Microstructure of nanocrystalline nonstoichiometric vanadium carbide VC0.875

A nanocrystalline powder of nonstoichiometric vanadium carbide VC_0.875 has been prepared by the high-energy ball milling method. The crystal structure, microstructure, morphology, and size distribution of particles of the initial and milled powders have been investigated using X-ray diffraction, laser diffraction, and scanning electron microscopy. For vanadium carbide, the model calculation of the particle size of a VC_0.875 nanopowder as a function of the milling duration has been performed for the first time. A comparison of the experimental and theoretical results has demonstrated that a nanopowder with an average particle size of 40–80 nm can be obtained by a 10-h high-energy ball milling of the initial vanadium carbide powder with an average particle size of ～6 μm.     

Disintegration of a coarse-grained vanadium monoxide VO<Subscript><Emphasis Type="Italic">y</Emphasis></Subscript> powder

A coarse-grained powder of nonstoichiometric cubic vanadium monoxide VO _y is disintegrated in a Retch PM 200 planetary ball mill. Milling of the coarse-grained vanadium monoxide powder VO _y at a rate of rotation of 500 rpm for 2 h significantly broadens diffraction lines, and the crystal structure of vanadium monoxide VO_1.00 after milling remains the same. High-resolution scanning electron microscopy and X-ray diffraction studies of the microstructure of vanadium monoxide demonstrate that high-energy milling can produce vanadium monoxide powders with an average crystallite size of 23 ± 10 nm. The vanadium monoxide produced by milling has a crystallite size that is half the crystallite size in the titanium monoxide produced by severe plastic deformation.     

Structure and magnetic properties of nanocrystalline Fe75Si25 powders prepared by mechanical alloying

Nanocrystalline Fe₇₅Si₂₅ powders were prepared by mechanical alloying in a planetary ball mill. The evolution of the microstructure and magnetic properties during the milling process were studied by X-ray diffraction, scanning electron microscope and vibrating sample magnetometer measurements. The evolution of non-equilibrium solid solution Fe (Si) during milling was accompanied by refinement of crystallite size down to 10 nm and the introduction of high density of dislocations of the order of 10¹⁷ m⁻². During the milling process, Fe sites get substituted by Si. This structural change and the resulting disorder are reflected in the lattice parameters and average magnetic moment of the powders milled for various time periods. A progressive increase of coercivity was also observed with increasing milling time. The increase of coercivity could be attributed to the introduction of dislocations and reduction of powder particle size as a function of milling time.     

Synthesis of indium oxide nanoparticles by solid state chemical reaction

A three stage process consisting of mechanical milling, heat treatment, and washing has been investigated as a means of manufacturing nanoparticulate powders of In₂O₃. In the first stage of processing, mechanical milling was used to prepare a nanocrystalline mixture of In₂(SO₄)₃, Na₂CO₃, and NaCl. Subsequent heat treatment of the milled reactant resulted in the formation of nanocrystalline In₂O₃ particles embedded within a matrix of Na₂SO₄ and NaCl. In the final stage of processing, the In₂O₃ powder was recovered by washing with deionised water. The duration of milling was found to determine the degree of hard agglomeration in the final washed powder. It was also found that the average particle size of the powder could be controlled between 8 and 18 nm by simply varying the temperature of the post-milling heat treatment over the range of 400 to 550°C. These results demonstrate that solid state chemical reaction can be used as a technically simple method for manufacturing nanoparticulate In₂O₃ powders with a controlled particle size and low levels of hard agglomeration.     

Fully dense nano-composite energetic powders prepared by arrested reactive milling

Highly reactive metastable nano-scale composites of aluminum and metal oxides have been produced by arrested reactive milling (ARM), and their combustion performance has been preliminarily evaluated. Aluminum powder has been milled with powders of MoO₃ and Fe₂O₃. The prepared composites are powders with particle sizes in the 1–100 μm range. Each individual particle comprises a fully dense, nano-scale mixture of the chemical reagents. These composites belong to a novel class of energetic materials characterized by an intimate mixing of reactive components on nanometer to atomic scale. Reactive components can be metal/metal oxide pairs or combinations of other materials capable of highly exothermic reactions such as B–Ti or B–Zr. High-energy milling of these components leads to mechanical initiation of the reaction. Highly reactive composites are obtained by arresting this process immediately before the initiation would occur if milling were allowed to proceed. An experimental parametric study of reactive milling in the Al–MoO₃ and Al–Fe₂O₃ systems was conducted to establish at which milling times the reaction is spontaneously initiated under various conditions. Samples of nano-composite powders were synthesized by arresting the milling process, and characterized using electron microscopy, X-ray diffraction, and particle size analysis. Ignition temperatures of the materials were determined at heating rates in the range of 300–3000 K/s using an electrically heated filament. Activation energies of ignition were determined to be 152 ± 19 and 170 ± 25 kJ/mol for the Al-MoO₃ and Al-Fe₂O₃ nano-composites, respectively. The activation energy obtained for the Al-Fe₂O₃ nano-composite is consistent with a previously reported value for the Al-Fe₂O₃ thermite reaction. Combustion tests were conducted in a constant volume pressure vessel in argon for both Al-Fe₂O₃ and Al-MoO₃ and compared to respective blends of initial powders and to partially milled powders. The nano-composites showed higher respective reaction rates. Linear burning rates measured in an open channel of 2.5 × 2.5 mm cross-section were also higher for the ARM-prepared powders compared to partially milled materials.     

Effect of milling time on the properties of Pb(Mg1/3Nb2/3)O3 ceramics using the starting precursors PbO and MgNb2O6

Lead magnesium niobate, Pb(Mg_1/3Nb_2/3)O₃ (PMN) ceramics were prepared from the columbite method using calcined powders of various milling time (24–96 h). The effects on the grain size and dielectric properties of the ceramics were investigated. The results show that dielectric properties of ceramics are strongly influenced by the milling time of the starting precursors. Higher percentage of perovskite phase was found in the ceramics that was milled longer and thus the dielectric constant was found to increase when compared to the conventional 24 h milled results. Moreover, milling time also affected the particle size of the starting precursors and that of PMN powders. Therefore, milling time did not only affect the particle size of PMN powders but also the resultant grain size and the formation of perovskite phase, consequently affecting the dielectric constant of the ceramics.     

The gas-sensing potential of nanocrystalline SnO2 produced by a mechanochemical milling via centrifugal action

In this work, the synthesis of undoped nanocrystalline tin dioxide powders and the subsequent preparation of SnO₂ thick-films were studied. An initial mixture of SnCl₂ and Ca(OH)₂ was sealed in a vial for milling in an air atmosphere. Heat treatment of the milled powder resulted in the formation of tetragonal and orthorhombic SnO₂ phases, which was confirmed by X-ray diffraction (XRD) analysis. It was found that crystallite size could be controlled by varying the milling time, the rotation speed and the temperature used for the heat treatment. Crystallite sizes in the range 20 to 30 nm (determined by XRD measurements) were obtained. The total pore volume was 0.22 ml/g for a measured particle size of 37 m²/g. No contamination of the powder during milling was found. The response of the prepared thick-films to H₂S gas in the concentration range 0.5 to 10 ppm in air was investigated as a function of the preparation conditions. The advantage of mechanochemical synthesis of powder is its relative simplicity, low cost and possibility of obtaining isolated, unagglomerated nanosized grains. It is shown that chemical reactions, which usually occur in the vibratory mill to produce the SnO phase, can also be initiated during a short processing time in the centrifugal mill. Received: 25 July 2001 / Accepted: 4 September 2001 / Published online: 20 December 2001     

Evolution of structure, microstructure and hyperfine properties of nanocrystalline Fe50Co50 powders prepared by mechanical alloying

Nanostructured Fe₅₀Co₅₀ powders were prepared by mechanical alloying of Fe and Co elements in a vario-planetary high-energy ball mill. The structural properties, morphology changes and local iron environment variations were investigated as a function of milling time (in the 0-200 h range) by means of X-ray diffraction, scanning electron microscopy (SEM), energy dispersive X-ray analysis and ⁵⁷Fe Mössbauer spectroscopy. The complete formation of bcc Fe₅₀Co₅₀ solid solution is observed after 100 h milling. As the milling time increases from 0 to 200 h, the lattice parameter decreases from 0.28655 nm for pure Fe to 0.28523 nm, the grain size decreases from 150 to 14 nm, while the meal level of strain increases from 0.0069% to 1.36%. The powder particle morphology at different stages of formation was observed by SEM. The parameters derived from the Mössbauer spectra confirm the beginning of the formation of Fe₅₀Co₅₀ phase at 43 h of milling. After 200 h of milling the average hyperfine magnetic field of 35 T suggests that a disordered bcc Fe-Co solid solution is formed.     

Study of nanocrystalline and amorphous powders prepared by mechanical alloying

The process of mechanical alloying consists of intimate mixing and mechanical working of elemental powders in a high-energy ball mill. It has been well established that this process is able to produce nanocrystalline and amorphous material. In this study, the structural effects of mechanical alloying of pure Fe, Fe₅₀W₅₀ and Fe₅₀Mo₅₀ powders were investigated by X-ray diffraction and Mössbauer spectroscopy. For all cases, nanocrystalline and/or amorphous fractions were found after milling. The resulting particle size was determined by X-ray diffraction. Pure Fe does not amorphize even after prolonged milling times. For the nanocrystalline powder, significant changes in the linewidth and the hyperfine field are found. Powder mixtures of Fe₅₀Mo₅₀ and Fe₅₀W₅₀ are completely amorphous after milling times of 10 h, as seen by Mössbauer spectroscopy, but nanocrystalline fractions of the non-iron part are still found in X-ray diffraction. Also in the amorphous state, further changes in the hyperfine parameters are found with increasing milling time.     

Structural and magnetic properties of nanocrystalline bismuth manganite obtained by mechanochemical synthesis

We have studied the formation of BiMnO3 (BMO) nanocrystalline perovskite powder produced by high-energy milling of the constituent oxides. The crystal structure and the amount of crystalline and amorphous phases in the powder as a function of the milling time were determined with XRPD using Rietveld refinement. BMO perovskite formed directly from highly activated nano-sized constituent oxides after 240 min of milling and subsequently grew during prolonged milling. The morphology, structure, and chemical composition of the powder were investigated by SEM and TEM. A clear ferromagnetic transition was observed at T _C ~66 K for a sample milled for 240 min and increased with milling time. The magnetic hysteresis behavior is similar to that of a soft ferromagnet. The magnetic properties of the obtained BMO powders were found to change as a function of milling time in a manner consistent with variations in the nanocomposite microstructure.     

Localization of heat in the shock compressed matter and its application to materials processing

Abstract

Both the heterogeneous deformation and the localization of heat in the shock compressed materials are supported by in situ measurements and textural observations. Additional shock-induced radiation measurements on diamond powder aggregates confirm such a current aspect and the proposed model, namely the skin model, that allows us to estimate quantitatively both the amount of localized heat and the subsequent thermal diffusion process. The parameter, ratio of the skin thickness to the cube size or particle size, is a convenient, universal parameter to representthe shock state of powder and is independent of particle size but dependent on shock pressures. The skin temperatures are approximately constant and equal to the melting temperature. The shock processing, especially shock consolidation of powders, effectively utilizes these phenomena and can be designed based on the skin model.     

Effect of Addition of Process Control Agent (PCA) on the Nanocrystalline Behavior of Elemental Silver during High Energy Milling

Mechanical Alloying (MA) or High Energy Milling has been a subject of great interest for last few decades. However, in the majority of the cases the investigations are confined to areas like alloying in binary or multi-component systems from premixed powders. Very little work has been reported on high-energy milling of pure metals. There are some reports on mechanical alloying of pure metals that undergo polymorphic transformation on milling, but relatively few papers have been reported in the literature pertaining to attrition milling of pure metals, which do not fall under this category. One such attempt has been made in this investigation by subjecting a noble metal like silver with fcc crystal structure to attrition milling. The present work deals with the investigation of the effect of addition of a process control agent (PCA) on the nanocrystalline behavior of elemental silver powder subjected to high energy milling in an attritor. Elemental silver powder was subjected to attrition milling with and without addition of stearic acid as PCA. The powder samples drawn at periodic intervals during the course of milling were subjected to characterization using techniques like XRD, SEM and DSC. The variation in particle shape morphology, crystallite size and lattice strain as a function of PCA was studied.     

Structural and magnetic properties of Co50Ni50 powder mixtures

In the present work, morphological, structural, thermal and magnetic properties of nanocrystalline Co₅₀Ni₅₀ alloy prepared by high energy planetary ball milling have been studied by means of scanning electron microscopy, X-ray diffraction, and differential scanning calorimetry. The coercivity and the saturation magnetization of alloyed powders were measured at room temperature by a vibration sample magnetization. Morphological observations indicated a narrow distribution in the particle and homogeneous shape form with mean average particle size around 130 μm². The results show that an allotropic Co transformation hcp→fcc occurs within the three first hours of milling and contrary to what expected, the Rietveld refinement method reveals the formation of two fcc solid solutions (SS): fcc Co(Ni) and Ni(Co) beside a small amount of the undissolved Co hcp. Thermal measurement, as a function of milling time was carried out to confirm the existence of the hcp phase and to estimate its amount. Magnetic measurement indicated that the 48 h milled powders with a steady state particles size have the highest saturation (105.3 emu/g) and the lowest coercivity (34.5 Oe).     

High coercivity nanocrystalline YCo5 powders produced by mechanical milling

High coercivity nanostructured YCo₅ powders were successfully prepared by mechanical milling of as-cast alloys and subsequent vacuum annealing. Almost single phase YCo₅ alloys, obtained by arc melting, were processed by high energy mechanical milling using a SPEX 8000 mill. After 4 h of milling, powders become nearly amorphous. DSC scans revealed the existence of an irreversible broad exothermic transition with a maximum at 516 °C associated with the crystallization process. Annealing in high vacuum at 800 °C during 2.5 min led to the formation of YCo₅ nanoparticles with an average particle size of 12 nm. A high intrinsic coercivity of 7.23 kOe together with a σ_r/σ_s ratio of 0.75 were obtained.     

Mechanochemical Activation of Magnetite Nanoparticles

Using Mössbauer spectroscopy as a function of ball milling time, it was found that nanomagnetite behaves differently than magnetite during mechanochemical activation. The phase sequence is determined by the original particle size of the powder. Magnetite suffers a phase transformation to hematite, while nanomagnetite (d = 19nm) gives rise to superparamagnetism as effect of prolonged milling.     

Effects of powder flowability on the alignment degree and magnetic properties for NdFeB sintermagnets

The magnetic powders for sintered NdFeB magnets have been prepared by using the strip casting (SC), hydrogen decrepitation (HD) and jet milling (JM) techniques. The effects of powder flowability and addition of a lubricant on the alignment degree and the hard magnetic properties of sintered magnets have been studied. The results show that the main factor affecting powder flowability is the aggregation of magnetic particles for powders in a loose state, but it is the friction between the powder particles for powders that are in a compact state. The addition of a lubricant with suitable dose can slightly prevent the congregating of powders, obviously decrease the friction between the powder particles, improve the powder flowability, and increase the alignment degree, remanence and energy product density of sintered magnets. Mixing a suitable dose of lubricant and adopting rubber isostatic pressing (RIP) with a pulse magnetic field, we have succeeded in producing the sintered NdFeB magnet with high hard magnetic properties of B_r=14.57 KG, _jH_c=14.43 KOe, (BH)_max=51.3 MGOe.     

(Bi1-x Agx)2(Te1-ySey)3粉体的机械合金化制备及其放电等离子烧结体的热电输运特性

采用机械合金化制备了n型(Bi_1-xAg_x)₂(Te_1-ySe_y)₃合金粉体,对其进行XRD分析表明Bi,Te,Ag,Se单质粉末,经2h球磨后实现了合金化;SEM分析表明随着机械合金化时间延长粉体颗粒变得均匀、细小,颗粒尺寸在微米至亚微米数量级.采用放电等离子烧结制备了块体样品,研究了合金成分和球磨时间对热电性能的影响.结果表明材料的热电性能与掺杂元素有密切关系,Ag有利于提高功率因子和降低晶格热导率,球磨10h的(Bi_0.99Ag_0.01)₂(Te_0.96Se_0.04)₃合金粉末的烧结块体具有最大的功率因子和最低的晶格热导率,并在323K取得最高ZT值0.52. 关键词： 1-xAg_x)₂(Te_1-ySe_y)₃合金')" href="#">(Bi_1-xAg_x)₂(Te_1-ySe_y)₃合金 机械合金化 放电等离子烧结 热电性能     

Microstructure characterization of mechanosynthesized nanocrystalline NiFe2O4 by Rietveld's analysis

Nanocrystalline nickel ferrite (NiFe₂O₄) is synthesized at room temperature by high-energy ball milling the stoichiometric mixture of (1:1 mol%) of NiO and α-Fe₂O₃ powders. The structural and microstructural evolution of NiFe₂O₄ caused by milling is investigated by X-ray powder diffraction. The relative phase abundance, particle size, r.m.s. strain, lattice parameter changes of different phases have been estimated employing Rietveld structure refinement analysis of X-ray powder diffraction data. Particle size and content (wt%) of both NiO and α-Fe₂O₃ phases reduce rapidly with increasing milling time and a significant amount of nanocrystalline NiFe₂O₄ is formed within 1 h of ball milling. Particle sizes of all the phases reduce to ∼10 nm within 5 h of milling and remain almost unchanged with increasing milling time up to 20 h. Lattice parameter of cubic NiO decreases linearly with increasing milling time, following the Vegard's law of solid-solution alloy. A continuous decrease in lattice parameter of cubic NiFe₂O₄ phase clearly suggests that smaller Ni atoms have occupied some of the vacant oxygen sites of ferrite lattice. Cation distribution both in octahedral and tetrahedral sites changes continuously with milling time and the normal spinel lattice formed at early stage of milling, transforms to inverse spinel lattice in the course of milling. High-resolution transmission electron microscope (HRTEM) micrographs of 11 h milled sample corroborates the findings of X-ray profile analysis.     

Synthesis and mechanical properties of mechanically alloyed Al-Cu-Fe quasicrystalline composites

Al-Cu-Fe alloys were prepared by mechanical alloying starting from elemental powders in a high-energy planetary ball mill. Three different alloy compositions with the same c _Cu : c _Fe ratio of 2:1 but different aluminium contents, that is Al₅₅Cu₃₀Fe₁₅, Al₆₃Cu₂₅Fe₁₂ and Al₇₀Cu₂₀Fe₁₀, were investigated. A sequence of solid-state reactions resulting in quasicrystalline phase formation in Al₆₃Cu₂₅Fe₁₂ proceeds during milling and during annealing of the as-milled powder. These reactions were studied by X-ray diffraction, transmission electron microscopy and differential scanning calorimetry. In order to form an aluminium-matrix composite, Al₆₃Cu₂₅Fe₁₂ single-phase quasicrystalline powders were blended with different amounts of aluminium. In an intermediate milling step the powder blend was homogenized. The powders were consolidated by hot extrusion. The bulk samples revealed a homogeneous dispersion of the particles in the matrix but a rather heterogeneous size distribution. The mechanical properties at room temperature were tested by constant-rate compression tests. A rule-of-mixtures dependence of the ultimate strength and the yield strength on the volume fraction of the quasicrystalline particles was found.