investigated by hot-stage light microscopy. Without the SM copolymer, the dewetting rate of the PS layer is constant under isothermal conditions and exhibits Arrhenius behavior with an apparent activation energy of approximately 180 kJ/mol. Addition of the copolymer promotes a crossover from early- to late-stage dewetting kinetics, as evidenced by measurably different dewetting rates. Transmission electron microscopy reveals the morphological characteristics of dewetted PS/SM films as functions of film thickness and SM concentration.     

Fabrication of an open Au/nanoporous film by water-in-oil emulsion-induced block copolymer micelles

Water-in-oil (W/O) emulsion-induced micelles with narrow size distributions of approximately 140 nm were prepared by sonicating the polystyrene-b-poly(2-vinylpyridine) (PS-b-P2VP) block copolymer in the toluene/water (50:1 vol %). The ordered nanoporous block copolymer films with the hydrophilic P2VP interior and the PS matrix were distinctly fabricated by casting the resultant solution on substrates, followed by evaporating the organic solvent and water. The porous diameter was estimated to be about 70 nm. Here, we successfully prepared the open nanoporous nanocomposites, the P2VP domain decorated by Au (5+/-0.4 nm) nanoparticles based on the methodology mentioned. We anticipate that this novelty enhances the specific function of nanoporous films.     

Tuning block copolymer phase behavior with a selectively associating homopolymer additive

We use polymer random phase approximation (RPA) theory to calculate the microphase separation transition (MST) spinodal for an AB + C diblock copolymer–homopolymer blend where the C homopolymers are strongly attracted to the A segment of the copolymers. Our calculations indicate that one can shift the MST spinodal value of the A ? B segmental interaction parameter (χ_ABN)_S to significantly lower values [i.e., (χ_ABN)_S < 10.5] upon the addition of a selectively attractive C homopolymer. For a sufficiently attractive C homopolymer, (χ_ABN)_S can be pushed to negative values, indicating microphase separation in what would appear to be a completely miscible diblock copolymer. Furthermore, we show that microphase separation can occur in diblock copolymer–homopolymer blends where the segmental interactions between all polymer constituents are attractive. By tuning the value of (χ_ABN)_S with a homopolymer additive, one is therefore able to tune the effective copolymer segregation strength and thus dramatically affect the blend phase behavior. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2083–2090, 2009     

Synthesis and self-assembly of a triarm star-shaped rod-rod block copolymer

We designed and synthesized a triarm star-shaped rod-rod block copolymer(BCP),(poly{2,5-bis[(4-methoxyphenyl)-oxycarbonyl]styrene}-block-poly(γ-benzyl-L-glutamate))3,(PMPCS-b-PBLG)3. The triarm core with three PMPCS-N3 segments was prepared by copper-mediated atom transfer radical polymerization of 2,5-bis[(4-methoxyphenyl)-oxycarbonyl]styrene initiated by a trifunctional initiator and a subsequent azide reaction. And the PBLG block with alkyne functionality was synthesized through ring-opening polymerization of γ-benzyl-L-glutamate N-carboxyanhydride initiated by propargylamine. Finally, Huisgen's 1,3-dipolar cycloaddition was employed to combine the triarm(PMPCS-N3)3 and PBLG segments. The chemical structure of the BCP was confirmed by 1H-NMR spectroscopy, Fourier-transform infrared spectroscopy, and gel permeation chromatographic analysis. Results from differential scanning calorimetry, polarized light microscopy, one-dimensional and two-dimensional wide-angle X-ray diffraction, and transmission electron microscopy techniques demonstrate that the triarm star-shaped rod-rod BCP self-assembles into a hexagon-in-lamella morphology, with the PMPCS block in the columnar nematic phase and the PBLG block in the hexagonal columnar arrangement packed in bilayers due to the rigid nature of the two blocks and the covalent connections in the star-shaped BCP.     

Alpha-cyclodextrin-induced self-assembly of a double-hydrophilic block copolymer in aqueous solution

Double-hydrophilic poly(ethylene oxide)-b-poly(acrylic acid) (PEO-b-PAA) self-assembled into nanostructures in basic solution upon the addition of alpha-cyclodextrin (alpha-CD) as a result of the complexation between alpha-CD and PEO. The nanostructures produced were spherical in shape as observed by transmission electron microscopy (TEM) and possessed radii that were much larger than that of a single stretched polymeric chain. The ratio of Rg/Rh (where Rg is the z-average radius of gyration and Rh is the hydrodynamic radius) obtained from laser light scattering (LLS) was approximately approximately 1.0, and the aggregation number was approximately 4100. The zeta-potential of complex particle was -45 mV, suggesting that the particle possessed a stable negatively charged surface, attributed to ionized PAA segments. The above results suggested that the nanostructures formed in the PEO-b-PAA/alpha-CD solution at high pH were likely to be spherical vesicles.     

Shear influence on the phase behavior of systems containing a homopolymer A and a block copolymer AB

Cloud point temperatures (T_cp) and crystallization temperatures (T_l/s) of the ternary system tetrahydronaphthalene/poly(ethylene oxide)/poly(dimethyl siloxane-b-ethylene oxide) have been measured at different constant shear rates using a rheo-optical device and an advanced rheometer. The cloud points temperatures (UCST-type phase diagram) are reduced by several degrees as the system flows; i.e. the shear can suppress the phase separation and enlarge the homogenous region. The crystallization kinetics of PEO in the ternary mixtures has been investigated isothermally and non-isothermally at quiescent state and under shear. The shear could strongly enhance the crystallization i.e. the (T_l/s) shifts to higher temperatures and the induction time, t₀ (the time needs for the onset of crystallization) substantially decreases with increasing shear rate during the non-isothermal and isothermal crystallization processes, respectively. The isothermal crystallization kinetics at quiescent state and at different shear rates was analyzed on the bases of Avrami approach. The Avrami exponent which provides qualitative information about the nature of the nucleation and growth process, was found to be shear rate and temperature dependent. The Avrami exponent increased from ∼3 at the quiescent state to as large as 9 at &&ggr;dot; = 100 s⁻¹.     

Electrochemically controlled self-assembly of an organometallic block copolymer

A new means of controlling the order-disorder transition of block copolymers is presented. By applying small electrical potentials (2 V/cm) to disordered solutions of an organometallic block copolymer, oriented ordered grains were obtained near the positive electrode. After reversing the electrical bias on the system, the ordered grains disappeared, and new, oriented, ordered regions were formed at the opposite electrode. Our work establishes the concept of electrochemical self-assembly for controlling order formation in block copolymers.     

Computer simulations of block copolymer tethered nanoparticle self-assembly

We perform molecular simulations to study the self-assembly of block copolymer tethered cubic nanoparticles. Minimal models of the tethered nanoscale building blocks (NBBs) are utilized to explore the structures arising from self-assembly. We demonstrate that attaching a rigid nanocube to a diblock copolymer affects the typical equilibrium morphologies exhibited by the pure copolymer. Lamellar and cylindrical phases are observed in both systems but not at the corresponding relative copolymer tether block fractions. The effect of nanoparticle geometry on phase behavior is investigated by comparing the self-assembled structures formed by the tethered NBBs with those of their linear ABC triblock copolymer counterparts. The tethered nanocubes exhibit the conventional triblock copolymer lamellar and cylindrical phases when the repulsive interactions between different blocks are symmetric. The rigid and bulky nature of the cube induces interfacial curvature in the tethered NBB phases compared to their linear ABC triblock copolymer counterparts. We compare our results with those structures obtained from ABC diblock copolymer tethered nanospheres to further elucidate the role of cubic nanoparticle geometry on self-assembly.     

Fabrication and characterization of glutathione-responsive nanoparticles from the disulfide bond-bridged block copolymer

The purpose of this paper is to fabricate novel nanoparticles (NPs) from a single disulfide bond-bridged block copolymer poly(hydroxyethyl methacrylate)-S-S-polycaprolactone (PHEMA-S-S-PCL). The novel biomaterial was synthesized by ring-opening polymerization and reversible addition–fragmentation chain transfer polymerization. The cargo-free NPs were fabricated with the solvent evaporation method, and studies on NPs' characterizations were carried out. The hydrogen nuclear magnetic resonance (¹H NMR) and Fourier transform infrared spectroscopy spectra confirmed the synthesis of PHEMA-S-S-PCL copolymer. Thermo-gravimetric analysis curves indicated that the obtained PHEMA-S-S-PCL copolymer had good thermostability. Transmission electron microscopy and dynamic light scatter results suggested that the cargo-free NPs were in round shapes with an average diameter of 103.6 ± 0.12 nm. The low critical micelle concentration of cargo-free NPs (7.9 × 10^?4 mg/ml) indicated that these NPs would keep their spherical shapes after being attenuated by abundant liquid (e.g., blood or body fluid). Furthermore, these NPs showed high stability at the presence of bovine serum albumin. Therefore, it could be speculated that these NPs would not be absorbed by proteins in blood, and they could be used as a candidate carrier for drug delivery.     

Synthesis of nanoporous metal oxides through the self-assembly of phloroglucinol-formaldehyde resol and tri-block copolymer

A versatile route to synthesize nanoporous crystalline metal oxides has been developed through the self-assembly of phloroglucinol-formaldehyde resol and tri-block copolymer templates. Materials were characterized by a complementary combination of X-ray diffraction, nitrogen sorption, and transmission electron microscopy. Metal oxides synthesized using this route have remarkably high surface area when compared with the commercial samples. The surface area of metal oxides decreased upon calcination at higher temperatures. However, the surface area was still much higher when compared with the commercial samples. TEM investigation reveals that upon calcination at higher temperature, the size of the crystal increased but the short range order was merely disturbed. The analyses show that the present method is suitable as a direct route to synthesize crystalline nanoporous metal oxides. Hydrogen bonding plays a key role in the preferential arrangement of porous metal-carbon structure in the domain of tri-block copolymer. The nanoporous metal oxides with ordered mesoporous structure, high surface area, and crystalline framework are expected to show significant improvement in catalysis and nano-technology.     

An optical waveguide study on the nanopore formation in block copolymer/homopolymer thin films by selective solvent swelling

Thin films of mixtures of asymmetric poly(styrene-block-methyl methacrylate) (PS-b-PMMA) diblock copolymers and PMMA homopolymers with cylindrical PMMA microdomains oriented normal to the substrate surface were used to couple optical modes in the Kretschmann configuration, and their optical properties were investigated by optical waveguide spectroscopy (OWS). The nanopore formation in the block copolymer (BCP) waveguide layer via selective solvent swelling and subsequent reannealing was monitored in terms of shifts in the coupling mode angles. The sequential swelling/reannealing of the initial mixture film resulted in a number of discrete or partially interconnected pores instead of cylindrical pores with a high aspect ratio. The simultaneous processes occurring inside and on top of the BCP waveguide layer were discerned independently with high selectivity for p- and s-polarization.     

Fabrication of self-organized chemically and topologically heterogeneous patterns on the surface of polystyrene-b-oligothiophene block copolymer films

A novel fabrication of the chemically and topologically heterogeneous patterns on the surface of polymeric films over an area of more than 1 square centimeter in a single step was demonstrated by using the self-organizing character of polystyrene-b-oligothiophene block copolymers. Hexagonally arranged open pores of a size of approximately 2 mum are spontaneously formed by casting the polymer solution under a moist air flow. The amphiphilic character of the polystyrene-b-oligothiophene block copolymers played the crucial role as a surfactant to stabilize the inverse emulsion of water droplets in the organic solvent, and subsequently the structure of the arranged hydrophilic oligothiophene segments remained on the interiors of the micropores. The chemical composition of the surface of the microporous films was characterized by time-of-flight secondary ion mass spectrometry (ToF-SIMS) to prove the chemical heterogeneity. The ToF-SIMS imaging clearly indicated that the oligothiophene forms the aggregated structure on the interior of the open micropores on the surface while the flat area on the surface was covered with the polystyrene.     

GISAXS: A versatile tool to assess structure and self-assembly kinetics in block copolymer thin films

Over the past two decades grazing incidence small-angle scattering (GISAXS) has morphed into a powerful tool for the determination of the structure and self-assembly kinetics of block copolymer thin films. An overview of the scattering process and the interpretation of GISAXS data is given and experimental requirements are discussed. The application of the technique for the characterization of block copolymer thin films is illustrated with selected examples.     

Effect of block molecular weight distribution on the structure formation in block copolymer/homopolymer blends

The effect of homopolymer (hP) addition on the structure formation in lamellar amorphous block copolymers (BCP) with narrow‐ and broad‐molecular weight distribution (MWD) was studied using small‐angle X‐ray scattering and transmission electron microscopy. The systems in our study consist of blends of a poly(styrene‐b‐methyl acrylate) copolymer with block‐selective broad MWD of the poly(methyl acrylate) domain as well as polystyrene and poly(methyl acrylate) hPs with molecular weight less than the corresponding block of the copolymer. Homopolymer addition to the broad MWD domain of the BCP is found to induce structural changes similar to narrow MWD BCP/hP blend systems. Conversely, addition of hP to the narrow MWD domain is found to induce a more pronounced expansion of lamellar domains due to the segregation of the hP to the center region within the host copolymer domain. With increasing hP concentration, the formation of a stable two‐phase regime with coexisting lamellar/gyroid microphases is observed that is bounded by uniform lamellar phase regimes that differ in the distribution of hP within the corresponding narrow MWD block domain. The segregation of low‐molecular weight hP to the center region of the narrowdisperse domains of a broad MWD BCP is rationalized as a consequence of the more stretched chain conformations within the narrowdisperse block that are implied by the presence of a disperse adjacent copolymer domain. The increase of chain stretching reduces the capacity of the narrowdisperse block to solubilize hP additives and thus provides a driving force for the segregation of hP chains to the center of the host copolymer domain. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 50: 106–116, 2012