Parylene C at subambient temperatures

Dependence of Parylene C deposition rate on dimer sublimation temperature, inert gas pressure, substrate temperature, and mass of dimer has been investigated. It was found that Parylene C deposition proceeds best at ambient temperature and produces film of optimum performance. Opacity in the film results from its rough morphology and not from the incorporation of the dimer in the film as is normally thought. This was evidenced from scanning electron microscopy and from an estimation of the volatile contents of the Parylene C films. Deposition of Parylene C at liquid nitrogen temperature proceeds via trapping of active monomer species followed by spontaneous polymerization. A quantitative study of the monomer to polymer transition by ESR spectroscopy is presented.     

Immiscible surfactant droplets on thin liquid films: spreading dynamics, subphase expulsion and oscillatory instabilities

After deposition of immiscible, surface-active liquids on thin liquid films of higher surface tension, Marangoni stresses thin the liquid film around the surfactant droplet and induce a radially outward flow. We observed an oscillatory instability, caused by temporary trapping and subsequent release of subphase liquid from underneath the surfactant droplet. Height profiles of the thin liquid films were monitored using optical interferometry and fluorescence microscopy, both in the vicinity of the deposited surfactant droplet and at larger distances. Numerical calculations based on the lubrication approximation are compared to the experimental results. Good agreement between the experimental and calculated far-field dynamics and values of the spreading exponents was found.     

Influence of the Deposition Parameters on the Characteristics of Aerosol-Gel Deposited Thin Films

The aerosol-gel process is a thin film deposition process based on the sol-gel polymerisation of a liquid film deposited from an ultrasonically sprayed aerosol. This process offers an attractive alternative for the deposition of sol-gel thin films. The effects of the aerosol deposition route on the film characteristics have been investigated with regard to sol-gel chemistry. TEOS solutions have been studied by viscosimetry and FTIR spectroscopy using an ATR device. Silica xerogel coatings have been studied by transmission FTIR and optical microscopy. Film morphology and uniformity depend closely on the aerosol deposition conditions. The film growth is controlled by a droplet coalescence surface phenomenon.     

Functionalization of parylene during its chemical vapor deposition

Two possible mechanisms for the reaction of four halogenated (metha)acrylate‐based molecules with Parylene [poly (paraxylylene)] during its chemical vapor deposition were proposed. The chemical reactivity of acrylate double bond with the paraxylylene biradical was calculated for all four (metha)acrylate‐based molecules. These calculations allowed the evaluation of the energetically favorable mechanism and indeed a direct correlation was found between both predicted and experimental reactivities. Next, the reactivity of the (metha)acrylate‐modified Parylene films was evaluated through their reaction with different amines. The obtained amidated Parylene films were characterized with X‐ray photoelectron spectroscopy, Kaiser test for primary amines, and fluorescence microscopy. The strong reactivity of (metha)acrylate‐modified Parylene films toward nucleophilic substitution emphasizes a general method for the functionalization of self‐supported Parylene films grown on the reacting solutions using the novel solid on liquid deposition process. This paves the way to the development of multifunctional materials in a one‐step process resulting from the deposition Parylene over liquid patterns. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Gas flow-field induced director alignment in polymer dispersed liquid crystal microdroplets deposited on a glass substrate

Polymer dispersed liquid crystal thin films have been deposited on glass substrates by the processes of polymerization and solvent evaporation induced phase separation. The electron and the optical polarization microscopies of the films reveal that PDLC microdroplets formed during the process of phase separation near the top surface of the film remain exposed and respond to shear stress due to air or gas flow on the surface. Optical response of the film to an air flow-induced shear stress input on the free surface has been measured. Director orientation in the droplets changes with the applied shear stress leading to time varying transmitted light intensity. Director dynamics of the droplet for an applied step shear stress has been discussed from free energy considerations. Results on the measurement of light transmission as a function of the gas flow parameter unambiguously demonstrate the potential of these systems for use as boundary layer and gas flow sensors.     

Gas flow-field induced director alignment in polymer dispersed liquid crystal microdroplets deposited on a glass substrate

Abstract

Polymer dispersed liquid crystal thin films have been deposited on glass substrates by the processes of polymerization and solvent evaporation induced phase separation. The electron and the optical polarization microscopies of the films reveal that PDLC microdroplets formed during the process of phase separation near the top surface of the film remain exposed and respond to shear stress due to air or gas flow on the surface. Optical response of the film to an air flow-induced shear stress input on the free surface has been measured. Director orientation in the droplets changes with the applied shear stress leading to time varying transmitted light intensity. Director dynamics of the droplet for an applied step shear stress has been discussed from free energy considerations. Results on the measurement of light transmission as a function of the gas flow parameter unambiguously demonstrate the potential of these systems for use as boundary layer and gas flow sensors.     

Conductive thin film formation onto radiation grafted polymeric surfaces using electroless plating technique

Surface modification of polypropylene films (PP) was carried out via radiation induced graft copolymerization of 4‐vinyl pyridine (4VP) and acrylamide (AAm) to enhance the adhesion ability of the PP surface for electroless deposition of copper. Factors affecting the grafting process such as suitable solvent, comonomer composition and concentration and irradiation dose were optimized. The grafted films produced were characterized by studying their Fourier‐transform infrared (FTIR) spectra and thermal stability. The grafted films were copper‐plated by electroless deposition using Pd as the catalyst to initiate the redox reaction. The influence of catalytic activation method parameters on the plating rate were studied. Scanning electron microscopy revealed a dense and void‐free copper deposited film. The adhesion of the deposited copper film to the modified PP films was determined by measuring the tensile strength of the copper plated films. The electrical characteristics of the copper plated films in comparison with grafted films were studied. The results showed the high adhesion of the deposited copper film to the grafted PP film as well as the high electrical conductivity. Copyright © 2008 John Wiley & Sons, Ltd.     

Study of the first nucleation steps of thin films by XPS inelastic peak shape analysis

The initial steps in the formation of thin films have been investigated by analysis of the peak shape (both inelastic background and elastic contributions) of X‐ray photoelectron spectra. Surface coverage and averaged height of the deposited particles have been estimated for several overlayers (nanometre range) after successive deposition cycles. This study has permitted the assessment of the type of nucleation and growth mechanisms of the films. The experiments have been carried out in situ in the preparation chamber of an XPS spectrometer. To check the performance of the method, several materials (i.e. cerium oxide, vanadium oxide and cadmium sulfide) have been deposited on different substrates using a variety of preparation procedures (i.e. thermal evaporation, ion beam assisted deposition and plasma enhanced chemical vapour deposition). It is shown that the first deposited nuclei of the films are usually formed by three‐dimensional particles whose heights and degree of surface coverage depend on the chemical characteristics of the growing thin film and substrate materials, as well as the deposition procedure. It is concluded that XPS peak shape analysis can be satisfactorily used as a general method to characterize morphologically the first nanometric moieties that nucleate a thin film. Copyright © 2006 John Wiley & Sons, Ltd.     

Ion bombardment-induced mechanical stress in plasma-enhanced deposited silicon nitride and silicon oxynitride films

We have studied the influence of different deposition conditions on the mechanical stress of silicon nitride and silicon oxynitride layers formed by plasma-enhanced deposition onto silicon substrates. It appears that the mechanical stress of the as-deposited silicon (oxy)nitride layer is a combined effect of the extent of ion bombardment and the deposition temperature on the hydrogen desorption rate. Deposited films show a tensile stress character when the hydrogen desorption rate is thermally controlled, whereas in the case of an ion-bombardement-controlled hydrogen desorption rate the deposited films have a compressive stress. It is also shown that due to annealing at temperatures above the deposition temperature the films are densified as a result of hydrogen desorption and cross-linking.     

Polymerization of para-xylylene derivatives (parylene polymerization). I. Deposition kinetics for parylene N and parylene C

Kinetic aspects of parylene N [unsubstituted poly(para-xylylene)] and Parylene C [monochlorosubstituted poly(para-xylylene)] were studied. The conversion of starting material (dimer of either p-xylylene or chloro-para-xylylene) to polymer is quantitative (ca. 100%). Consequently, the total polymer formed in a closed system is directly proportional to the amount of dimer charged. However, the percentage of the total amount of polymer formed which deposits on substrate surfaces, placed in the deposition chamber, as well as the polymer film growth rate are dependent on operational factors such as the temperature of the substrate, sublimation of dimer temperature, flow pattern of the reactive species, etc. Parylene C, being a heavier and more polar molecule, has the tendency to deposit easily in the deposition chamber compared to the deposition of Parylene N. Parylene C also has a higher ceiling temperature for deposition than Parylene N. This situation has been investigated from the viewpoint of excess thermal energy which hinders polymer formation (deposition) due to the exceedingly high entropy change necessary for polymer deposition to occur. The addition of a cool (i.e., room temperature) inert gas was shown to increase the deposition of Parylene N on substrate surfaces placed in the deposition chamber. The deposition increase and acceleration of deposition (film growth) rate were found to be related to the size and molecular weight of the inert gas pressure maintained in the system. The accelerating effect is explained by the increase in third-body collisions to dissipate the excess thermal energy of the reactive species.     

In-plane orientation controlled by a rotating disc in Langmuir and Langmuir-Blodgett films of a merocyanine dye

When a Langmuir film consists of mesoscopic domains having an elongated shape, stretching of the film due to Langmuir-Blodgett (LB) deposition and shearing due to a rotating disc can induce in-plane orientations of these domains. When the former governs the phenomenon, the domains are aligned perpendicular to the substrate surface (just before the transfer). When the latter governs the phenomenon, the domains are aligned along the concentric flow lines. We have studied the more complicated intermediate case by using two different molecular systems. It has been demonstrated that in LB films fabricated under such conditions, the orientation of the domains depends on the position on the substrate and the deposition type. Furthermore, monolayers deposited during the upward and downward strokes of the substrate become non-equivalent.     

Detection of mechanical effects of adhesive thin films on substrate using the modulated-temperature dilatometry (MT DIL)

The work is aimed to develop the diagnostic method for testing the state of surface coated with the wear-resistant films. Thin wear-resistant ceramic films based on titanium such as TiN, TiCN, TiAlN are deposited on working surface of cutting tools or machine elements in order to improve their tribological properties. The operation life depends mainly on the residual stresses occurring in films and the kinetics of their relaxation as a function of temperature and time. The value of the stresses is influenced by the technological conditions of film deposition and the physical and chemical properties of the substrate and film. The paper has demonstrated the usability of the modulated-temperature dilatometry (MT DIL) for recording the changes in mechanical effects of the adhesive film on the substrate as a function of temperature and time. The substrates where in the shape of cylindrical rod, 30 mm length and 3 mm diameter and of the ribbon 30 mm in length, 2 mm in wide and 120 μm thick. The thickness of the coatings was from 2 to 3 μm. The films deposition were performed using the physical vapour deposition (PVD) technique.     

Thickness dependence of the structural,mechanical and electrical properties of Ni films deposited on polyimide by ion beam‐assisted deposition (IBAD)

Ni thin films with different thicknesses were deposited on pre‐treated polyimide substrates by ion beam‐assisted deposition. Dependence of structural, mechanical and electrical properties of the Ni films on their thickness was investigated. The results showed a clear correlation between film properties and film thickness. The inter‐diffusion at the interface regions of the films with different deposition time were demonstrated by transmission electron microscopy and X‐ray photoelectron spectroscopy. With increasing film thickness, surface roughness of the Ni films firstly decreased and then increased, while the grain size gradually increased. Residual stress of the Ni thin films decreased with increasing Ni film thickness up to 202 nm and then slightly increased as the film thickness further increased. Resistivity decreased, and temperature coefficient of resistivity (TCR) increased with increasing film thickness due to the enhancement of crystallization degree and the increase in grain size. The decrease in surface roughness and residual stress also contributed to the decrease of resistivity and the increase of TCR of the films. An optimal film thickness is suggested, which yielded a relatively high TCR value and low levels of both surface roughness and residual stress. Copyright © 2012 John Wiley & Sons, Ltd.     

Characterization of gas-expanded liquid-deposited gold nanoparticle films on substrates of varying surface energy

Dodecanethiol-stabilized gold nanoparticles (AuNPs) were deposited via a gas-expanded liquid (GXL) technique utilizing CO(2)-expanded hexane onto substrates of different surface energy. The different surface energies were achieved by coating silicon (100) substrates with various organic self-assembled monolayers (SAMs). Following the deposition of AuNP films, the films were characterized to determine the effect of substrate surface energy on nanoparticle film deposition and growth. Interestingly, the critical surface tension of a given substrate does not directly describe nanoparticle film morphology. However, the results in this study indicate a shift between layer-by-layer and island film growth based on the critical surface tension of the capping ligand. Additionally, the fraction of surface area covered by the AuNP film decreases as the oleophobic nature of the surfaces increases. On the basis of this information, the potential exists to engineer nanoparticle films with desired morphologies and characteristics.     

热解碳包覆的碳纳米管复合二氧化锰薄膜超级电容器

通过化学气相沉积(CVD)的方法,在碳纳米管(CNT)薄膜及其连接处沉积热解碳(PC)来限制CNTs之间的滑移。通过扫描电镜(SEM)观察发现,热解碳(PC)的沉积使得CNT表面更加平整,且表面的孔洞更加均匀。通过应力应变及亲疏水性测试发现,CNT/PC复合薄膜的拉伸强度增加了200%,水与薄膜的静态接触角由123°减小到78°。其后通过电化学沉积的方法,制备得到CNT/PC/MnO2薄膜电极材料,通过电化学测试得知,在1 mA/cm^2的电流下单电极的比电容为326 mF/cm^2,可以稳定循环10000圈,电容的保持率稳定在100%左右。     

Ruthenium aminophenanthroline metallopolymer films electropolymerized from an ionic liquid: deposition and electrochemical and photonic properties

The oxidative electropolymerization of [Ru(aphen)3](PF6)2 from an ionic liquid, 1-butyl-2,3-dimethylimidazolium bis[(trifluoromethyl)sulfonyl]imide (BDMITFSI), is reported; aphen is 5-amino-1,10-phenanthroline. The deposition rate in the ionic liquid is more than an order of magnitude faster than in conventional solvents such as anhydrous acetonitrile and aqueous sulfuric acid. The UV-vis absorbance, Raman, and emission spectra of the films grown in ionic liquid, acetonitrile, and sulfuric acid suggest that the polymer formed does not depend on the solvent. However, scanning electron microscopy shows that the film morphologies differ significantly; e.g., films deposited from BDMITFSI have high surface roughness, while films produced in acetonitrile and sulfuric acid are relatively smooth. The rate of homogeneous charge transport through films grown in ionic liquids is (6.4 +/- 1.2) x 10(-9) cm (2) s (-1), which is approximately 2 orders of magnitude faster than that found for films deposited from acetonitrile. Thin electropolymerized films generate electrochemiluminescence (ECL) in the presence of tripropylamine as a coreactant. Films produced from sulfuric acid are very thin compared to the ones produced in BDMITFSI; however, they produce an ECL signal of similar intensity. The ECL responses of films produced in anhydrous acetonitrile are significantly less intense. The ECL intensity within the films is approximately 5-fold higher than when they are dissolved and measured in solution.     

乙腈中电化学法制备类金刚石薄膜

利用液相电沉积的方法在1600V,60℃条件下,从乙腈中沉积出类金刚石薄膜,发现了电流密度随反应时间呈波动变化的规律,并利用原子力显微镜和透射电子显微镜对薄膜不同生长阶段的形貌进行了考察.     

Effect of deposition parameters on the wettability and microstructure of superhydrophobic films with hierarchical micro-nano structures

Superhydrophobic films with hierarchical micro-nano structures were deposited on glass substrates by solution immersion method from a solution containing cobalt chloride, urea and cetyl trimethyl ammonium bromide (CTAB). Subsequently the films were hydrophobized with a low surface energy material like octadecanoic acid under ambient conditions resulting in superhydrophobic surfaces with water contact angle (WCA) of about 168° and contact angle hysteresis of 1°. The effect of deposition parameters such as solution composition, temperature, deposition time and alkanoic acid treatment on surface morphology and wettability of the films was studied. Mechanism of formation of cobalt chloride carbonate hydroxide film is discussed. Addition of CTAB to the solution resulted in a change in the surface morphology of the deposited films with flower-like structures. The wettability of films obtained under different process conditions was correlated to surface roughness using Wenzel and Cassie models.     

Crystallization mechanisms in convective particle assembly

Colloidal particles are continuously assembled into crystalline particle coatings using convective fluid flows. Assembly takes place inside a meniscus on a wetting reservoir. The shape of the meniscus defines the profile of the convective flow and the motion of the particles. We use optical interference microscopy, particle image velocimetry, and particle tracking to analyze the particles' trajectory from the liquid reservoir to the film growth front and inside the deposited film as a function of temperature. Our results indicate a transition from assembly at a static film growth front at high deposition temperatures to assembly in a precursor film with high particle mobility at low deposition temperatures. A simple model that compares the convective drag on the particles to the thermal agitation explains this behavior. Convective assembly mechanisms exhibit a pronounced temperature dependency and require a temperature that provides sufficient evaporation. Capillary mechanisms are nearly temperature independent and govern assembly at lower temperatures. The model fits the experimental data with temperature and particle size as variable parameters and allows prediction of the transition temperatures. While the two mechanisms are markedly different, dried particle films from both assembly regimes exhibit hexagonal particle packings. We show that films assembled by convective mechanisms exhibit greater regularity than those assembled by capillary mechanisms.     

Tunable wetting mechanism of polypyrrole surfaces and low-voltage droplet manipulation via redox

This paper presents the experimental results and analyses on a controlled manipulation of liquid droplets upon local reduction and oxidation (redox) of a smart polymer-dodecylbenzenesulfonate doped polypyrrole (PPy(DBS)). The electrochemically tunable wetting property of PPy(DBS) permitted liquid droplet manipulation at very low voltages (-0.9 to 0.6 V). A dichloromethane (DCM) droplet was flattened upon PPy(DBS) reduction. It was found that the surface tension gradient across the droplet contact line induced Marangoni stress, which caused this deformation. Further observation of PPy(DBS)'s color change upon the redox process confirmed that the surface tension gradient was the driving force for the droplet shape change.