Ultrasonic Lamb wave diffraction tomography.

Ultrasonic guided waves, Lamb waves, allow large sections of aircraft structures to be rapidly inspected. Unlike conventional ultrasonic C-scan imaging that requires access to the whole inspected area, tomographic algorithms work with data collected over the perimeter. Because the velocity of Lamb waves depends on thickness the travel times of the fundamental modes can be converted into a thickness map of inspected region. Lamb waves cannot penetrate through holes and other strongly scattering defects and the assumption of straight wave paths, essential for many tomographic algorithms, fails. Diffraction tomography is a way to incorporate scattering effects into tomographic algorithms in order to improve image quality and resolution. This work describes the iterative reconstruction procedure developed for Lamb wave tomography and allowing for ray bending correction for imaging of moderately scattering objects.     

Lamb wave tomography of pipe-like structures

Lamb waves are guided ultrasonic plate waves that can follow the curvature of pipe-like structures. By transmitting and receiving many helically propagating Lamb waves via longitudinal transducers in contact with the surface of a pipe, crosshole tomographic geometries can be mimicked and tomographic reconstructions performed in order to locate and size flaws. We describe here a meridional-array scheme which mimics a single line of transducers along the exterior surface of the pipe in the axial direction, and show proof of concept results on a pipe sample with an internal wall-thinning. We also demonstrate improved reconstructions for the other helical ultrasound tomography geometry where the transmitters and receivers lie along parallel circumferential rings. We find frequency compounding smoothes out some of the noise and artifacts that appear in the reconstructions.     

Development of an advanced multimode automatic ultrasonic texture measurement system for laboratory and production line application

We present work on the development of an ultrasonic texture measurement system for sheet metals using non-contact transducers, suitable for use both in the laboratory and on the production line. Variation of the velocity of the zero-order symmetric (S0) Lamb wave is used to determine the crystallographic texture of polycrystalline metal sheets ranging in thickness from 0.1 to 3 mm. This system features improvements on previous state-of-the-art ultrasonic technology in that it probes velocity over a continuous range of angles using only two electromagnetic acoustic transducers (EMATs). This is demonstrated to offer a significant improvement in accuracy and allows the detection and investigation of asymmetric anisotropies in the sheets. Another advantage of the system is its potential for combining several different measurements using a single pair of transducers. The capability is demonstrated for through-thickness shear wave measurements as well as the zero-order symmetric Lamb wave measurements which are the primary means of determining the texture. The change between generating Lamb and through-thickness bulk waves can be made entirely by changing the electrical circuit connected to the EMATs without modifying the transducer assembly in any way. Measurement of all of the above waves can provide information on the sheet thickness and other physical properties of the sheet in addition to texture. Certain texture parameters can be calculated from both Lamb and shear wave velocities, allowing self-calibration of the system.     

管道结构中的类兰姆波层析成像

理论和实验上研究了层析成像在管道结构导波检测中的适用性。在管的两个圆周带上分别布置发射和接收换能器,形成多点发射-多点接收的几何结构。将管中绕管道沿最短路径的螺旋方向到达接收换能器的模式作为感兴趣的模式,它们看起来像在弯曲的板中传播,称之为类兰姆波模式。给出了类兰姆波各射线路径走时的理论计算方法,并采用联合迭代重建技术(SIRT)对走时数据进行慢度图像重建。数值模拟和实验研究了管中横穿孔缺陷层析成像的输出并对健康管和缺陷管中类兰姆波的走时数据进行比较,发现穿过缺陷区域的类兰姆波因为绕过缺陷传播而呈现出更长的走时。文中也给出了两缺陷管道类兰姆波层析成像的数值模拟和实验结果,相比单缺陷的情况,射线较少穿过区域缺陷的重建图像质量下降。研究结果为采用类兰姆波模式进行管道缺陷无损评价提供了理论依据。      

基于群速度失配的超声兰姆波二次谐波的时域测量方法

考虑到发射和接收换能器对超声兰姆波时域二次谐波信号所带来的不可避免的影响,提出一种基于基频与二倍频兰姆波群速度失配的超声兰姆波二次谐波的时域测量方法。当基频与二倍频超声兰姆波的相速度匹配而群速度失配时,在超声兰姆波传播过程中所发生的二次谐波信号,在时域上可与源于斜劈换能器的二次谐波信号相分离。采用仅源自于基频兰姆波的时域二次谐波的积分振幅,定量描述兰姆波二次谐波的发生效率。以铝板中传播的兰姆波为例,给出了时域二次谐波的具体测量过程。本文提出的测量方法放宽了超声兰姆波二次谐波的测量条件,且扣除了换能器对二次谐波信号所带来的影响,所测得的二次谐波信号完全来自于基频兰姆波时域信号的二次谐波发生效应。      

Polymer composite material characterisation using a laser/air-transducer system

A wide bandwidth 1–3 connectivity piezocomposite air transducer has been used to detect laser-generated ultrasound in a variety of composite materials. Through thickness waveforms in various carbon fibre reinforced polymer (CFRP) composite plates will be presented, as well as a selection of Lamb waves. Signals were also obtained in samples of pultruded glass fibre reinforced composite of different thickness. Using the laser/air-transducer system, images were obtained of machined defects and delaminations by conventional C-scanning methods, and tomographic reconstruction techniques.     

The influence of backward wave transmission on quantitative ultrasonic evaluation using Lamb wave propagation

In view of the various novel quantitative ultrasonic evaluation techniques developed using Lamb wave propagation, the influence of an important related phenomenon, backward transmission, is investigated in this paper. Using the discrete layer theory and a multiple integral transform method, the surface displacement and velocity responses of isotropic plates and cross-ply laminated composite plates due to the Lamb waves excited by parabolic- and piston-type transmitting transducers are evaluated. Analytical expressions for the surface displacement and velocity frequency response functions are developed. Based on this a large volume of calculations is carried out. Through examining the characteristics of the surface displacement and velocity frequency response functions and, especially, the different propagation modes' contributions to them, the influence of the backward wave transmission related to quantitative ultrasonic nondestructive evaluation applications is discussed and some important conclusions are drawn.     

Liquid level sensor using ultrasonic Lamb waves

This paper describes a novel, noninvasive method for measurement of liquid level in closed metal tanks that are under high pressure. It is based on the use of ultrasonic Lamb waves propagating along the tank wall. Contact with liquid substantially changes the characteristics of these waves and this can be used as an indicator of liquid presence. Theoretical analysis shows that the symmetric and antisymmetric Lamb wave modes, both fundamental and higher order, are sensitive to presence of the liquid. The optimal wave frequency depends on the thickness of the tank wall and wall material. A prototype level sensor based on this principle has been developed. It uses two pairs of wedge transducers to generate and detect Lamb waves propagating along the circumference of the gas tank. An operating frequency of 100 kHz is found to be optimal for use with tanks having a wall thickness of 30-50 mm. Prototype sensors developed under this program have been used successfully in oil fields in the far northern region of Russia.     

Piezoelectric transducer parameter selection for exciting a single mode from multiple modes of Lamb waves

Excitation and propagation of Lamb waves by using rectangular and circular piezoelectric transducers surface-bonded to an isotropic plate are investigated in this work. Analytical stain wave solutions are derived for the two transducer shapes, giving the responses of these transducers in Lamb wave fields. The analytical study is supported by a numerical simulation using the finite element method. Symmetric and antisymmetric components in the wave propagation responses are inspected in detail with respect to test parameters such as the transducer geometry, the length and the excitation frequency. By placing only one piezoelectric transducer on the top or the bottom surface of the plate and weakening the strength of one mode while enhancing the strength of the other modes to find the centre frequency, with which the peak wave amplitude ratio between the S0 and A0 modes is maximum, a single mode excitation from the multiple modes of the Lamb waves can be achieved approximately. Experimental data are presented to show the validity of the analyses. The results are used to optimize the Lamb wave detection system.     

Guided wave helical ultrasonic tomography of pipes

Ultrasonic guided waves have been used for a wide variety of ultrasonic inspection techniques. We describe here a new variation called helical ultrasound tomography (HUT) that uses guided ultrasonic waves along with tomographic reconstruction algorithms that have been developed by seismologists for what they call "cross borehole" tomography. In HUT, the Lamb-like guided waves travel the various helical criss-cross paths between two parallel circumferential transducer arrays instead of the planar criss-cross seismic paths between two boreholes. Although the measurement itself is fairly complicated, the output of the tomographic reconstruction is a readily interpretable map of a quantity of interest such as pipe wall thickness. In this paper we demonstrate HUT via laboratory scans on steel pipe segments into which controlled thinnings have been introduced.     

Tomographic reconstruction of damage images in hollow cylinders using Lamb waves

Lamb wave tomography (LWT) is a potential and efficient technique for non-destructive tomographic reconstruction of damage images in structural components or materials. A two-stage inverse algorithm proposed by the authors for quickly reconstructing the damage images was applied to hollow cylinders. An aluminum hollow cylinder with an internal surface pit and a Carbon Fiber Reinforced Plastic (CFRP) laminated hollow cylinder with an artificial internal surface damage were used to validate the proposed method. The results show that the present method is capable of successfully reconstructing the images of the above damages in a larger inspection area with much less experimental data compared to some conventional ultrasonic tomography techniques.     

Characterization of surface properties of a solid plate using nonlinear Lamb wave approach

A nonlinear Lamb wave approach is presented for characterizing the surface properties of a solid plate. This characterization approach is useful for some practical situations where ultrasonic transducers cannot touch the surfaces to be inspected, e.g. the inside surfaces of sealed vessels. In this paper, the influences of changes in the surface properties of a solid plate on the effect of second-harmonic generation by Lamb wave propagation were analyzed. A surface coating with the different properties was used to simulate changes in the surface properties of a solid plate. When the areas and thicknesses of coatings on the surface of a given solid plate changed, the amplitude-frequency curves both of the fundamental waves and the second harmonics by Lamb wave propagation were measured under the condition that Lamb waves had a strong nonlinearity. It was found that changes in the surface properties might clearly affect the efficiency of second-harmonic generation by Lamb wave propagation. The Stress Wave Factors (SWFs) in acousto-ultrasonic technique were used for reference, and the definitions of the SWFs of Lamb waves were introduced. The preliminary experimental results showed that the second-harmonic SWF of Lamb wave propagation could effectively be used to characterize changes in the surface properties of the given solid plate.     

一种评价固体板材表面性质的非线性超声兰姆波方法

在基频与二倍频兰姆波相速度匹配但群速度失配的条件下, 通过选择适当的兰姆波二次谐波时域信号的测量起止时间, 可完全扣除换能器对二次谐波积分振幅测量所带来的影响。本文提出采用兰姆波二次谐波的积分振幅作为评价参量, 以实现对板材表面性质的准确评价。当板材表面性质发生改变时, 原本在理想表面条件下成立的基频与二倍频兰姆波相速度匹配的条件不再严格满足, 这将显著地影响到兰姆波的二次谐波发生效率, 相应的二次谐波积分振幅随表面性质的改变也将发生非常敏感的单调变化。实验结果表明,利用扣除换能器影响之后所测得的兰姆波二次谐波的积分振幅,可对板材表面性质的变化情况进行准确评价。     

Numerical predictions and experiments for optimizing hidden corrosion detection in aircraft structures using Lamb modes

To increase the sensitivity of Lamb waves to hidden corrosion in aircraft structures, a preliminary step is to understand the phenomena governing this interaction. A hybrid model combining a finite element approach and a modal decomposition method is used to investigate the interaction of Lamb modes with corrosion pits. The finite element mesh is used to describe the region surrounding the corrosion pits while the modal decomposition method permits to determine the waves reflected and transmitted by the damaged area. Simulations make easier the interpretation of some parts of the measured waveform corresponding to superposition of waves diffracted by the corroded area. Numerical results permit to extract significant information from the transmitted waveform and thus to optimize the signal processing for the detection of corrosion at an early stage. Now, we are able to detect corrosion pits down to 80-μm depth distributed randomly on a square centimeter of an aluminum plate. Moreover, thickness variations present on aircraft structures can be discriminated from a slightly corroded area. Finally, using this experimental setup, aircraft structures have been tested.     

Design of optimal configuration for generating A0 Lamb mode in a composite plate using piezoceramic transducers

This work concerned a technique for a health monitoring system based on the generation and sensing of Lamb waves in composite structures by thin surface-bonded piezoceramic transducers. The objective was to develop transducers that are adapted for the damage detection in orthotropic composites. The key problem with the investigated Lamb waves was to select a mode to be sensitive to the damage. A hybrid modeling technique was therefore used to conceive transducers that were adapted to achieve such a feature. This modeling technique enabled studying the influence of the transducer characteristics on the Lamb waves propagating in orthotropic plates. It was demonstrated that a Lamb mode could be generated dominantly to other modes by using a multi-element transducer. The effectiveness of this technique was successfully verified experimentally on composite plates. It was shown that the dominant Lamb mode, obtained by use of dual-element transducers, was an appropriate mode for successfully detecting a damage in composites.     

利用激光多普勒测振仪的空气耦合超声声场测量*

进行了空气耦合超声声场测量的实验研究。使用激光多普勒测振仪测量由声波引起的激光路径上的介质折射率变化,进而得到空气和固体材料内部的时域瞬态声压。通过直接测量空耦换能器的辐射声功率,给出对单个空耦换能器灵敏度的直接评价方法。用空耦换能器激励K9玻璃板的漏兰姆波,观测到空气中的直达波和反射波、固体板内和空气中的漏兰姆波,实现了空气和固体中微弱声波的非侵入式实验测量,为空耦换能器的特性评估和空耦检测系统的声场测量提供了实验方法。     

Modeling of lamb waves generated by integrated transducers in composite plates using a coupled finite element-normal modes expansion method

Thin piezoelectric transducers attached to or embedded within composite structures could be used for in situ structural health monitoring. For plate-shaped structures, the useful ultrasonic vibration modes are Lamb waves. Preliminary testing has already demonstrated the suitability and practical feasibility of such integrated transducers, but better control of the generation of Lamb modes seems to be necessary. Therefore, an original modeling approach has been developed, which can be used to design and optimize these "sensitive materials." This modeling technique allows the determination of the amplitude of each Lamb mode excited in a composite plate with surface-bonded or bulk-embedded piezoelectric elements. The method consists of a coupling of the finite element method (FEM) and the normal modes expansion method. The limited finite element mesh of the transducer and its vicinity enables the computation of the mechanical field created by the transducer, which is then introduced as a forcing function into the normal modes equations. The adequacy and accuracy of this modeling method have been numerically and experimentally verified.     

电磁超声换能器激发超声兰姆波的模式展开分析

提出一种用于研究电磁超声换能器(EM.AT)激发超声兰姆波的模式展开分析方法。从EMAT曲折线圈的电流分布出发,推导出铝板表面洛伦兹切向应力的形式解;对其进行空间傅里叶变换,得到激发超声兰姆波的表面驱动应力之波数谱密度。在此基础上采用导波激发的模式展开分析方法,推导出与EMAT线圈的几何参数密切相关的兰姆波模式展开系数的数学表达式,为严格分析EMAT的兰姆波激发问题奠定了理论基础。数值分析结果表明,通过改变EMAT线圈的几何参数,可对兰姆波的模式展开系数进行适当调整,从而实现有效抑制不需要兰姆波模式的目的,这一结果为采用EMAT激发纯度高的单一兰姆波模式提供了理论依据。      

Conventional electromagnetic acoustic transducer development for optimum Lamb wave modes

Lamb waves are normally utilized for inspecting thin metal sheets. Wheel type probes using piezoelectric oscillators have generally been used as the sensors for Lamb waves. Recently, the electromagnetic acoustic transducer (EMAT) has been developed and is beginning to be used as a Lamb wave detector. We have developed a useful type of transducer for Lamb waves. The new EMAT consists of a meander coil with a narrow distance of 2.5 mm and has a symmetrical structure in the vertical direction for both surface sides. The new EMAT can generate Lamb waves with variable wavelengths corresponding to the frequency range from approximately 300 kHz to 2.5 MHz and multiple modes, and can also generate selected symmetrical and anti-symmetrical mode Lamb waves. It is demonstrated that the optimum Lamb wave mode could be produced by the appropriate positioning of the EMATs and controlling the phase (same or inversed) of the electrical signal driving the device. The described EMAT can be used to examine steel (or other material) sheets of different thickness. It is also shown that the S0 (0.3 MHz) mode Lamb wave is the most effective for the deepest (up to 6 mm) penetration.     

基于频散补偿和分数阶微分的多模式兰姆波分离

由于兰姆波的多模和频散特性,实际检测时在同一激发频率下存在多种模式的混合信号,而各模式信号有不同的频散特性,使得在时频混叠的情况下兰姆波的检测变得十分复杂.本文在频散补偿的基础上,通过时延函数建模,依靠不同模式频散趋势的差异性,将时频混叠信号的分离问题转化为部分模式混叠信号的分离问题.基于分数阶微分的理论,用信号幅值谱分数阶微分极大值和对应频率分别与微分阶次拟合多项式实现特征参数的提取并依靠特征参数重建幅值谱.结合相位谱重构时域信号以实现部分混叠信号中频散补偿后的模式的分离.最后恢复频散获得分离后的兰姆波信号.仿真和实验结果表明,本文方法不仅可以实现时频混叠多模式兰姆波信号的分离,更能保证分离精度,有助于复杂多模式频散信号的分离与处理的进一步研究.