Water‐disintegrative and biodegradable blends containing poly(L‐lactic acid) and poly(butylene adipate‐co‐terephthalate)

In this study, novel biodegradable materials were successfully generated, which have excellent mechanical properties in air during usage and storage, but whose structure easily disintegrates when immersed in water. The materials were prepared by melt blending poly(L ‐lactic acid) (PLLA) and poly(butylene adipate‐co‐terephthalate) (PBAT) with a small amount of oligomeric poly(aspartic acid‐co‐lactide) (PAL) as a degradation accelerator. The degradation behavior of the blends was investigated by immersing the blend films in phosphate‐buffered saline (pH = 7.3) at 40 °C. It was shown that the PAL content and composition significantly affected morphology, mechanical properties, and hydrolysis rate of the blends. It was observed that the blends containing PAL with higher molar ratios of L ‐lactyl [LA]/[Asp] had smaller PBAT domain size, showing better mechanical properties when compared with those containing PAL with lower molar ratios of [LA]/[Asp]. The degradation rates of both PLLA and PBAT components in the ternary blends simultaneously became higher for the blends containing PAL with higher molar ratios of [LA]/[Asp]. It was confirmed that the PLLA component and its decomposed materials efficiently catalyze the hydrolytic degradation of the PBAT component, but by contrast that the PBAT component and its decomposed materials do not catalyze the hydrolytic degradation of the PLLA component in the blends. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Accelerated hydrolytic degradation of Poly(l-lactide)/Poly(d-lactide) stereocomplex up to late stage

Poly(l-lactide) (PLLA)/poly(d-lactide) (PDLA) blend specimens containing only stereocomplex as crystalline species, together with those of pure PLLA and PDLA specimens, were prepared by solution crystallization using acetonitrile as the solvent. Their accelerated hydrolytic degradation was carried out in phosphate-buffered solution at elevated temperatures of 70-97 °C up to the late stage. During hydrolytic degradation, the stereocomplex crystalline residues were first traced by gel permeation chromatography. Similar to the hydrolytic degradation of pure PLLA and PDLA specimens, the hydrolytic degradation of stereocomplexed PLLA/PDLA blend specimens slowed down at the late stage when most of the amorphous chains were removed and crystalline resides were formed and degraded. The estimated activation energy for hydrolytic degradation of stereocomplex crystalline residues (97.3 kJ mol⁻¹) is significantly higher than 75.2 kJ mol⁻¹ reported for α-form of PLLA crystalline residues. This indicates that the stereocomplex crystalline residues showed the higher hydrolysis resistance compared to that of α-form of PLLA crystalline residues.     

Effects of molecular weight and small amounts of d-lactide units on hydrolytic degradation of poly(l-lactic acid)s

Films of poly(l-lactic acid) (PLLA) with different number-average molecular weights (M_n) and d-lactide unit contents (X_d) were made amorphous and the effects of molecular weight and small amounts of d-lactide units on the hydrolytic degradation behavior in phosphate-buffered solution at 37 °C of PLLA were investigated. The degraded films were investigated using gravimetry, gel permeation chromatography, polarimetry, differential scanning calorimetry, X-ray diffractometry, and tensile testing. To exclude the effects of crystallinity on the hydrolytic degradation, the films were made amorphous by melt-quenching. The incorporation of small amounts of d-lactide units drastically enhanced the hydrolytic degradation of PLLA. In the period of 0-32 weeks, the hydrolytic degradation rate constant (k) of PLLA films increased with increasing X_d, while the k values did not depend on M_n. This means that the effects of X_d on the hydrolytic degradation rate of the films are higher than those of M_n. In contrast, in the period of 32-60 weeks neither X_d nor M_n was a crucial parameter to determine k values, probably because in addition to these parameters the differences in the amount of catalytic oligomers accumulated in films and crystallinity affect the hydrolytic degradation behavior of the films. The initially amorphous PLLA films remained amorphous even after the hydrolytic degradation for 60 weeks.     

Comparative study on hydrolytic degradation and monomer recovery of poly(l-lactic acid) in the solid and in the melt

The hydrolytic degradation of poly(l-lactide) (PLLA) and the formation of its monomer in the solid and in the melt were investigated at 120-150 °C (in the solid), at 160 °C (in the solid up to 40 min and in the melt exceeding 40 min), and at 170-190 °C (in the melt). Such state difference caused the difference in the degradation behavior of PLLA and the behavior of lactic acid formation, although the degradation of PLLA proceeds via a bulk erosion mechanism, regardless of its state. The crystalline residues were formed at the degradation temperatures below 140 °C, but not at the degradation temperatures above 160 °C. The lactic acid yield exceeding 95% can be successfully attained for all the temperatures of 120-190 °C. The activation energy for hydrolytic degradation values of PLLA were 69.6 and 49.6 kJ mol⁻¹ for the temperature ranges of 120-160 °C (in the solid) and 170-250 °C (in the melt), respectively, and are compared with the reported values.     

Miscibility and hydrolytic degradation in alkaline solution of poly(l-lactide) and poly(p-vinyl phenol) blends

Poly(l-lactide) (PLLA) was melt-blended with poly(p-vinyl phenol) (PVPh) using a two-roll mill, and the miscibility between PLLA and PVPh and degradation of the blend films were investigated. It was found that PLLA/PVPh blend has miscibility in the amorphous state because only single T_g was observed in the DSC and DMA measurements. The T_g of the PLLA/PVPh blend could be controlled in the temperature range from 55 °C to 117 °C by changing the PVPh weight fraction. In alkaline solution, degradation rate of PLLA/PVPh blends was faster than that of neat PLLA because PVPh could dissolve in alkaline solution. The surface morphology of degraded PLLA and PLLA/PVPh blend were observed by SEM. The surface morphology of degraded PLLA/PVPh blend was finer than that of PLLA. Young's modulus of PLLA/PVPh blend increased with increasing PVPh content. Yield stress of PLLA/PVPh blends whose PVPh content was less than 30 wt% kept the level of about 55 MPa and that of PLLA/PVPh blend whose PVPh content was 40 wt% is much lower than that of neat PLLA.     

Hydrolytic degradation behavior of poly(l-lactide)/SiO2 composites

In this work, different contents of nano-silica (SiO₂) particles were introduced into poly(l-lactide) (PLLA) to prepare PLLA/SiO₂ composites though a two-step compounding method, i.e. solution compounding (preparing master batch) and subsequent melt compounding (master batch dilution). The dispersion of SiO₂ was characterized using scanning electron microscope (SEM). The hydrophilicity of the material was evaluated by measuring the contact angle of water on the sample surface. The hydrolytic degradation measurements of the nanocomposites were carried out in alkaline solution at two different temperatures, i.e. 37 and 55 °C. Subsequently, microstructure evolution of PLLA matrix during the hydrolytic degradation process was systematically investigated using wide angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), and Fourier transform infrared spectroscopy (FTIR). The results showed that SiO₂ had good dispersion in the PLLA matrix. Largely enhanced hydrolytic degradation ability was achieved for PLLA/SiO₂ composites. Increasing the content of SiO₂ or enhancing the hydrolytic degradation temperature accelerated the hydrolytic degradation of PLLA matrix. Further results showed that SiO₂ promoted the reorganization of microstructure of PLLLA matrix during the hydrolytic degradation process.     

Crystallization behavior of poly(l-lactic acid)

This article contains a detailed analysis of the crystallization behavior of poly(l-lactic acid) (PLLA). Crystallization rates of PLLA have been measured in a wide temperature range, using both isothermal and non-isothermal methods. The combined usage of multiple thermal treatments allowed to obtain information on crystallization kinetics of PLLA at temperatures almost ranging from glass transition to melting point. Crystallization rate of PLLA is very high at temperatures between 100 and 118 °C, showing a clear deviation from the usual bell-shaped curve. This discontinuity has been ascribed to a sudden acceleration in spherulite growth, and is not associated to morphological changes in the appearance of PLLA spherulites. Experimental data of spherulite growth rates of PLLA have been analyzed with Hoffman-Lauritzen method. Applicability and limitations of this theoretical treatment have been discussed.     

Enhanced interlayer interaction in cellulose single nanofibre and poly(l-lactic acid) layered films by plasma-initiated surface grafting of poly(acrylic acid) onto poly(l-lactic acid) films

The surface of a poly(l-lactic acid) (PLLA) film was modified with poly(acrylic acid) (PAA) by plasma-initiated polymerization to increase the interaction between PLLA and cellulose single nanofibres (CSNF). The surface wettability of the PAA grafted PLLA film (PLLA-PAA film) was investigated by contact angle measurements. Modification of the PLLA film with PAA decreased the contact angle from 61° to 50°. The surface morphologies of the PLLA film, PLLA-PAA film and CSNF-coated PLLA-PAA film were studied by atomic force microscopy. The interaction between the CSNF and PLLA layers was strengthened by incorporation of a PAA layer onto the PLLA films and it is higher than 2N as proved by a peeling test. This is probably because the carboxyl groups of PAA form hydrogen bonds with the hydroxyl groups of CSNF.     

Miscibility and properties of poly(l-lactic acid)/poly(butylene terephthalate) blends

Binary blends of poly(l-lactide) (PLLA) and poly(butylene terephthalate) (PBT) containing PLLA as major component were prepared by melt mixing. The two polymers are immiscible, but display compatibility, probably due to the establishment of interactions between the functional groups of the two polyesters upon melt mixing. Electron microscopy analysis revealed that in the blends containing up to 20% of poly(butylene terephthalate), PBT particles are finely dispersed within the PLLA matrix, with a good adhesion between the phases. The PLLA/PBT 60/40 blend presents a co-continuous multi-level morphology, where PLLA domains, containing dispersed PBT units, are embedded in a PBT matrix. The varied morphology affects the mechanical properties of the material, as the 60/40 blend displays a largely enhanced resistance to elongation, compared to the blends with lower PBT content.     

Effect of microstructure on hydrolytic degradation studies of poly (l-lactic acid) by FTIR spectroscopy and differential scanning calorimetry

Structural changes during thermally induced crystallization and alkaline hydrolysis of Poly(l-lactic acid) (PLLA) films were investigated using differential scanning calorimetry (DSC), FTIR spectroscopy, weight loss, HPLC and optical microscopy. It was shown that crystallinity (χ_c), glass transition temperature (T_g) and melting temperature (T_m) were found to be strongly annealing temperature (T_a) dependent. The FTIR study of PLLA films suggested that the bands at 921 and 956 cm⁻¹ could be used to monitor the structural changes of PLLA. An independent infrared spectroscopic method was developed for the first time to determine crystallinity of PLLA before degradation and it showed good qualitative correlation with DSC crystallinity. The higher crystallinity values determined by FTIR were attributed to the intermediate phase included in the IR crystallinity. Both the weight loss data and the percentage of lactic acid obtained by HPLC showed that the alkaline hydrolysis of PLLA films increased with increasing crystallinity. The DSC observation showed an increase in T_g and no significant change in T_m and heat of fusion, while IR showed an increase in IR crystallinity with increasing hydrolysis time. The increase in IR crystallinity and T_g with hydrolysis time suggested that degradation progressed from the edges of the crystalline lamellas without decreasing lamellar thickness, but increased the intermediate phase and the short-range order.     

Different enantioselectivity of two types of poly(lactic acid) depolymerases toward poly(l-lactic acid) and poly(d-lactic acid)

Poly(lactic acid) (PLA) depolymerases are categorized into protease-type and lipase-type. Protease-types can hydrolyze poly(l-lactic acid) (PLLA) but not poly(d-lactic acid) (PDLA). Lipase-types, including cutinase-like enzyme (CLE) from Cryptococcus sp. strain S-2 preferentially hydrolyze PDLA. Both enzymes degraded not only PLA emulsion but also PLA film, in which amorphous region is preferentially attacked, but crystalline region can be also attacked. Stereocomplex PLA (sc-PLA) formed by 50:50 blending of PLLA and PDLA included no homo crystals, but a tiny homo crystallization peak appeared and crystallinity increased by 5% when attacked by CLE, although no significant change of molecular weight and crystalline size was found. Enantioselective degradation must occur in amorphous region of PLLA/PDLA film and preferentially hydrolyzed PDLA, resulting in a slightly excess amount of PLLA remained, which must be crystallized.     

Preparation and characterization of biodegradable poly(l-lactide)/chitosan blends

In order to improve the properties of chitosan and obtain new fully biodegradable materials, blends of poly(l-lactide) (PLLA) and chitosan with different compositions were prepared by precipitating out PLLA/chitosan from acetic acid-DMSO mixtures with acetone. The blends were characterized by Fourier transform infrared analysis (FTIR), X-ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC), ¹³C solid-state NMR and Wide-angle X-ray diffraction (WAXD). FTIR and XPS results showed that intermolecular hydrogen bonds existed between two components in the blends, and the hydrogen bonds were mainly between carbonyls of PLLA and amino groups of chitosan. The melting temperatures, cold crystallization temperatures and crystallinity of the PLLA component decreased with the increase in chitosan content. Blending chitosan with PLLA suppressed the crystallization of the PLLA component. Although the crystal structure of PLLA component was not changed, the crystallization of the blends was affected because of the existence of hydrogen bonds between two components, which was proved by WAXD results.     

Hydrolytic and enzymatic degradation of poly(trimethylene carbonate-co-d,l-lactide) random copolymers with shape memory behavior

A series of homo- and copolymers were synthesized by ring-opening polymerization of 1,3-trimethylene carbonate and d,l-lactide, using low toxic Zn(Lac)₂ as catalyst. The hydrolytic and enzymatic degradation of PTMC homopolymer and PTDLA copolymers was performed at 37 °C in pH 7.4 phosphate buffered saline or in pH 8.5 Tris buffer using proteinase K. Degradation was followed by using various analytical techniques such as NMR, GPC, DSC and ESEM. PTMC degrades extremely slowly by pure hydrolysis or in the presence of proteinase K. In contrast, PTDLA copolymers with different compositions degrade at various rates both in PBS and in enzyme solutions. The higher the LA content, the faster the degradation. LA units are preferentially degraded during hydrolytic degradation, indicating that ester bonds are more susceptible to hydrolytic cleavage than carbonate ones. Changes in surface morphology are observed during enzymatic degradation, in agreement with surface erosion process. The PTDLA11 copolymer with equivalent TMC/LA contents is highly elastic. Its residual strain is approximately 4% after the first cycle at a strain of 50%. The shape recovery ratio is up to 83%. Therefore, it is concluded that high molecular weight PTDLA copolymers are promising candidates for clinical applications in minimally invasive surgery.     

Surface properties and enzymatic degradation of end-capped poly(l-lactide)

Surface properties and enzymatic degradation of poly(l-lactide) (PLLA) end-capped with hydrophobic dodecyl and dodecanoyl groups were investigated by means of advancing contact angle (θ_a) measurement, quartz crystal microbalance (QCM) and atomic force microscopy (AFM). The θ_a values of end-capped PLLA films were larger than those of non-end-capped PLLA films, suggesting that the hydrophobic dodecyl and dodecanoyl groups were segregated on the film surface. The weight changes of end-capped PLLA thin films during enzymatic degradation in the presence of proteinase K were monitored by using a QCM technique. The relatively fast weight loss of PLLA film occurred during first few hours of degradation, followed by a decrease in the erosion rate. The erosion rate of PLLA films at the initial stage of degradation was dependent on the chain-end structure of PLLA molecules, and the value decreased with an increase in the amount of hydrophobic functional groups. The surface morphologies of PLLA thin films before and after degradation were characterized by AFM. After the enzymatic degradation, the surface of non-end-capped PLLA films was blemished homogeneously. In contrast, the end-capped PLLA thin films were degraded heterogeneously by the enzyme, and many hollows were formed on the film surface. From these results, it has been concluded that the introduction of hydrophobic functional groups at the chain-ends of PLLA molecules depressed the erosion rate at the initial stage of enzymatic degradation.     

Synthesis, crystallization and hydrolysis of aromatic-aliphatic copolyester: Poly(trimethylene terephthalate)-co-poly(l-lactic acid)

In this study, poly(trimethylene terephthalate)-co-poly(l-lactic acid) (PTT-co-PLLA) copolyesters with different compositions were synthesized by melt polycondensation. The crystal morphologies of PTT-co-PLLA copolyesters were investigated with polarized light microscope (PLM). It was found that PTT-co-PLLA copolyesters exhibited banded spherulites with smaller band spacing at the same degree of super-cooling compared with PTT homopolymer. The PLLA segments in those copolyesters ranged from 0 to 28.4 mol% and did not form crystals during crystallization. Hydrolysis study on PTT homopolymer and PTT-co-PLLA copolyesters was carried out in buffer solutions. PTT-co-PLLA copolyesters represented pronounced hydrolytic degradation, which increased with the content of lactyl units. And it was concluded that degradation of PTT-co-PLLA was mainly attributed to the scission of PLLA segments.     

Influence of melting conditions on the thermal behaviour of poly(l-lactic acid)

The influence of melting temperature and time on the thermal behaviour of poly(l-lactic acid) (PLLA) was studied with differential scanning calorimetry (DSC). Different melting conditions were investigated at temperature ranging from 200 to 210 °C, and for time from 2 to 20 min. For lower-molecular-weight PLLA, a single exothermic peak could be observed at cooling rate of 2 °C/min, after melted at different conditions. The obtained peak temperature and degrees of crystallinity dramatically increased with an increase of melting temperature or time. During subsequent heating scans, double melting peaks could be observed, which were significantly affected by prior melting conditions. The degradation of this material in the melt and the melt/re-crystallization mechanism might be responsible for the observations above. Apart from double melting, double cold crystallization peaks were observed during heating traces for this material after fast cooling (20 °C/min) from the melt. Prior melting conditions could significantly influence the cold crystallization behaviour. The competition between the crystallization from the nuclei remained after cooling, and that from spontaneous nucleation might be responsible for the appearance of double peaks. Additionally, the influence of melting conditions on the thermal behaviour of PLLA was dependent on the initial molecular weight.     

Crystalline morphology of poly(l-lactic acid) thin films

Crystalline morphologies of spin-coated poly(l-lactic acid) (PLLA) thin films under different conditions are investigated mainly with atomic force microscopy (AFM) technique. When PLLA concentration in chloroform is varied from 0.01 to 1% gradually, disordered structure, rod-shape and larger spheres aggregates are observed in thin films subsequently. Under different annealing temperature, such as at 78, 102, 122 °C, respectively, we can find most rod-like crystalline aggregates. Interestingly, we observed that nucleation sites locate at the edge of the holes at the original crystalline stage. Then, these holes developed to form chrysanthemum-like and rods subsequently with annealing time meanwhile the size and the shape of crystalline aggregate are changed. In addition, effect of substrate and solvent on morphology is also discussed. On the other hand, the possible mechanism of crystalline morphology evolution is proposed.     

Phase behavior of biodegradable amphiphilic poly(l,l-lactide)-b-poly(ethylene glycol)-b-poly(l,l-lactide)

This study describes the miscibility phase behavior in two series of biodegradable triblock copolymers, poly(l-lactide)-block-poly(ethylene glycol)-block-poly(l-lactide) (PLLA-PEG-PLLA), prepared from two di-hydroxy-terminated PEG prepolymers (M_n = 4000 or 600 g mol⁻¹) with different lengths of poly(l-lactide) segments (polymerization degree, DP = 1.2-145.6). The prepared block copolymers presented wide range of molecular weights (800-25,000 g mol⁻¹) and compositions (16-80 wt.% of PEG). The copolymer multiphases coexistance and interaction were evaluated by DSC and TGA. The copolymers presented a dual stage thermal degradation and decreased thermal stability compared to PEG homopolymers. In addition, DSC analyses allowed the observation of multiphase separation; the melting temperature, T_m, of PLLA and PEG phases depended on the relative segment lengths and the only observed glass transition temperature (T_g) in copolymers indicated miscibility in the amorphous phase.     

Oriented crystallization of poly(L‐lactic acid) in uniaxially oriented blends with poly(vinylidene fluoride)

This article describes the oriented crystallization of poly(L ‐lactic acid) (PLLA) in uniaxially oriented blends with poly(vinylidene fluoride) (PVDF). Uniaxially drawn films of PLLA/PVDF blend with fixed ends were heat‐treated in two ways to crystallize PLLA in oriented blend films. The crystal orientation of PLLA depended upon the heat‐treatment process. The crystal c‐axis of the α form crystal of PLLA was highly oriented in the drawing direction in a sample cold‐crystallized at T_c = 120 °C, whereas the tilt‐orientation of the [200]/ [110] axes of PLLA was induced in the sample crystallized at T_c = 120 °C after preheating at T_p = 164.5–168.5 °C. Detailed analysis of the wide‐angle X‐ray diffraction (WAXD) indicated that the [020]/ [310] crystal axes were oriented parallel to the drawing direction, which causes the tilt‐orientation of the [200]/ [110] axes and other crystal axes. Scanning electron microscopy (SEM) suggested that oriented crystallization occurs in the stretched domains of PLLA with diameters of 0.5–2.0 μm in the uniaxially drawn films of PVDF/PLLA = 90/10 blend. Although the mechanism for the oriented crystallization of PLLA was not clear, a possibility was heteroepitaxy of the [200]/[110] axes of the α form crystal of PLLA along the [201]/[111] axes of the β form crystal of PVDF that is induced by lattice matching of d₁₀₀(PLLA) ≈ 5d₂₀₁(PVDF). © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1376–1389, 2008     

Swelling and hydrolytic degradation of poly(d,l-lactic acid) in aqueous solutions

Low molecular weight poly(lactic acid) was synthesized by direct polycondensation of lactic acid. The oligomers were characterized by viscometry, light scattering, and gel permeation chromatography (GPC). The swelling behaviour of tablets made of the above polymer immersed in buffer solutions at 37 °C was studied. In the same experiments, the hydrolytic stability of d,l-PLA was assessed by measuring the weight loss after drying the tablets. In order to inhibit any degradation due to bacteria, formaldehyde was added in the solution as biostatic factor. The effect of an incorporated drug on the swelling behaviour of d,l-PLA tablets was also considered. It was found that the incorporation of drug in d,l-PLA tablets increases their swelling index, probably due to the creation of additional porosity in the specimens or other interaction between drug and polymeric matrix.