单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Preparation and characterization of biotinylated and enzyme‐immobilized heterobifunctional latex particles as nanobio devices

A novel biotinylated and enzyme‐immobilized nanobio device was prepared with heterobifunctional composite latex particles. Hemispherical poly(glycidyl methacrylate‐co‐divinylbenzene)/polystyrene [P(GMA‐DVB)/PSt] particles with epoxy and hydroxyl groups were prepared by soap‐free seeded emulsion polymerization with P(GMA‐DVB) seed particles. Hydroxyl groups were introduced to PSt chain terminals in the seeded stage by adding 2‐mercaptoethanol as a chain‐transfer agent. To obtain the desired hemispherical structure particles, we studied the effects of the preswelling process, the type and amount of solvents added in the seeded polymerization step, the weight ratio of the secondary monomer (styrene) to the seed particle (M/P), and the type of initiators. Under suitable conditions, heterobifunctional P(GMA‐DVB)/PSt was obtained, which was confirmed by observing the binding of streptavidin–colloidal gold with transmission electron microscopy (TEM). To obtain biotinylated and enzyme‐immobilized particles, 5‐(N‐succinimidyloxycarbonyl)pentyl D‐biotinamide was first reacted with the hydroxyl group on the PSt domain of the particle. Pyruvate kinase (PK) was then directly immobilized to the biotinylated particles through a reaction with the epoxy group in the PGMA domain. The monolayer of PK on the latex particle surface was considered to be formed by covalent binding. The activity of immobilized PK was almost conserved, even after being stored at 4 °C for 48 days. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 562–574, 2005     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

反应性复合乳液的合成、表征及其交联反应

利用种子半连续乳液聚合方法合成了核层或壳层带有环氧基以及壳层带有羧基的3种不同核/壳结构的乳胶粒子,通过物理共混带环氧基和羧基的乳胶粒子,得到了两种反应性复合乳液.利用透射电镜和激光动态光散射对乳胶粒子进行了表征,其粒径分布较窄,粒径分布的多分散系数为0.062,平均粒径约76 nm,乳胶粒子具有明显的核/壳结构.通过胶膜的凝胶率和膨胀率的测定和红外光谱分析对反应性复合乳液中乳胶粒子的扩散及交联反应进行了研究,并探讨了不同核壳结构复合乳液对涂膜机械性能的影响.研究表明,当反应性复合乳液中的环氧基和羧基分别分布在乳胶粒子的核层和壳层时,有利于聚合物分子链的充分扩散和化学交联反应的进行,从而提高涂膜的物理化学性能,当甲基丙烯酸缩水甘油酯(GMA)含量为10 wt%时,涂膜的拉伸强度达20.3 MPa.     

Structured latex particles as impact modifiers for poly(styrene–co-acrylonitrile) blends

This work was focused on the influence of the morphology of composite natural rubber (NR)-based particles on the toughness of poly(styrene–co-acrylonitrile) (PSAN) blends. In order to be suitable for the reinforcement of PSAN blends, the NR-based particles were coated with a shell of crosslinked poly(methylmethacrylate) (PMMA). Furthermore, polystyrene (PS) subinclusions were introduced into the NR rubber core. PSAN blends were prepared by adding the wet latex directly into a twin screw-extruder. This new method allowed even tacky pure rubber particles to be dispersed as shown by transmission electron photomicrographs which confirmed the integrity of the soft particles after mixing. Solid NR particles or NR-based latex particles containing rigid PS subinclusions and no hard shell did not offer any impact improvement to PSAN. Only NR-based core–shell particles containing at least 25% PMMA in the shell toughened the brittle matrix. Prevulcanized NR-based latex particles which do not cavitate easily were less effective. Core–shell particles containing PS subinclusions within a natural rubber core allowed more effective use of the rubber phase. From the fracture surface morphology the failure mechanisms of PSAN blends containing the different composite NR particles could be deduced. Monodisperse poly(n-butylacrylate)-based core–shell particles were too small to toughen PSAN. However, a similar dependence of the fracture mechanisms on the morphology of the incorporated toughening agent could be established by scanning electron microscopy.     

Toughening of nylon‐6 with epoxy‐functionalized acrylonitrile‐butadiene‐styrene copolymer

Glycidyl methacrylate (GMA) functionalized acrylonitrile‐butadiene‐styrene (ABS) copolymers have been prepared via an emulsion polymerization process. The epoxy‐functionalized ABS (e‐ABS) particles were used to toughen nylon‐6. Molau tests and FTIR results showed the reactions between nylon‐6 and e‐ABS have taken place. Scanning electron microscopy (SEM) displayed the compatibilization reaction between epoxy groups of e‐ABS and nylon‐6 chain ends (amine or carboxyl groups), which improve disperse morphology of e‐ABS in the nylon‐6 matrix. The presence of only a small amount of GMA (1 wt %) within the e‐ABS copolymer was sufficient to induce a pronounced improvement of the impact strength of nylon‐6 blends; whereas further increase of the GMA contents in e‐ABS resulted in lower impact strength because of the crosslinking reaction between nylon‐6 and e‐ABS, resulting in agglomeration of the ABS particles. SEM results showed shear yielding of the nylon‐6 matrix and cavitation of rubber particles were the major toughening mechanisms. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2170–2180, 2005     

Stimuli-sensitive core/shell template particles for immobilizing inorganic nanoparticles in the core

We synthesize and characterize stimuli-sensitive core/shell particles with functional group (or material) localized in the core. We previously reported two types of hybrid particles prepared by using the template particles which were synthesized by soap-free emulsion copolymerization with N-isopropylacrylamide and glycidyl methacrylate (GMA) as monomers but by different preparation methods. GMA has advantages in immobilizing materials having several functional groups such as thiol ones. In this study, to obtain the suitable template particles for immobilizing any inorganic nanoparticles in the core, we investigated the effect of feed ratio of the two monomers. Obtained template particles were modified by thiol compounds to introduce ionic groups. They were characterized by dynamic light scattering and scanning electron microscopy. After in situ synthesis of magnetic nanoparticles in the templates, the hybrid particles were characterized directly by transmission electron microscopy. Consequently, we could obtain the hybrid core/shell particles which contained a large amount of magnetic nanoparticles (∼33 wt%) in the core.     

Hollow‐particle latexes: Preparation and properties

Hollow‐particle latexes were prepared according to the following stages: (1) the preparation of the methyl methacrylate–methacrylic acid (MAA)–ethylene glycol dimethacrylate copolymer ( I ) latex, (2) the preparation of a shell ( II ) based on polystyrene or styrene–acrylonitrile–divinyl benzene copolymer polymerized onto copolymer ( I ) particles, and (3) the neutralization of the core ( I ) carboxyl groups with a base (NH₄OH or NaOH) at temperatures close to the glass‐transition temperature of the polymer ( II ). The neutralization resulted in the expansion of the particles and formed water‐filled hollow particles. The microspheres had an overall diameter of 460–650 nm and a hollow diameter of 300–450 nm. Rheological studies and particle size measurements by transmission electron microscopy and dynamic light scattering of the copolymer ( I ) latex indicate that the maximum particle swelling occurred at an approximately equimolar MAA/base ratio. It was found that even without the neutralization of the MAA units, a small hollow formation in the latex particles occurred during stage 2 because one volume of the copolymer ( I ) retained about 8 volume parts of water. It was also discovered that the final hollow‐particle geometry after neutralization depends on the shell copolymer thickness and type as well as on the conditions during stage 3, that is, the time, temperature, base type, and concentration. The opacifying ability of the synthesized hollow particles was investigated in latex coatings. The opacifying ability values were generally in agreement with the hollow‐particle geometry. The only exception was related to the copolymer ( I )/copolymer ( II ) ratio. The maximum hollow volume was obtained at this value equal to 1/8, whereas the highest opacifying ability was observed at 1/10. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1435–1449, 2001     

Cagelike polymer microspheres with hollow core/porous shell structures

Submicron‐scaled cagelike polymer microspheres with hollow core/porous shell were synthesized by self‐assembling of sulfonated polystyrene (PS) latex particles at monomer droplets interface. The swelling of the PS latex particles by the oil phase provided a driving force to develop the hollow core. The latex particles also served as porogen that would disengage automatically during polymerization. Influential factors that control the morphology of the microspheres, including the reserving time of emulsions, polymerization rate, and the Hildebrand solubility parameter and polarity of the oil phase, were studied. A variety of monomers were polymerized into microspheres with hollow core/porous shell structure and microspheres with different diameters and pore sizes were obtained. The polymer microspheres were characterized by scanning electron microscopy, transmission electron microscopy, optical microscopy, and Fourier transform infrared spectroscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 933–941, 2007     

Acetal-functionalized polymer particles useful for immunoassays

The synthesis of core-shell type polystyrene monodisperse particles with surface acetal groups was carried out by a two-step emulsion polymerization process. In a first step, the core was synthesized by batch emulsion polymerization of styrene (St), and in the second step, the shell was polymerized by batch emulsion terpolymerization of styrene, methacrylic acid (MAA), and methacrylamidoacetaldehyde dimethyl acetal (MAAMA), using the seed obtained previously. With the aim of analyzing the effect of the thickness of the shell, the pH of the reaction medium and the weight ratio of the termonomers to prepare the shell, on the amount of the functionalized groups, several core-shell type latex particles were synthesized by two-step emulsion polymerization in a batch reactor. The latexes were characterized by TEM and conductimetric titration to obtain the particle size distribution and the amount of carboxyl and acetal groups on the surface, respectively. Looking for the applicability of the synthesized latexes in immunoassays, IgG a-CRP rabbit antibody was covalently bonded to the surface of the particles synthesized in neutral medium. The complex latex-protein was immunologically active against the CRP antigen. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1605–1610, 1997     

Synthesis and characterization of epoxy-functional polystyrene particles

Colloidal polystyrene particles with surface epoxy groups have been synthesized through surfactant-free emulsion copolymerization of styrene with glycidyl methacrylate; and through copolymerization of glycidyl methacrylate (GMA) and methyl methacrylate as shells around existing polystyrene seed particles. We developed two titration methods to quantify the number of epoxy groups that survived the polymerization processes. The styrene-GMA copolymer particles were judged to be unsatisfactory as model colloidal materials due to their size polydispersity and unknown internal distribution of epoxy groups. The core-shell particles had high epoxy surface densities with at least 60% of the initial epoxy groups surviving the synthesis process. Transmission electron microscopy shows that the thickness of the epoxy-rich shell is less than expected based on the volume of monomers added, suggesting that some of the monomer forms water-soluble oligomers. Photon correlation spectroscopy measurements imply that the shell is swollen with water and consists of polymer configurations which extend out into solution. The morphological details vary consistently with the GMA content, and hence the hydrophilicity, of the shell polymer. © 1995 John Wiley & Sons, Inc.     

Tailoring of carboxyl‐decorated magnetic latex particles using seeded emulsion polymerization

In this research, submicron and carboxyl‐functionalized magnetic latex particles were elaborated by using seeded emulsion polymerization technique in presence of oil‐in‐water (o/w) magnetic emulsion as seed. The polymerization conditions were optimized in order to get well‐defined latex particles with magnetic core and polymer shell bearing carboxylic (–COOH) functionality. Starting from (o/w) magnetic emulsion as seed, synthesis process was performed by copolymerization of styrene (St) monomer with the cross‐linker divinylbenzene (DVB) in presence of 4,4′‐azobis(4‐cyanopentanoic acid) (ACPA) as a carboxyl‐bearing initiator. The prepared magnetic latex particles were first characterized in terms of particle size, chemical composition, morphology, magnetic properties, magnetic content, and colloidal stability using various techniques, e.g. particle size analyzer using dynamic light scattering (DLS) technique, Fourier transform infrared, transmission electron microscopy, vibrating sample magnetometer, thermogravimetric analysis, and zeta potential measurements as a function of pH of the dispersion media, respectively. The prepared magnetic latex particles were then used as second seed for further functionalization with methacrylic acid (MAA) in order to enhance carboxylic groups on the magnetic particle's surface. The results showed that final magnetic latex particles possessed spherical morphology with core‐shell structure and enriched carboxylic acid functionality. More importantly, they exhibited superparamagnetism with high magnetic content (58.42 wt%) and high colloidal stability, which considered as the main requirements for their application in the biomedical diagnostic domains. Copyright © 2017 John Wiley & Sons, Ltd.     

Effect of introduction mode of hydroxyl functionality on morphology and film properties of cycloaliphatic diepoxide crosslinkable core‐shell latex

Three series of core‐shell hydroxyl‐functionalized latexes were synthesized and then crosslinked with a cycloaliphatic diepoxide. The same amount of hydroxyl functional monomer was added during the core stage, shell stage, or partitioned equally between the core and the shell. The morphology of the latexes was examined with transmission electron microscopy and contact‐angle measurement. The stress‐strain behavior, viscoelastic properties, and water adsorption were evaluated for the latex films as a function of hydroxyl location. The location of hydroxyl groups within latex particles appeared to be dependent on the introduction mode of hydroxyl functional monomers. The introduction of hydroxyl groups during the shell polymerization resulted in a higher crosslinking density but a lower Tukon hardness and tensile properties. Not surprisingly, distribution of hydroxyl groups in both core and shell polymerization provided the lowest water adsorption and impact resistance as well as the highest tensile elongation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4256–4265, 2002     

Morphology of Nylon-6 blends with styrenic polymers

The morphology of blends of styrenic polymers in a matrix of 75% Nylon-6 prepared in a Brabender Plasti-Corder was examined by scanning electron microscopy. Styrene/acrylonitrile copolymers (SAN) form smaller particles as the AN level increases owing to the corresponding decrease in the SAN–polyamide interfacial tension. Various styrenic polymers containing functional groups, maleic anhydride or oxazoline type, that can react with Nylon-6 during melt processing were added to the SAN phase which also led to a decrease in the particle size owing to the graft copolymer formed in situ. The effects of functional group type, amount of functional groups per chain, amount of functional polymer added, and the miscibility of the styrene/maleic anhydride (SMA) and SAN copolymers on the morphology of the styrenic phase in the Nylon-6 matrix are described. © 1992 John Wiley & Sons, Inc.     

DESIGN AND CONTROL OF SOAP-FREE HYDROPHILIC-HYDROPHOBIC CORE-SHELL LATEX PARTICLES WITH HIGH CARBOXYL CONTENT IN THE CORE OF THE PARTICLES

Soap-free hydrophilic-hydrophobic core-shell latex particles with high carboxyl content in the core of the particles were synthesized via the seeded emulsion polymerization using methyl methacrylate(MMA),butyl acrylate(BA), methacrylic acid(MAA),styrene(St)and ethylene glycol dimethacrylate(EGDMA)as monomers,and the influences of MMA content used in the core preparation on polymerization,particle size and morphology were investigated by transmission electron microscopy,dynamic light scattering and conductometric titration.The results showed that the seeded emulsion polymerization could be carried out smoothly using "starved monomer feeding process" when MAA content in the core preparation was equal to or less than 24 wt%,and the encapsulating efficiency of the hydrophilic P(MMA-BA-MAAEGDMA) core with the hydrophobic PSt shell decreased with the increase in MAA content.When an interlayer of P(MMAMAA -St)with moderate polarity was inserted between the P(MMA-BA-MAA-EGDMA)core and the PSt shell,well designed soap-free hydrophilic-hydrophobic core-shell latex particles with 24 wt%MAA content in the core preparation were obtained.     

Synthesis and characterization of emulsifier-free trilayer core–shell polysilsesquioxane/polyacrylate/poly(fluorinated acrylate) hybrid latex particles

The trilayer core–shell polysilsesquioxane/polyacrylate/poly(fluorinated acrylate) (PSQ/PA/PFA) hybrid latex particles are successfully prepared, using functional PSQ latex particles with reactive methacryloxypropyl groups synthesized by the hydrolysis and polycondensation of (3-methacryloxypropyl)trimethoxysilane in the presence of a reactive emulsifier as seeds. Transmission electron microscopy (TEM), scanning electron microscopy (SEM) and dynamic light scattering (DLS) confirm that the resultant hybrid latex particles have evident trilayer core–shell structure and a narrow size distribution. The Fourier transform infrared (FTIR) spectra show that fluorinated acrylate monomers are effectively involved in the emulsion copolymerization and formed the fluorine-containing hybrid latex particles. XPS analysis of the obtained hybrid latex film reveals that the intensity of fluorine signal in the film–air interface is higher than that in the film–glass interface. In addition, compared with pure polyacrylate latex film, the obtained fluorine-containing hybrid film shows higher hydrophobicity and thermal stability, and lower surface free energy.     

Magnetic Fe2O3-polystyrene/PPy core/shell particles: bioreactivity and self-assembly

This paper describes the synthesis of new magnetic, reactive polystyrene/polypyrrole core/shell latex particles. The core consists of a polystyrene microsphere containing gamma-Fe2O3 superparamagnetic nanoparticles (PSmag), and the shell is made of reactive N-carboxylic acid-functionalized polypyrrole (PPyCOOH). These PSmag-PPyCOOH latex particles, average diameter 220 nm, were prepared by copolymerization of pyrrole (Py) and the active carboxyl-functionalized pyrrole (PyCOOH) in the presence of PSmag particles. PNVP was used as a steric stabilizer. The functionalized polypyrrole-coated PSmag particles were characterized in terms of their particle size, surface morphology, chemical composition, and electrochemical and magnetic properties using transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), cyclic voltammetry, and SQUID magnetometry. Activation of the particle surface carboxyl groups was achieved using 1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide (EDC) and N-hydroxysuccinimide (NHS), which helps transform the carboxyl groups into activated ester groups (NSE). The activated particles, PSmag-PPyNSE, were further evaluated as bioadsorbents of biotin used as a model biomolecule. It was shown that biotin was immobilized at the surface of the PSmag-PPyNSE particles by forming interfacial amide groups. The assemblies of PSmag-PPyCOOH particles on glass plates were further investigated. When no magnetic field is applied, the particles assemble into 3D colloidal crystals. In contrast, under a magnetic field, one-particle-thick chains gathered in hedgehog-like architectures are obtained. Furthermore, PSmag-PPyCOOH coated ITO electrodes were shown to be electroactive and electrochemically stable, thus offering potentialities for creating novel high-specific-area materials for biosensing devices where the conducting polymer component would act as the transducer through its conductive properties.     

Preparation of Bowl-Like Polymer Particles via Multi-Step Emulsion Polymerization and Alkali Post-Treatment

Summary : Monodisperse P(BA-MMA-MAA-EGDMA)/P(St-MAA-DVB) core/shell latex particles were first synthesized by a four-step emulsion polymerization, and a new kind of latex particles with “bowl-like” morphology were obtained by post-treating the resultant core/shell particles under alkali condition. Results indicated that the feeding rates of the monomer mixture and initiator aqueous solution were the key parameters to obtain monodisperse core/shell latex particles in the emulsion polymerization process, and the latex particles with “bowl-like” morphology could be generated only when the treatment temperature was equal or higher than 70 °C.     

Morphology control of magnetic latex particles prepared from oil in water ferrofluid emulsion

The use of magnetic latex particles as solid support in biomedical applications is favourable when homogeneous and well-defined core–shell polymer particles are used. Accordingly, this paper concerns with the synthesis of magnetic poly(styrene–divinylbenzene) latex particles using emulsion polymerization of styrene (St) and divinylbenzene (DVB) monomers in the presence of preformed oil in water organic ferrofluid emulsion droplets as seed. The key parameters which affect on formation and morphology of the prepared magnetic latexes were investigated, including type of magnetic emulsion, St/DVB monomers ratio, DVB amount, type of initiator and surfactant nature. In this study, two different magnetic emulsions were used, low and high octane content magnetic emulsions. The magnetic emulsions were stabilized using different types of surfactants including AP, Triton X 405 and SDS. In addition, four different initiators, including AIBN, V50, ACPA and KPS were examined. The morphology of the prepared magnetic latexes was investigated using transmission electron microscopy. In addition, particle size and size distribution, magnetic content and magnetic properties of the prepared magnetic latexes were also examined, using various techniques, e.g. dynamic light scattering, thermal gravimetric analysis and vibrating sample magnetometer, respectively. The results showed that the morphology type (Janus like, moon like and/or core–shell) of the prepared magnetic latex particles could be controlled depending mainly on the used formulation. In fact, the use of styrene monomer leads to anisotropic morphology. Whereas, the progressive use of DVB in presence of KPS intiator leads to a well-defined magnetic core and polymer shell structure.

Designs of latex particles' morphologies for toughening polymer matrices

The performance of the designed structured core/shell latex particles in toughening polycarbonate (PC) matrix was examined. The influence of parameters related to the core/shell latex particles on toughening PC such as: the particle size and levels of crosslinking of the core rubber particles, composition and molecular-weight of the shell polymer, the weight ratio of shell and core polymers as well as the particle morphology was evaluated. Core/shell structured latex particles with thinner shells of higher molecular-weight polymers were found to improve the impact resistance of PC. The role of chain entanglements in increased adhesion between the discrete rubbery phase and the continuous glass matrix are discussed.