Nanoindentation and optical properties of poly(4,4′-oxydiphenylene p-phenylene pyromellitimide) copolyimide thin films according to the p-phenylene diamine content

Poly(p-phenylene pyromellitimide) (PMDA-PDA), poly(oxydiphenylene pyromellitimide) (PMDA-ODA), and poly(4,4′-oxydiphenylene p-phenylene pyromellitimide) random copolyimide thin films with different p-phenylene diamine (PDA) contents were prepared. Nanoindentation was used to characterize the mechanical properties (hardness and modulus), and a prism coupler was used for measuring the optical properties (refractive index and birefringence). The hardness and modulus were calculated from curves of the nanoindentation load versus the displacement. The effect of the PDA content on the hardness and modulus was studied. The hardness of the polyimide thin films varied from 0.248 to 0.613 GPa, and the modulus varied from 3.78 to 6.75 GPa at a load of 0.127 mN. The hardness and modulus increased with increasing PDA content, whereas the penetration depth and plastic deformation decreased. As the load increased, the penetration depth increased. The hardness of PMDA-ODA films remained constant, whereas that of PMDA-PDA and PMDA-ODA/PDA films decreased with increasing load. The in-plane refractive index varied from 1.7219 to 1.8244, and the out-of-plane refractive index varied from 1.6390 to 1.5827, as a function of the PDA content. The birefringence varied with the PDA content from 0.0829 to 0.2417. The morphological structure of the prepared polyimide thin films was investigated with wide-angle X-ray diffraction. The mechanical properties and optical properties of the polyimide thin films were strongly dependent on the changes in the morphological structure, which originated from the variation of the composition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2202–2214, 2004     

Chain orientation and anisotropies in optical and dielectric properties in thin films of stiff polyimides

Thin films of poly(p-phenylene biphenyltetracarboximide) (BPDA-PDA), prepared by thermal imidization of the precursor poly(amic acid) on substrates, have been investigated by optical waveguide, ultraviolet-visible (UV-VIS), infrared (IR), and dielectric spectroscopies. The polyimide films exhibit an extraordinarily large anisotropy in the refractive indices with the in-plane index n_∥ = 1.806 and the out-of-plane index n_⊥ = 1.589 at 1064 nm wavelength. No discernible effect of the film thickness on this optical anisotropy is found between films of ca. 2.1 and ca. 7.8 μm thickness. This large birefringence is attributed to the preferential orientation of the biphenyltetracarboximide moieties with their planes parallel to the film surface, coupled with the strong preference of BPDA-PDA chains to align along the film plane. The frequency dispersion of the in-plane refractive index n_∥ is consistent with the results calculated by the Lorentz–Lorenz equation from the UV-visible spectrum exhibiting several absorption bands in the 170–500 nm region. The contribution from the IR absorption in the range 7000–400 cm,^?1 computed by the Spitzer-Kleinmann dispersion relations from the measured spectra, adds ca. 0.046 to the in-plane refractive index n_∥. Tilt-angle–dependent polarized IR results indicate nearly the same increase for the out-of-plane index n_⊥. Application of the Maxwell relation then leads to the out-of-plane dielectric constant ε^⊥ ? 2.7 at 1.2 × 10¹³ Hz, as compared with the measured value of ca. 3.0 at 10⁶ Hz. Assuming this small difference to remain the same for the in-plane dielectric constants ε_∥, we obtain a very large anisotropy in the dielectric properties of these polyimide films with the estimated in-plane dielectric constant ε_∥ ? 3.4 at 1.2 × 10¹³ Hz, and ε_∥ ? 3.7 at 10⁶ Hz. © 1992 John Wiley & Sons, Inc.     

A rod‐like fluorinated polyimide as an in‐plane birefringent optical material 2: Control of optical retardation using spontaneous molecular orientation

Following previous work, a fluorinated polyimide with a rod‐like structure has been investigated as an in‐plane birefringent optical material whose birefringence and thickness can be precisely controlled. Poly(amic acid) films fixed in a metal frame by two sides and thermally cured without any drawing resulted in a polyimide film with an in‐plane birefringence (Δn) larger than 0.1 at 1543 nm. The optical retardation, which is defined as the product of Δn and the film thickness, was controlled by varying the curing and post‐annealing temperatures and by using reactive ion etching. In situ measurements of the tensile stress and the generated retardation showed that the initial orientation at below 200°C was due to the large tensile stress caused by the film shrinkage during imidization and that the increased Δn at higher temperatures was caused by the spontaneous orientation of the polyimide molecules. The curing temperature dependence of refractive indices, optical transmittance in the visible and near‐infrared region, and the wavelength dispersion of retardation of the in‐plane birefringent polyimide films are also reported. Copyright © 1999 John Wiley & Sons, Ltd.     

Sorption and transport of carbon dioxide in a polyimide from 3,3′4,4′-biphenyltetracarboxylic dianhydride and 4,4′-diaminodiphenyl sulfone

CO₂ sorption and transport were investigated for the polyimide prepared from 3,3′,4,4′-biphenyltetracarboxylic dianhydride (BPDA) and 4,4′-diaminodiphenyl sulfone (DDS). The morphology of films did not change on annealing above the glass transition temperature and remained amorphous unlike the polyimide prepared from BPDA and 4,4′-oxydianilline (ODA). This seems to be due to the strong hindrance to rotation of the sulfonyl linkage. Sorption and transport data were analyzed according to the dual-mode model. Solubility, diffusion, and permeability coefficients at 20 atm and 80°C for BPDA-DDS polyimide were substantially equal between as-cast and annealed films and were 1.7, 2.2, and 3.7 times greater, respectively, than for the as-cast films of the BPDA-ODA polyimide. The higher solubility was due to larger values of the Henry's law solubility constant k_D, Langmuir capacity constant C, and the Langmuir affinity constant b. The sorption and transport properties were compared with those for amorphous glassy aromatic polymers including other polyimides. The relation of k, C, b, and the diffusion coefficients in the Henry's law population and the Langmuir population (D_D and D_H) with other properties of the polymers were discussed. Values D_D and D_H for BPDA-DDS polyimide were much larger than expected from the estimated free-volume fraction.     

Stress in polyimide coatings

The effect of film thickness on in-plane molecular orientation and stress in polyimide films prepared from pyromellitic dianhydride with 4,4′-oxydianline was investigated using a prism coupling technique to measure the refractive index. Film thickness was controlled by varying both solution concentration and spinning conditions. Birefringence, the difference between the in-plane and out-of-plane refractive indices, was used to characterize the in-plane molecular orientation. The observed birefringence is a combination of the birefringence resulting from molecular orientation and the birefringence induced by the residual stress present in the films. The birefringence decreases with increasing film thickness over the range of thicknesses studied (3–20 μm) indicating that the molecular orientation decreases with increasing film thickness. The in-plane coefficient of linear thermal expansion (CTE), controlled by the level of orientation in the film, increases from 18 to 32 × 10^?6/°C over the same thickness range. The birefringence of free-standing films was lower than that of adhered films due to the release of residual stress in the film once the film is removed from the substrate. The residual film stress arises primarily from the mismatch in CTEs between the polyimide film and the substrate to which the film is adhered. Thus, since the film anisotropy decreases with increasing thickness, the film stress increases with increasing thickness. Residual stress calculated by integrating the product of the film modulus and the CTE mismatch assuming temperature-dependent properties is comparable to experimentally measured film stress. Ignoring the temperature dependence of the film properties leads to an overestimation of stress. Moisture uptake was used to study the stress dependence of the optical properties. Moisture uptake increases both the in-plane and out-of-plane refractive indices by equal amounts in free-standing films due to an isotropic increase in the polarizability. In adhered films, an increase in moisture uptake leads to a decrease in the birefringence due to a swelling-induced decrease in the residual film stress. © 1994 John Wiley & Sons, Inc.     

Gas transport properties of annealed polyimide films

Sorption and permeation of CO₂ in various annealed polyimide (PI) films were investigated. Dual-mode sorption and partial immobilization models were used to analyze the data. Sorption of CO₂ in PI film quenched from above the glass transition temperature (T_g) is greater than in film as received. In fact, sorption is decreased over the entire pressure range by cooling the film slowly. These changes in sorption of CO₂ can be attributed to a change in the Langmuir sorption capacity C′_H by annealing, since the other dual-mode sorption parameters, k_D and b, are almost independent of annealing. The value of C′_H is increased by quenching, and decreased by slow cooling from above T_g. The two diffusion coefficients D_D and D_H according to the Henry and Langmuir modes, respectively, for CO₂ also depend markedly on annealing. Diffusion coefficients of quenched PI films are increased and those of film cooled slowly are decreased compared with values for PI film as received. The change in D_H is larger than that in D_D. The permeability coefficient of quenched PI films at 100 cmH_g is about 1.7 times that of PI film as received. The film structure formed by quenching can enhance permselectivity.     

Rutherford backscattering spectrometry studies of iodine diffusion in polyimide

Rutherford backscattering spectrometry with a 2.1-meV He²⁺ion beam is used to measure the diffusion of iodine into polyamic acid and polyimide films. The iodine diffusion coefficient D decreases from its initial value of about 2X10^?13cm²/s in polyamic acid to approximately 1.4 × 10^?15cm²/s in partially cured polyimide, but then increases to a value of nearly 1.5 × 10^?14 cm²/s in fully cured polyimide. This dramatic increase in D cannot be attributed to the “in-plane” biaxial orientation of the polyimide molecules since indential D's were found with isotropic specimens. Microvoids less than 2 nm in size caused by water and carbon dioxide formation during imidization may, however, give rise to the observed behavior. The results demonstrate that Rutherford backscattering spectrometry with its excellent depth resolution (better than 30 nm) and good sensitivity (50 ppm iodine can be detected) is very useful for measuring the diffusion of slowly diffusing species in glassy polymers.     

Effect of photoreactivity of polyimide on the molecular orientation of liquid crystals on photoreactive polymer/polyimide blends

We prepared blend alignment layers from polymethacrylate with coumarin side chains (PMA-g-coumarin) and polyimides for the orientation of liquid crystals (LCs) using linearly polarized ultraviolet (UV) irradiation. We used two different polyimides, namely 4,4′-(hexafluoro-isopropylidene) diphthalic anhydride-3,5-diamino-benzoic acid (6FDA-DBA) and pyromellitic dianhydride-4,4′-oxydianiline (PMDA-ODA). It was found that the molecular orientation of the LC depended on the type of polyimide in the blend alignment layer. The thermal stability of the LC orientation was enhanced regardless of the type of polyimide, while the direction of LC orientation was different for each type of polyimide. The photoreactivity of the polyimide was a very important factor in determining the molecular orientation of the LC on the blend alignment layer. This may be attributed to the different mechanisms of LC orientation on PMA-g-coumarin and polyimide induced by the polarized UV irradiation. The direction of the LC orientation could be changed by controlling the photoreaction of the polyimides using the appropriate UV filter for the polarized UV irradiation.     

Optical anisotropy in solution-cast film of cellulose triacetate

The out-of-plane birefringence and its wavelength dispersion are studied employing solution-cast films of cellulose triacetate (CTA). In solution-cast process, CTA molecules are induced to align in the film plane. Although refractive index is the lowest in the oriented direction for the CTA films stretched more than 110 %, refractive index is found to be the lowest in the normal direction for the unstretched cast film. Attenuated total reflection measurements reveal that in-plane alignment of the acetyl group which provides strong polarizability anisotropy is responsible for the phenomenon. Furthermore, the out-of-plane birefringence is found to increase with increasing wavelength, i.e. extraordinary wavelength dispersion, whereas a stretched CTA film shows ordinary wavelength dispersion. The level of the out-of-plane birefringence in cast films depends on the preparation conditions, which is predictable considering the evaporation rate. Moreover, it is demonstrated for the first time that the out-of-plane birefringence and its wavelength dispersion can be modified by addition of a certain plasticizer such as tricresyl phosphate (TCP). During the evaporation, TCP molecules orient in the film plane accompanying the orientation of CTA chains by intermolecular orientation correlation, called nematic interaction. This technique will widen the scope of material design of retardation films because there are numerous liquid compounds having strong polarizability anisotropy.     

聚酰亚胺侵蚀机理及防护效应的研究

在微波电离型原子氧(AO)源地面模拟设备中对空间材料聚酰亚胺(Kapton)及有机硅防护层进行原子氧剥蚀效应试验.用光电子能谱(XPS)、红外光谱(FTIR)和扫描电镜(SEM)对试验前后试样的表面形貌、质量及化学结构进行表征研究.AO对Kapton表现了较严重的侵蚀作用,原来平整的表面形貌变为毛毯状;而所施用的有机硅涂层的表面形貌则变化甚少,表明该涂层具有较明显的防护效果.     

High performance polymer films 4. Mechanical behavior

Tensile properties of the polyimide and copolyimide films based on two dianhydrides, pyromellitic dianhydride (PMDA) and 3,3^′,4,4^′-benzophenonetetracarboxylic dianhydride (BTDA) and two diamines, 4,4^′-oxydianiline (ODA), and a proprietary aromatic diamine (PD) have been described. The tensile strength of the films containing higher proportions of BTDA or PMDA and PD is much higher (except the fully rigid film based on PMDA-PD which is brittle in nature) than the films containing higher proportion of ODA moiety. The films containing PD as the diamine moiety exhibit high initial moduli than the films containing exclusively or mainly ODA as the diamine moiety. The films having higher concentration of the -O- linkage originated from diamine ODA are found to exhibit higher elongation values. There is found to be no direct correlation between η_inh of the precursor casting solutions and mechanical properties of structurally different polyimide/copolyimide films. For a particular polyimide or copolyimide film, the tensile strength value is found to be less sensitive than the elongation to the variation of η_inh value of the precursor poly(amic acid) or copoly(amic acid). Tensile strength and elongation of the film, basically rigid in nature, may be improved by post-curing at 360°C/370°C. While Kapton H film retains 78% and 63.5% of its tensile strength and % elongation at break (% E_b) respectively after hot-wet mechanical test, the film based on BTDA 80, PMDA 20 and PD shows an increase of about 27% and 22% in its tensile strength and % E_b respectively.     

FTIR Analysis of Plasma Damage of Kapton

Recently, Kapton (polyimide) has been used in the reduction of dust particles in plasma etching chambers. However, it is found that there is a limit of lifetime for Kapton in trapping particles. Beyond this time limit, particle contamination becomes serious and even causes defect on wafers. In this study, two plasma etching recipes were used to test the particle/polymer trapping efficiency of Kapton. A Fourier Transform Infrared (FTIR) spectrometer was used to examine the functional groups change of the Kapton surface after plasma etching. The increase of IR absorption of CF_x (x = 2, 3) indicates the growth of fluorocarbon polymer on the Kapton surface. The Kapton surface was damaged as indicated by the change of C=O, -NH₂, and C - H IR intensities. IR Spectroscopic data show that Kapton has a very good particle/polymer reduction efficiency when using high-polymer recipe but not very efficient with oxygen-rich recipe. It has drawn our attention that when testing metal contamination of the processed wafers using chambers with Kapton coating, the concentration of aluminum was always high as compared to those without using Kapton. It can be ascribed to the plasma damage of Kapton, as supported by the surface chemical analysis with energy dispersion spectroscopy (EDS). Data collected from FTIR and EDS are correlated to interpret the mechanisms of plasma damage of Kapton.     

NOVEL POLYMER WIDE VIEWING ANGLE COMPENSATION FILMS FOR LIQUID CRYSTAL DISPLAYS(LCDS)

We report on generating uniaxial negative birefringent compensation films, made of specifically designedpolyimides. These polymers were synthesized via a polycondensation of dianhydride [such as 2, 2' -bis(3, 4-dicarboxyphenyl)hexafluoropropane dianhydride] and 2, 2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl. The uniaxial negative birefringent (n_x =n_y > n_z) polyimide substrates are achieved using a solution-casting method in conventional solvents, which exhibit thedesirable optical phase retardation [(n_x - n_z)×d] values from 50 to 400 nm varying with the film thickness. In thesepolyimide films, the long chain rigid molecules adopt intrinsic planar orientaion. In detail, the majority of phenylene-imiderings and phenylenes preferentially adopt nearly planar conformations parallel to the film substrae. In addition, these filmsalso possess high transparency (or transmittance) and little color shift. The unique color dispersion curve indicates that thistype of materials is very suitable for the applications in LCDs due to an excellent mimic for the retardation color dispersioncurve with respect to LC molecules. Significantly low in-plane retardation (< 1 nm) allows this new technology based film toachieve sufficiently high contrast ratio while highly negative retardation dramatically suppresses the gray scale inversion toimprove the viewing angle performance in a variety of new mode LCDs.     

NMR studies of water in polyimide films

Commercial polyimide films containing up to ～ 3 wt % water have been studied by proton, deuteron, and oxygen-17 nuclear magnetic resonance (NMR). Comparisons between NMR results and previous dielectric relaxation (DR) results for a variety of Kapton films show that there is a one-to-one correspondence between specific dielectric loss peaks and features of the ²H or ¹⁷O NMR spectra. It is concluded that water molecules, which interact only weakly with the polymer, reside in the polyimide matrix in two configurations, randomly oriented single molecules and chains of water molecules oriented perpendicular to the plane of the film. The correspondence between NMR and DR observed in water in Kapton extends to water in Upilex and to methanol and acetic acid in Kapton. © 1995 John Wiley & Sons, Inc.     

Residual stress and optical properties of fully rod-like poly(p-phenylene pyromellitimide) in thin films: Effects of soft-bake and thermal imidization history

A soluble poly(amic acid) precursor solution of fully rod-like poly(p-phenylene pyromellitimide) (PMDA-PDA) was spin cast on silicon substrates, followed by soft bake at 80–185°C and subsequent thermal imidization at various conditions over 185–400°C in nitrogen atmosphere to be converted to the polyimide in films. Residual stress generated at the interface was measured in situ during imidization. In addition, the imidized films were characterized in the aspect of polymer chain orientation and ordering by prism coupling and X-ray diffraction. The soft-baked precursor film revealed a residual stress of 16–28 MPa at room temperature, depending on the soft bake condition: higher temperature and longer time in the soft bake gave higher residual stress. The stress variation in the soft-baked precursor film was not significantly reflected in the final stress in the resultant polyimide film. However, the residual stress in the polyimide film varied sensitively with variations in imidization process parameters, such as imidization temperature, imidization steps, heating rate, and film thickness. The polyimide film exhibited a wide range of residual stress, −7 MPa to 8 MPa at room temperature, depending on the imidization condition. Both rapid imidization and low-temperature imidization generated high stress in the tension mode in the polyimide film, whereas slow imidization as well as high temperature imidization gave high stress in the compression mode. Thus, a moderate imidization condition, a single- or two-step imidization at 300°C for 2 h with a heating rate of < 10 K/min was proposed to give a relatively low stress in the polyimide film of < 10 μm thickness. However, once a precursor film was thermally imidized at a chosen process condition, the residual stress–temperature profile was insensitive to variations in the cooling process. All the films imidized were optically anisotropic, regardless of the imidization history, indicating that rod-like PMDA-PDA polyimide chains were preferentially aligned in the film plane. However, its degree of in-plane chain orientation varied on the imidization history. It is directly correlated to the residual stress in the film, which is an in-plane characteristic. For films with residual stress in the tension mode, higher stress films exhibited lower out-of-plane birefringence, that is, lower in-plane chain orienta-tion. In contrast, in the compression mode, higher stress films showed higher in-plane chain orientation. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1261–1273, 1998     

Quantitative characterization of optical anisotropy in high refractive index films

Waveguide coupling measurements of polymers have largely concentrated on the application of mode analysis to the study of thin supported films (such as spin coatings). The use of prism coupling to study thick, freestanding polymer films, however, has not been reported. In this paper, the ability of prism coupling to characterize the three-dimensional optical properties of thick, freestanding polymer films and sheets is demonstrated. A modified prism coupling procedure is described that allows the determination of all three principal refractive indices in thick, three-dimensionally anisotropic freestanding films. A Metricon prism coupler is used in a manner similar to an Abbé refractometer for the measurement of isotactic polypropylene, poly(ethylene terephthalate), PMDA-ODA polyimide, and poly(phenylene sulfide). Three series of PMDA-ODA films are also investigated in this study. The first series has been drawn to different extensions from three-dimensionally random films. The second series has random orientation in the plane of the film but different degrees of planarity with respect to the through direction. The third series are commercial films of varying thickness. These three series of films are compared as to the optical an-isotropy that is developed from the three different fabrication processes. © 1993 John Wiley & Sons, Inc.     

Dichroic polyethylene terephthalate films based upon compounds containing dyestuffs

An experimental study of the dichroism of uniaxial and biaxial orientation of polyethylene terephthalate films containing dichroic dyestuffs is described. It is found that hydrophobic dyestuffs orient more and cause greater dichroism than do hydrophilic dyes. Dyestuffs which can induce dichroism in cellulosic films are not effective with PET films. The more anisotropic the hydrophobic dyestuff molecule, the more effective it is in inducing dichroism. At low stretch ratios, the dichroism (D ₁₂–1)/(D ₁₂+2) (whereD ₁₂ isA ₁/A₂) increases linearly with birefringence, but at higher stretch ratios the rate of increase is slower. This may be attributed to crystallization and reduced orientations in the amorphous regions. Biaxial stretching generally lowersD ₁₂.     

Sorption and diffusion of water vapor in polyimide films

Sorption and diffusion of water vapor are investigated gravimetrically for polyimide films. The activity dependence of the solubility and diffusion coefficients, S and D, respectively, is classified under four types: (1) constant S and D type, (2) dual-mode sorption and transport type, (3) dual-mode type followed by a deviation due to a plasticization effect at high vapor activity, and (4) constant S and D type followed by a deviation due to water cluster formation at high activity. For the dual-mode type, the Henry's law component is much larger than the Langmuir component except at low activity, and therefore deviation in behavior from the first type is small. S is larger for polyimides with higher content of polar groups such as carbonyl, carboxyl, and sulfonyl. D is larger for polyimides with a higher fraction of free space, with some exceptions. The polyimide from 3,3′,4,4′-biphenyltetracarboxylic dianhydride and dimethyl-3,7-diaminodibenzothiophene-5, 5-dioxide belongs to the third type and displays both large S and large D. The polyimide from 2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride and 4,4′-oxydianiline belongs to the fourth type, and has the largest D but rather small S because of the hydrophobic C(CF₃)₂ groups. © 1992 John Wiley & Sons, Inc.     

Transport properties of polyimides derived from benzophenonetetracarboxylic dianhydride and other diamines

Gas-separating membrane characteristics of polyimide films composed of the common fragment of benzophenone-3,3′,4,4′-tetracarboxylic dianhydride and diamines of varying structure were studied. Permeability coefficient P, diffusion coefficient D, and solubility coefficient S for H₂, CO, CO₂, and CH₄ were determined. The polyimide derived from m-phenylenediamine exhibited the best gas-separating properties. A relationship between the chain rigidity, free volume, and transport parameters (P, D, S, and selectivity) of polyimide was established on the basis of the data. It was shown that there is an optimal chain rigidity for the studied polyimides that results in polymer structurization during film preparation and corresponds to high separation selectivity.     

Background Intensity as a Function of the Particle Size of a Radiating Sample in X-ray Fluorescence Spectroscopy

The background intensity I _bin the short-wave (0.065–0.15 nm) and long-wave (0.19–0.85 nm) X-ray regions is studied experimentally as a function of the particle size D(15–360 m) for single-phase and multiphase samples. It is found that, for single-phase samples, I _bdecreases with D, and the effect is connected with the surface quality of the radiating sample. For multiphase samples, I _bin the short-wave region can either increase or decrease as Dincreases, depending on the wavelength and the sample composition. The causes of the effects observed are revealed. For multiphase samples, we found no well-defined regularity I _b= f(D) in the long-wave region.