Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Mutual influence of LDPE and PP in their blends during crystallization

An indication for the mutual influence of LDPE and PP was the change of the morphology parameters of PE and PP at different ratios of the polymers in blends. That influence depends on the blend composition and is different for PE and PP. It is especially interesting in the blend PE75/PP25 where the influence between PE and PP shows dependence also on the sample geometry. Melting parameters, non-isothermal crystallization parameters - crystallization peak temperature T_c, crystallization begin temperature T_onset, half-width w_1/2 of the crystallization peak, degree of crystallinity α and crystallization rate coefficient CRC, as well as the isothermal kinetics parameters showed dependence on the blend composition. It was established that PE is more stable then PP concerning the mutual influence of both polymers on their crystallization. It was established that PE affects the crystal nucleation of PP and causes a decreasing of PP spherulite size.     

Non-isothermal crystallization behavior of polypropylene with nucleating agents and nano-calcium carbonate

The non-isothermal crystallization kinetics of isotactic polypropylene (iPP) and nucleated iPP was investigated by DSC. The crystalline morphology of iPP was observed by polarized light microscopy. It was found that the crystallization rate increased with the addition of nanometer-scale calcium carbonate (nm-CaCO₃) particles. The addition of dibenzylidene sorbitol (DBS) could greatly reduce the spherulite size of iPP. The crystallization temperature for the iPP with DBS was higher than for non-nucleated iPP. DBS was an effective nucleating agent for iPP. The results of measurements suggested that there was a coordinated action to the crystallization of iPP when the organic nucleating agents (DBS) and nm-CaCO₃ were added to iPP together. Comparison to the modified Avrami equation and Ozawa equation, another method—Mo’s method can describe the non-isothermal crystallization behavior of iPP and nucleated iPP more satisfactorily.     

Nonisothermal crystallization kinetics of polypropylene/montmorillonite nanocomposites

The nonisothermal crystallization kinetics of poly(propylene) (PP) and poly(propylene)/organic‐montmorillonite (PP/Mont) nanocomposite were investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by previous research was used to describe the nonisothermal crystallization process of PP and PP/Mont nanocomposite very well. The values of half‐time and Z_c showed that the crystallization rate increased with increasing cooling rates for both PP and PP/Mont nanocomposite, but the crystallization rate of PP/Mont nanocomposite was faster than that of PP at a given cooling rate. The activation energies were estimated by the Kissinger method, and the values were 189.4 and 155.7 kJ/mol for PP and PP/Mont nanocomposite, respectively. PP/Mont nanocomposite could be easily fabricated as original PP, although the addition of organomontmorillonite might accelerate the overall nonisothermal crystallization process. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 408–414, 2002; DOI 10.1002/polb.10101     

聚丙烯-聚乙烯嵌段共聚物和相应共混物的热分析

用DSC研究了预期为聚丙烯-聚乙烯两嵌段共聚物(PP-PE)和相应共混物(PP+PE)在热学性能上的差异。经用不同分子量的PP和PE及其共混物进行试验后发现,由于PP和PE在结晶时出现过冷的难易不同。在共混物降温热分析曲线上,当降温速率较快时仅出现一个放热峰,而降温速率较慢时出现PP和PE各自的结晶放热峰,从而解释了文献中的不同结果。并发现共混物的PP和PE熔融、结晶温度均较组分相同的嵌段共聚物的相应温度为高;嵌段共聚物中PP和PE的△H_f值均低于均聚物的△H_f值,而PE的值降低尤甚。我们认为这与嵌段间的共价键限制嵌段活动和结晶过程有关,从而确认DSC热分析可以作为识别是否为嵌段共聚物的一种方法. 本工作的结果表明,所研究的PP-PE试样具有嵌段结构。     

Crystallization kinetics of polypropylene with hyperbranched polyurethane acrylate being used as a toughening agent

The crystallization kinetics of polypropylene (PP) with hyperbranched polyurethane acrylate (HUA) being used as a toughening agent was studied by isothermal and nonisothermal differential scanning calorimetry (DSC). The presence of a small amount of HUA (2-7%) remarkably influences the crystallizability of PP. An addition of HUA leads to an increase in the number of effective nuclei, thus resulting in an increase of crystallization rate and a stronger trend of instantaneous three-dimensional growth. For isothermal crystallization, Avrami exponents were determined to be about 2.97 for pure PP and 3.51 for the HUA/PP blend containing 5% HUA (HUA-PP). The half crystallization time (t_1/2) of pure PP was measured to be 8.43 min, while being 3.28 min for HUA-PP at the crystallization temperature of 132 °C. The nonisothermal crystallization kinetics of HUA/PP blends was analyzed by Avrami, Ozawa and Kissinger methods. It has also been proved that an addition of HUA could increase the crystallization rate of PP. Moreover, the crystallization activation energies of pure PP and HUA-PP were estimated by Kissinger and Friedman methods.     

Flow induced crystallization of long chain branched polypropylenes under weak shear flow

In the present work long chain branched polypropylene (LCB PP) polymers were prepared by linear polypropylene and multi-functional monomer through melt grafting reaction. A quantitative rheological method was adopted to analysis the structure parameters of LCB PP. The effects of chain branched level on the crystallization kinetics of PP were investigated by rheology, differential scanning calorimetry, polarized optical microscope and wide-angle X-ray diffraction. The dynamic viscoelastic properties of LCB PP showed that the increase in the chain branched level caused a typical deviation from the terminal behavior and a different distribution of the melt relaxation spectrum in the long relaxation time regime. It was found that the chain branched level had a significant effect on the flow induced crystallization (FIC) process of PP melts. The crystallization of LCB PP was more sensitive to shear flow than that of linear PP during induced period at low shear rates. This result also indicated that the longer relaxation time of the polymer chains played an important role in the nucleation of PP under shear flow fields. LCB PP with high chain branched level showed accelerated crystallization kinetics in comparison with that with low chain branched level.     

低乙烯含量聚丙烯共聚物结晶成核剂研究

利用ＤＳＣ和偏光显微镜等手段研究了部分成核剂对聚丙烯均聚物（ＰＰ）、低乙烯含量聚丙烯共聚物及聚丙烯／聚乙烯（ＰＰ／ＰＥ）共混物结晶行为的影响，结果表明所用成核剂对ＰＰ和改性ＰＰ具有一定的普适性。聚丙烯共聚物中，由于链结构规整性变差，成核剂的作用显得特别突出，而ＰＰ／ＰＥ共混物中，由于成核剂向ＰＥ相迁移而使其对ＰＰ结晶的成核效率降低。     

THERMAL ANALYSIS OF POLYPROPYLENE-b-POLYETHYLENE DIBLOCK COPOLYMERS AND CORRESPONDING BLENDS

Difference in thermal behavior of presumed polypropylene-b-polyethylene block copolymers(PP-PE) and corresponding PP+PE blends was studied. Different views in the literature were unified in our observation that faster cooling rate yielded only one exothermal peak for the blends, while slower cooling rates revealed both PP and PE exothermal peaks. Further details on when a single or double exothermal peaks would appear are discussed. Melting and crystallization temperatures for both PP and PE in blends were found to be a few degrees higher than for PP and PE in block copolymers. Thus, thermal analysis can be used to identify PP-PE block copolymers. These phenomena and the lower △H_f-values of PP and PE in block copolymers than the △H_f-values of pure homo-PP and -PE (for PE even more so) are explained in terms of restricted block movement due to covalent bond between blocks and of crystallization processes in block copolymers. The presence of block structure in the PP-PE samples studied is inferred.     

Insight into understanding the evolution of the epitaxy crystallization in isotactic polypropylene and polyethylene blends

In this article, epitaxial structures have been successfully obtained in the isotactic polypropylene (iPP)/polyethylene (PE) blends by an accessible injection molding methods. By studying a series of iPP/PE blends, the evolution of the epitaxial growth of PE lamellae on the oriented iPP lamellae has been detailedly discussed via wide‐angle X‐ray diffraction, small‐angle X‐ray scattering, scanning electron microscopy and differential scanning calorimetry. Unexpectedly, the exactly epitaxial angles between peculiarly arranged PE lamellae and oriented PP lamellae are all larger than the classical epitaxy theory value of 50°, and it even increases gradually with increasing PP content. It is inferred that the special crystallization of PE is the consequence of joint construction of the oriented PP crystals and the continuous intense shear field provided by pressure vibration injection molding. The epitaxial structures play a positive role in the interfacial connection between two components; thus, the mechanical properties of the blends are improved. This work provides an insight understanding on the formation mechanism of the epitaxy crystallization under shear field. Copyright © 2017 John Wiley & Sons, Ltd.     

Crystallization and mechanical properties of basalt fiber-reinforced polypropylene composites with different elastomers

In this study, composites based on polypropylene (PP), basalt fiber (BF), polypropylene-graft-maleic anhydride (MAPP) and different elastomers were manufactured by extrusion compounding and injection molding. The main focus of this study was to comparatively investigate the effect of three kinds of elastomers (ethylene–propylene–diene monomer (EPDM), polyethylene–octene (POE) and ethylene–vinyl–acetate (EVA)) on non-isothermal crystallization and mechanical properties of the composites with various BF contents. The tensile test results showed that BF had a reinforcing effect on PP resin, and the addition of MAPP further improved the tensile properties by the enhancement of PP/BF interfacial bonding. Among the elastomers, EPDM was more effective in improving the tensile strength and tensile modulus, while POE significantly toughened the impact strength. Micrographs of scanning electron microscope on the impact fracture surfaces indicated a good dispersion by the addition of POE and EPDM, while some agglomerations were observed in the presence of EVA. The non-isothermal crystallization kinetics were investigated based on Avrami and Mo equations at six different cooling rates by using differential scanning calorimetry. Micrographic images of polarized optical microscopy showed that the spherulite size of PP reduced in the presence of EPDM and EVA.     

表面接枝改性纳米二氧化硅填充聚丙烯的结晶行为

应用差示扫描量热方法研究了纳米二氧化硅 (SiO2 )及其表面接枝改性对聚丙烯 (PP)结晶过程、等温与非等温结晶动力学的影响 ,并研究了上述等温结晶的熔融行为和平衡熔点 .研究发现纳米SiO2 具有明显的异相成核效应 ,能够提高PP的结晶温度、熔融温度、结晶度和结晶速率 ,但降低聚丙烯结晶的完善程度 .粒子的表面接枝处理 ,因改善了粒子与基体的亲和性而有利于粒子成核效应的提高 ,而且此效应尚与粒子的分散相关     

Different influences of nucleating agents on crystallization behavior of polyethylene and polypropylene

The crystallization behavior of polyethylene (PE) and polypropylene (PP), including the neat ones and the ones nucleated with the same nucleating agent (NA), was studied by DSC. It was found that the nucleating agent decelerated the PE nonisothermal crystallization process. NA did enhance the nucleating rates for both PE and PP, but the linear growth rate dominated the volumetric growth rate for PE, and the volumetric growth rate dominated the overall crystallization rate. That is why PE nucleated with NA had a slower overall crystallization rate than the neat one.     

iPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为

用DSC、~(13)C-NMR、SEM和WAXD等方法研究了IPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为。实验结果表明,EPDM与PE组分的相容性优于与PP组分的相容性,多数EPDM分子链段能够分布在PE组分中;EPDM含量为15％时,共混物相容性最好,SEM照片呈现晶体微区的互连或网络状结构;随EPDM含量增加,总结晶度X_c减小,其中PE组分结晶度X_(cE)有较大幅度地降低,PP组分结晶度X_(cp)基本没有变化,这可以根据EPDM和PE、PP之间相容性的差异以及PE、PP两组分在冷却过程中不同的结晶行为来解释。     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Effect of carbon nanotubes content on crystallization kinetics and morphology of polypropylene

Thermoplastic nanocomposites were prepared in a laboratory mixer using polypropylene (PP) and different amounts of single-walled carbon nanotubes (SWNT) in the range 0.25–2 wt%. The effect of SWNT content on the thermal and mechanical properties and also morphology of the PP/SWNT nanocomposites were studied. The results obtained from nonisothermal crystallization of PP and the nanocomposites, which were carried out using the differential scanning calorimetry technique, showed that not only the overall rate of crystallization of PP increased when SWNT was added to the polymer but also the rate of nucleation was higher and the crystallite size distribution was more uniform for the nanocomposites than for PP. From the optical microscopy studies, it was found that the PP spherulites decreased in size when SWNT was introduced into the polymer and also the mature spherical shaped crystals of PP changed in part to the immature kidney- or bean-shaped crystal forms in the nanocomposites. In addition, the crystallization kinetics was also studied by using isothermal spherulitic growth rate, and the values of nucleation constant, K_g, and end surface free energy, σ_e, were calculated for PP and the nanocomposites according to Lauritzen–Hoffman theory. The reductions of these two parameters were in agreement with the fact that the rate of crystallization of PP in nanocomposites was higher than that of the pristine polymer.     

Nanoscale-confined crystallization in epoxy resin and polyethylene-block-poly(ethylene oxide) diblock copolymer blends

In this paper, the nanoscale-confined crystallization behavior and crystallization kinetics in blends of double-crystalline polyethylene-block-poly(ethylene oxide) (PE-b-PEO) diblock copolymer with diglycidyl ether of bisphenol A epoxy resin were investigated. The results showed that there appeared three crystallization regimes related to the crystallization of the PE block within three different microenvironments in the epoxy resin/PE-b-PEO blends. The Avrami index n is around 1.8–2.4, suggesting PE block of the copolymer in the blends exhibited nanoscale-confined crystallization behavior by homogeneous nucleation. The PE block nanoscale-confined crystallization is ascribed to the formation of the strong intermolecular hydrogen bonding interaction between hydroxyl groups of amine-cured epoxy and ether oxygen atoms of PEO, as seen from Fourier transform infrared spectroscopy spectra.     

Crystallization,melting behavior,and morphology of PP/Novolac blends

The crystallization, melting behavior, and morphology of Polypropylene (PP) and PP/Novolac blends were studied by scanning electron microscopy, wide angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscope. The results showed that the crystallization of PP in PP/Novolac blends was strongly influenced by crystallization temperature, particles size of Novolac, crosslinking, and compatibilizer maleic anhydride‐grafted PP. The Novolac resin could not only affect the crystal structure, but also acted as effective nucleating agents, accelerating the crystallization of PP in the PP/Novolac blends. And the smaller the Novolac particles were, the more effective were the nucleating agent for PP crystallization. Avrami equation was used to analyze the isothermal crystallization kinetics of PP and PP/Novolac blends. The influences of curing and compatibilizer on the crystallization behavior of PP were rather complicated. The crystallization thermodynamics were estimated using the Hoffman theory. The incorporation of cured Novolac and compatibilizer evidently decreased the chain folding energy of PP. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3288–3303, 2006     

Isothermal crystallization kinetics of AB2 hyper-branched polymer (HBP)-filled polypropylene (PP)

In this paper, the isothermal crystallization kinetics of pure polypropylene (PP) and AB₂ hyper-branched polymer (HBP)/PP blends have been investigated by differential scanning calorimetry (DSC). During isothermal crystallization, the crystallization rates of the blends are higher than those of PP. Furthermore, in the blends with different HBP contents, the value of t _1/2 became smaller with increasing HBP content; however, the crystallization rate of the blend decreased slightly when the content of HBP is 5 %. An increase in the Avrami exponent means the addition of HBP influences the mechanism of nucleation and the growth of PP crystallites. In addition, the crystallization activation energy of pure PP and HBP/PP blends were also discussed, and the result showed that the crystallization activation energy has decreased remarkably in HBP/PP blends.     

Morphology and nonisothermal crystallization of in situ microfibrillar poly(ethylene terephthalate)/polypropylene blend fabricated through slit‐extrusion,hot‐stretch quenching

This study describes the morphology and nonisothermal crystallization kinetics of poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) in situ micro‐fiber‐reinforced blends (MRB) obtained via slit‐extrusion, hot‐stretching quenching. For comparison purposes, neat PP and PET/PP common blends are also included. Morphological observation indicated that the well‐defined microfibers are in situ generated by the slit‐extrusion, hot‐stretching quenching process. Neat iPP and PET/iPP common blends showed the normal spherulite morphology, whereas the PET/iPP microfibrillar blend had typical transcrystallites at 1 wt % PET concentration. The nonisothermal crystallization kinetics of three samples were investigated with differential scanning calorimetry (DSC). Applying the theories proposed by Jeziorny, Ozawa, and Liu to analyze the crystallization kinetics of neat PP and PET/PP common and microfibrillar blends, agreement was found between our experimental results and Liu's prediction. The increases of crystallization temperature and crystallization rate during the nonisothermal crystallization process indicated that PET in situ microfibers have significant nucleation ability for the crystallization of a PP matrix phase. The crystallization peaks in the DSC curves of the three materials examined widened and shifted to lower temperature when the cooling rate was increased. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 374–385, 2004