Synthesis and crystallinity of carbon nanotubes produced by a vapor-phase growth method

We have studied the effect of temperature on the growth and crystallinity of carbon nanotubes (CNTs), synthesized by a vapor-phase growth method using a catalytic reaction of iron pentacarbonyl (Fe(CO)₅) and acetylene (C₂H₂) gas. By increasing the growth temperature from 750 °C to 950 °C, both the growth rate and the diameter of the CNTs increase. Moreover, the crystallinity of the graphite sheets improves progressively with increasing growth temperature. Adjustment of the growth temperature gives potential for controlled growth of CNTs in a large-scale synthesis of CNTs. PACS 61.46.+w; 68.37.-d; 81.07.De     

Catalytic production of carbon nanotubes by vapor phase growth method using tungsten-containing organic compound

We report the production of carbon nanotubes of high purity by a vapor phase growth method using a catalytic reaction of a tungsten-containing organic compound (C₁₄H₁₀O₇W) and acetylene mixture. The products were multi-walled carbon nanotubes with hollow cores. Transmission electron microscopy investigation revealed that the graphitic layers at the inner region were highly crystallized but the graphitic layers at the outer region had a wavy structure. We have demonstrated the effective production of carbon nanotubes using a tungsten-based catalyst. PACS 81.07.De; 61.46.+w; 68.37.-d     

Synthesis of carbon nanotubes via Fe-catalyzed pyrolysis of phenolic resin

Carbon nanotubes (CNTs) with 40–100 nm in diameter and tens of micrometers in length were prepared via catalytic pyrolysis of phenol resin in Ar at 673–1273 K using ferric nitrate as a catalyst precursor. Structure and morphology of pyrolyzed resin were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. Ferric nitrate was transformed to Fe₃O₄ at 673 K, and to metallic Fe and Fe_xC carbide at 873–1273 K. The optimal weight ratio of Fe catalyst to phenol resin for growing CNTs was 1.00 wt%, and the optimal temperature was 1073 K. In addition, use of a high pressure increased the yield of CNTs. Density functional theory (DFT) calculations suggest that Fe catalysts facilitate the CNTs growth by increasing the bond length and weakening the bond strength in C₂H₄ via donating electrons to the C atoms in it.     

HIGH-YIELD PRODUCTION OF MULTI-WALLED CARBON NANOTUBES BY CATALYTIC DECOMPOSITION OF BENZENE VAPOR

Multi-walled carbon nanotubes (CNTs) have been synthesized on γ-Al₂O₃ supported unitary, binary or trinity metal (Fe, Co, Ni) catalysts with benzene as carbon source in the range of 600 to 810 ℃. The growth of CNTs was carried out in a fixed bed flow reactor and the quality of carbon deposits was characterized by transmission electron microscopy. The preparation was optimized and the high-yield production of CNTs has been achieved for three mixture catalysts with the yield of high-quality CNTs higher than 200% within 60 min, reaching a maximum of 278% for 1.51 mmol/g Fe-1.51 mmol/g Co/γ-Al₂O₃ catalyst. This provides a good alternative for future large scale and low cost production of CNTs for applications.     

Synthesis of a composite consisting of carbon nanotubes and graphite shell-encapsulated cobalt nanoparticles using plasma-enhanced chemical vapor deposition

We report a simple and effective one-step synthesis route for synthesizing a composite consisted of carbon nanotubes (CNTs) and graphite shell-encapsulated cobalt nanoparticles using plasma-enhanced chemical vapor deposition on Si (1 0 0) substrate covered with catalyst Co particles, discharging a mixture of H₂ and CH₄ gas, and characterize the obtained composite by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, high resolution transmission electron microscope, and X-ray photoelectron spectroscopy. The results show that CNTs align perpendicularly to the substrate and graphite shell-encapsulated Co nanoparticles clung to the external surfaces of aligned CNTs. The diameter of the graphite shell-encapsulated Co nanoparticles increases with increasing the H₂ content in H₂ and CH₄ carbonaceous gas. A possible growth mechanism of the CNTs and graphite shell-encapsulated cobalt nanoparticles composite has been explored.     

Preparation and luminescence study of Eu(III) titanate nanotubes and nanowires using carbon nanotubes as removable templates

Eu(III) titanate nanotubes and nanowires have been successfully synthesized by solvothermal method using carbon nanotubes (CNTs) as removable templates. The products were characterized by X-ray diffraction spectroscopy, transmission electron microscopy, energy-dispersive X-ray spectrometry, thermogravimetric and differential thermal analysis. It is demonstrated that CNTs are fully coated with an amorphous Eu₂(TiO₃)₃ layer, which is about 10 nm thick and almost continuous and uniform. After the Eu₂(TiO₃)₃/CNTs composites have been calcined at various temperatures, Eu₂(TiO₃)₃ nanotubes and nanowires are obtained by removing the CNTs templates. The diameter of the Eu₂(TiO₃)₃ nanotubes is 40–60 nm, which is consistent with that of CNTs. Both nanotubes and nanowires have a narrow distribution of diameters. The fluorescence properties of the Eu₂(TiO₃)₃ nanotubes and nanowires calcined at various temperatures have been investigated. The results indicate that when the Eu₂(TiO₃)₃/CNTs composites were calcined at 700 °C for 5 h, the Eu₂(TiO₃)₃ nanotubes obtained can be effectively excited by 395 nm light, and exhibit strong red emission around 616 nm. It is very interesting to discover that a few residual carbons doped in Eu₂(TiO₃)₃ nanotubes and many oxygen vacancies could promote the intensity of red emission peak of Eu³⁺ ions. In addition, Eu₂(TiO₃)₃ nanowires calcined at 900 °C for 5 h also have a strong red emission peak due to many oxygen vacancies and defects formed on the surface of the nanowires and inside them.     

Single-crystalline ZnS tubular structures: preparation and characterization

Single-crystalline ZnS tubular structures have been successfully synthesized via thermal evaporation of ZnS powders mixed with a small amount of SnO₂ at 1180 °C in a high-temperature tube furnace. Structure and microstructure of the ZnS tubes have been characterized by means of scanning electron microscopy and various techniques in a transmission electron microscope. It is found that the as-synthesized ZnS tubes are straight and uniform with lengths of several hundred micrometers. The outer diameters of these tubular structures range from several hundred nanometers to a few micrometers. As a part of the as-synthesized product, ZnS/Zn₂SnO₄ cables are also observed. A growth mechanism of these novel structures is proposed on the basis of transmission electron microscopy. PACS 81.07.De; 68.37.Lp; 81.15.Gh; 68.37.Hk; 81.70.Jb     

Synthesis of carbon nanotubes by ECR plasma-assisted chemical vapor deposition

Carbon nanotubes have been grown using an electron cyclotron resonance (ECR) plasma source at a substrate temperature of 500 °C. Methane has been used as the source gas. A network of carbon nanotubes has been observed in scanning electron microscopy. Transmission electron microscopy revealed that the structure consists of straight, Y-junction and ring-like nanotubes. Further, electron diffraction of the nanotubes confirms a graphite crystal structure. PACS 81.16.He; 68.37.Lp; 68.37.Hk; 85.35.Kt; 75.75.+a     

微量水对碳纳米管形貌的影响及其机理研究

利用介质阻挡放电等离子体化学气相沉积技术,在蒸镀有25nm Ni催化剂层的Si基片上,以CH₄和H₂作为反应气体,在973K下制备了碳纳米管,并研究了微量水的引入对碳纳米管形貌的影响.场发射扫描电子显微镜结果表明,不加水时,制备出的碳纳米管直径不均匀,分布在40—90nm之间,呈链节状的结构;加入少量水时,制备出的碳纳米管直径比较均匀,集中在70nm左右,表面为瘤状结构;当水的流量进一步增加时,得到的碳纳米管表面光滑,出现了枝状结构.原位测量了加水前后等离子体区的发射光谱,分析了微量水的引入对于碳纳米管形貌变化的影响机理. 关键词： 碳纳米管 介质阻挡放电 水 发射光谱     

Synthesis of carbon nanotubes on diamond-like carbon by the hot filament plasma-enhanced chemical vapor deposition method

Carbon nanotubes (CNTs) have attracted considerable attention as possible routes to device miniaturization due to their excellent mechanical, thermal, and electronic properties. These properties show great potential for devices such as field emission displays, transistors, and sensors. The growth of CNTs can be explained by interaction between small carbon patches and the metal catalyst. The metals such as nickel, cobalt, gold, iron, platinum, and palladium are used as the catalysts for the CNT growth. In this study, diamond-like carbon (DLC) was used for CNT growth as a nonmetallic catalyst layer. DLC films were deposited by a radio frequency (RF) plasma-enhanced chemical vapor deposition (RF-PECVD) method with a mixture of methane and hydrogen gases. CNTs were synthesized by a hot filament plasma-enhanced chemical vapor deposition (HF-PECVD) method with ammonia (NH₃) as a pretreatment gas and acetylene (C₂H₂) as a carbon source gas. The grown CNTs and the pretreated DLC films were observed using field emission scanning electron microscopy (FE-SEM) measurement, and the structure of the grown CNTs was analyzed by high resolution transmission scanning electron microscopy (HR-TEM). Also, using energy dispersive spectroscopy (EDS) measurement, we confirmed that only the carbon component remained on the substrate.     

Direct production of carbon nanotubes decorated with Cu2O by thermal chemical vapor deposition on Ni catalyst electroplated on a copper substrate

Carbon nanotubes (CNTs) decorated with Cu₂O particles were grown on a Ni catalyst layer deposited on a Cu substrate by thermal chemical vapor deposition from liquid petroleum gas. Ni catalyst nanoparticles with different sizes were produced in an electroplating system at 45 °C using the corrosive effect of H₂SO₄ which was added to solution. These nanoparticles provide the nucleation sites for CNT growth avoiding the need for a buffer layer. The surface morphology of the Ni catalyst films and CNT growth over this catalyst was studied by scanning electron microscopy (SEM). High temperature surface segregation of the Cu substrate into the Ni catalyst layer and its exposition to O₂ at atmospheric environment, during the CNTs growth, lead to the production of CNTs decorated with about 6 nm Cu₂O nanoparticles. We used SEM to study the surface characteristics of Ni catalyst films and characteristic of grown CNTs. Raman spectroscopy, transmission electron microscopy (TEM), electron diffraction (EDX), X-ray diffraction, and X-ray photoelectron spectroscopy (XPS) revealed the formation of CNTs. The selected area electron diffraction pattern, EDX, and XPS studies show that these CNTs were decorated with Cu₂O nanoparticles. This way of fabrication is the easiest and lowest cost method.     

The effects of hydrogen plasma pretreatment on the formation of vertically aligned carbon nanotubes

The effects of H₂ plasma pretreatment on the growth of vertically aligned carbon nanotubes (CNTs) by varying the flow rate of the precursor gas mixture during microwave plasma chemical vapor deposition (MPCVD) have been investigated in this study. Gas mixture of H₂ and CH₄ with a ratio of 9:1 was used as the precursor for synthesizing CNTs on Ni-coated TiN/Si(1 0 0) substrates. The structure and composition of Ni catalyst nanoparticles were investigated by using scanning electron microscopy (SEM) and cross-sectional transmission electron microscopy (XTEM). Results indicated that, by manipulating the morphology and density of the Ni catalyst nanoparticles via changing the flow rate of the precursor gas mixture, the vertically aligned CNTs could be effectively controlled. The Raman results also indicated that the intensity ratio of the G and D bands (I_D/I_G) is decreased with increasing gas flow rate. TEM results suggest H₂ plasma pretreatment can effectively reduce the amorphous carbon and carbonaceous particles and, thus, is playing a crucial role in modifying the obtained CNTs structures.     

Synthesis of well-aligned carbon nanotubes by inductively coupled plasma chemical vapor deposition

Uniform and well-aligned carbon nanotubes (CNTs) have been grown using a high density inductively coupled plasma chemical vapor deposition (ICP-CVD) system. A gas mixture of methane-hydrogen was used as the source and Ni as the catalyst for the CNT growth. The effect of process parameters, such as inductive RF power, DC bias voltage and CH₄/H₂ ratio, on the growth characteristics of CNTs was investigated. It was found that both plasma intensity and ion flux to the substrate, as controlled by the inductive RF power and DC bias voltage, respectively, can greatly affect the growth of CNTs. The relative importance of the generation of ions and the subsequent transport of ions to the substrate as serial process steps are considered as the two underlying factors in determining the growth characteristics of CNTs. PACS 81.05.Uw; 81.07.De; 81.15.Gh     

Preparation,characterization and photoluminescence properties of ultra long SiC/SiO<Subscript>x</Subscript> nanocables

SiC core and SiO_x shell nanocables of a few millimeters long have been prepared by pyrolysis of SiO₂ nanopowder added poly(dimethyl siloxane) without catalyst in a tube furnace at 1050 °C in Ar. The influence of the synthesis conditions (synthesis temperature and cooling time) on the products is studied. The products obtained from different conditions are characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, high-resolution electron microscopy equipped with energy dispersive X-ray spectroscopy, and photoluminescence spectroscopy. The results show that the cores and the shells are crystalline and amorphous, respectively, and that the addition of SiO₂ nanopowder and prolongation of cooling time both increase the diameter of the cores. The growth process of the nanocables is discussed. The photoluminescence emission bands of the nanocables are mainly from their shells. PACS 68.37.Hk; 68.37.Lp; 78.67.n; 81.07.b; 81.16.Be     

Synthesis of high nitrogen doping of carbon nanotubes and modeling the stabilization of filled DAATO@CNTs (10,10) for nanoenergetic materials

In this work, we have performed synthesis of nitrogen-doped carbon nanotubes using chemical vapor deposition method. Morphology, structure and composition of the carbon nanotubes (CNTs), as well as concentration and distribution of nitrogen inside CNTs are characterized by scanning electron microscopy, transmission electron microscopy, X-ray dispersive spectroscopy and X-ray photoelectron spectroscopy techniques. A bamboo-like structure of the nitrogen-doped CNTs has been observed. Temperature dependency on the synthesis of nitrogen-doped carbon nanotubes has been investigated and discussed. Diameter and growth rate of these hybrid materials are obviously temperature dependent. Nitrogen concentration inside the CNTs increases with declining synthesis temperature. Nitrogen-doped CNTs with nitrogen content up to 10.4 at% can be achieved at a low temperature of 800 ^oC. Synthesis of the high nitrogen CNTs proposes a feasible way to develop novel nanoenergetic materials. Besides the experimental study, we have carried out Density Functional Theory calculations on five energetic molecules named n-oxides of 3,3′-azo-bis(6-amino-1,2,4,5-tetrazine) (DAATO), where n=1-5 refer to oxygen atoms, encapsulated in CNTs (10,10), in order to investigate the chemical stabilization of filled DAATO_n inside CNTs (10,10). In fact, the predicted adsorption energy values confirmed the chemical stability of the hybrid systems DAATO_n@CNTs (10,10) under normal conditions.     

Electrostatic self-assembly of Fe3O4 nanoparticles on carbon nanotubes

Carbon nanotubes (CNTs)-based magnetic nanocomposites can find numerous applications in nanotechnology, integrated functional system, and in medicine owing to their great potentialities. Herein, densely distributed magnetic Fe₃O₄ nanoparticles were successfully attached onto the convex surfaces of carbon nanotubes (CNTs) by an in situ polyol-medium solvothermal method via non-covalent functionalization of CNTs with cationic surfactant, cetyltrimethylammonium bromide (CTAB), and anionic polyelectrolyte, poly(sodium 4-styrenesulfonate) (PSS), through the polymer-wrapping technique, in which the negatively charged PSS-grafted CNTs can be used as primer for efficiently adsorption of positively metal ions on the basis of electrostatic attraction. X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) analysis have been used to study the formation of Fe₃O₄/CNTs. The Fe₃O₄/CNTs nanocomposites were proved to be superparamagnetic with saturation magnetization of 43.5 emu g^?1. A mechanism scheme was proposed to illustrate the formation process of the magnetic nanocomposites.     

Growth of carbon nanotubes using nanocrystalline carbon catalyst

The basic growth of carbon nanotubes (CNTs) involves dissociation of hydrocarbon molecules over a metal layer as a catalyst. Generally, the metals used for the catalyst include nickel, cobalt, gold, iron, platinum, and palladium. However, the metal catalyst used with CNTs could have a harmful influence on the electrical properties of electronic devices. Therefore, we propose the use of nanocrystalline carbon (nc-C) as the catalyst for the growth of CNTs. We used a nc-C catalyst layer deposited by the closed-field unbalanced magnetron (CFUBM) sputtering method, and CNTs were grown by the hot filament plasma-enhanced chemical vapor deposition (HF-PECVD) method with ammonia (NH₃) as a pretreatment and acetylene gas (C₂H₂) as a carbon source. The CNTs were grown on the nc-C layers pretreated with a variation of the pretreatment time. The characteristics of the pretreated nc-C layers and the grown CNTs were investigated by field emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM) measurements. Also, the structural variation of the pretreated nc-C layers was investigated by Raman measurement. We used the nc-C catalyst without metal, and we confirmed that our CNTs were composed with only carbon elements through an EDS measurement. Also, the pretreatment time was attributed to the growth of CNTs.     

Fabrication and structural characterization of Mg<Subscript>2</Subscript>SiO<Subscript>4</Subscript> nanowires

This article demonstrates the first reported successful synthesis of Mg₂SiO₄ nanowires. We have thermally heated Au-coated Si substrates, using a quartz tube with its inner surface pre-coated with MgO nanostructures. We have characterized the sample morphologies by using scanning electron microscopy and transmission electron microscopy (TEM). X-ray diffraction analysis and high-resolution TEM observation coincidentally revealed that the nanowires were crystalline with an orthorhombic Mg₂SiO₄ structure. We have discussed the possible growth mechanism of Mg₂SiO₄ nanowires. PACS 81.07.-b; 81.05.Zx; 61.10.Nz; 68.37.Hk; 68.37.Lp     

Nanofluids in carbon nanotubes using supercritical CO2: a first step towards a nanochemical reaction

Nanofluids were obtained by filling carbon nanotubes (CNTs) with toluene using supercritical fluid technology. The method reported here should open a novel route to developing nanoscale chemical reactions using CNTs as nanoreactors. PACS 68.37.Lp; 81.07.De; 81.15.Gh; 82.33.De     

Short time synthesis of high quality carbon nanotubes with high rates by CVD of methane on continuously emerged iron nanoparticles

We report the variation of yield and quality of carbon nanotubes (CNTs) grown by chemical vapor deposition (CVD) of methane on iron oxide-MgO at 900-1000 °C for 1-60 min. The catalyst was prepared by impregnation of MgO powder with iron nitrate, dried, and calcined at 300 °C. As calcined and unreduced catalyst in quartz reactor was brought to the synthesis temperature in helium flow in a few minutes, and then the flow was switched to methane. The iron oxide was reduced to iron nanoparticles in methane, while the CNTs were growing.TEM micrographs, in accordance with Raman RBM peaks, indicate the formation of mostly single wall carbon nanotubes of about 1.0 nm size. High quality CNTs with I_G/I_D Raman peak ratio of 14.5 are formed in the first minute of CNTs synthesis with the highest rate. Both the rate and quality of CNTs degrades with increasing CNTs synthesis time. Also CNTs quality sharply declines with temperature in the range of 900-1000 °C, while the CNTs yield passes through a maximum at 950 °C. About the same CNTs lengths are formed for the whole range of the synthesis times. A model of continuous emergence of iron nanoparticle seeds for CNTs synthesis may explain the data. The data can also provide information for continuous production of CNTs in a fluidized bed reactor.