Influence of milling time on the structural, microstructural and magnetic properties of mechanically alloyed Ni58Fe12Zr10Hf10B10 nanostructured/amorphous powders

This paper investigates structural, microstructural and magnetic properties of amorphous/nanocrystalline Ni₅₈Fe₁₂Zr₁₀Hf₁₀B₁₀ powders prepared by high energy milling. Ball milling of Ni, Fe, Zr, Hf and B leads to alloying of the element powders at 120 h. The results show that at 190 h the amorphous content is at the highest level and the grain size is about 2 nm. The magnetic measurements reveal that the coercivity and the saturation magnetization reach about 20 Oe and 30 emu/g at 190 h and become approximately 5 Oe and 40 emu/g after a suitable heat treatment, respectively.     

Preparation,microstructure, and magnetic properties of a nanocrystalline Nd12Fe82B6 alloy by HDDR combined with mechanical milling

Nanocrystalline Nd₁₂Fe₈₂B₆ (atomic ratio) alloy powders with Nd₂Fe₁₄B/α-Fe two-phase structure were prepared by HDDR combined with mechanical milling. The as-cast Nd₁₂Fe₈₂B₆ alloy was disproportionated via ball milling in hydrogen, and desorption–recombination was then performed. The phase and structural change due to both the milling in hydrogen and the subsequent desorption–recombination treatment was characterized by X-ray diffraction (XRD). The desorption–recombination behavior of the as-disproportionated alloy was investigated by differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The morphology and microstructure of the final alloy powders subject to desorption–recombination treatment were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. The results showed that, by milling in hydrogen for 20 h, the matrix Nd₂Fe₁₄B phase of the alloy was fully disproportionated into a nano-structured mixture of Nd₂H₅, Fe₂B, and α-Fe phases with average size of about 8 nm, and that a subsequent desorption–recombination treatment at 760 °C for 30 min led to the formation of Nd₂Fe₁₄B/α-Fe two-phase nanocomposite powders with average crystallite size of 30 nm. The remanence B_r, coercivity H_c, and maximum energy product (BH)_max of such nanocrystalline Nd₁₂Fe₈₂B₆ alloy powders achieved 0.73 T, 610 kA/m, and 110.8 kJ/m³, respectively.     

Dependence of magnetic properties and microstructure of mechanically alloyed Ni0.5Zn0.5Fe2O4 on soaking time

Possible soaking-time effects on the magnetic and microstructural properties of polycrystalline samples of Ni_0.5Zn_0.5Fe₂O₄ have been studied. Nanosize powder produced by mechanical alloying was sintered at 800 °C with various soaking times. All samples showed the signature peak of Ni_0.5Zn_0.5Fe₂O₄ even with one hour of soaking time. The size distributions show a slow growth of microstructural evolution related to density, porosity and also to the magnetic hysteresis loops. Within these distributions it is observed that the formation of multi-domains is not possible and probably there are the regions of superparamagnetic and single-domain grains. From the permeability studies, it is believed that the rise of the magnetic moment on the B sites give rise to the total saturation magnetization with increase of soaking time. The hysteresis loop of one-hour soaking time showed paramagnetic behavior dominating while longer soaking times showed ferromagnetic behavior starting to dominate. The coercivity was observed to increase with soaking time, signaling the increase of the anisotropy fields which was attributed to the shape anisotropy and also to the magnetocrystalline anisotropy. By correlating the morphology, phase analysis, permeability and hysteresis loops results, it is believed that there was an increase in number of crystalline-growth regions which together formed a total mass of mixed superparamagnetic and ferromagnetic grains with the latter starting to dominate the samples.     

Phase formation and change of magnetic properties in mechanical alloyed Ni0.5Co0.5Fe2O4 by annealing

The effects of milling time and annealing temperature on phase formation, microstructure and magnetic properties of nickel-cobalt ferrite synthesized from oxide precursors by mechanical alloying were studied. The study of milling time effects on phase formation of milled materials showed that if milling continues up to 55 h, single phase nano-sized nickel-cobalt ferrite is obtained. Also, magnetic properties of powders versus milling time and annealing at different temperatures extensively changed, so that annealing at 1200 °C increased the magnetization saturation of the as-milled powder from 15.1 to 53.6 emu/g. X-ray powder diffraction technique (XRD) with Cu-Ka radiation was employed for phase identification. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were also used to determine the morphology and size of the particles. The magnetic properties were measured by a vibration sample magnetometer (VSM).     

Microwave anneal effect on magnetic properties of Ni0.6Zn0.4Fe2O4 nano-particles prepared by conventional hydrothermal method

Ni_0.6Zn_0.4Fe₂O₄ ferrite nano-particles with a crystallite size of about 20 nm were prepared by the conventional hydrothermal method, followed by annealing in a microwave oven for 7.5-15 min. The microstructure and magnetic properties of the samples were characterized by scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy and vibrating sample magnetometry. The microwave annealing process has slight effect on the morphology and size of Ni_0.6Zn_0.4Fe₂O₄ ferrite nano-particles. However it reduces the lattice parameter and enhances the densification of the particles, and then greatly increases the saturation magnetization (50-56 emu/g) and coercive force of the samples as compared to the non-annealing condition. The microwave annealing process is an effective way to rapidly synthesize high performance ferrite nano-particle.     

Evolution of structure, microstructure and hyperfine properties of nanocrystalline Fe50Co50 powders prepared by mechanical alloying

Nanostructured Fe₅₀Co₅₀ powders were prepared by mechanical alloying of Fe and Co elements in a vario-planetary high-energy ball mill. The structural properties, morphology changes and local iron environment variations were investigated as a function of milling time (in the 0-200 h range) by means of X-ray diffraction, scanning electron microscopy (SEM), energy dispersive X-ray analysis and ⁵⁷Fe Mössbauer spectroscopy. The complete formation of bcc Fe₅₀Co₅₀ solid solution is observed after 100 h milling. As the milling time increases from 0 to 200 h, the lattice parameter decreases from 0.28655 nm for pure Fe to 0.28523 nm, the grain size decreases from 150 to 14 nm, while the meal level of strain increases from 0.0069% to 1.36%. The powder particle morphology at different stages of formation was observed by SEM. The parameters derived from the Mössbauer spectra confirm the beginning of the formation of Fe₅₀Co₅₀ phase at 43 h of milling. After 200 h of milling the average hyperfine magnetic field of 35 T suggests that a disordered bcc Fe-Co solid solution is formed.     

Crystallization behavior and microstructure of Fe75Co6Zr9B10 alloy

Fe₇₅Co₆Zr₉B₁₀ amorphous alloy prepared by melt-spinning was annealed at various temperatures. The crystallization behavior and microstructure were investigated by differential thermal analysis (DTA), X-ray diffraction (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). The three exothermal peaks in the DTA curve of Fe₇₅Co₆Zr₉B₁₀ amorphous alloy correspond to the formations of α-Fe and α-Mn type phases, the growth of BCC-Fe volume fraction at the expense of α-Mn and residual amorphous phase and the precipitations of Fe₃Zr, etc. intermetallic compounds, respectively. The second exothermic peak is not influenced by heating rate, but it shifts to a higher temperature region with increasing preannealing temperature of Fe₇₅Co₆Zr₉B₁₀ alloy. The α-Mn type phase is metastable and its lattice parameter determined by TEM is 0.8830 nm. AFM images show the development of surface morphology of alloy after annealing. The particle size increases with increasing annealing temperature.     

Improvement of the magnetic properties of Nd9.5Fe81Zr3B6.5 nanocomposite magnets by semi-melt spinning

Nd_9.5Fe₈₁Zr₃B_6.5 ribbons are prepared by single roller melt-spinning technique at 1150 °C which is in the solid and liquid coexistence zone. The phase evolution and magnetic properties were studied by X-ray diffraction, differential scanning calorimetry, transmission electron microscopy observations, and magnetization measurements. The experimental results show that in comparison to the ribbons quenching at higher temperature, the thickness of ribbons prepared at 1150 °C are insensitive to the wheel speed and an uniform nanoscale structure with fine grains can be obtained directly from the semi-melt and the exchange coupling interaction between the grains was enhanced for the nanocomposite permanent alloy which can contributed to excellent magnetic properties.     

Atomic structure and magnetic properties of Cu80Co20 nanocrystalline compound produced by mechanical alloying

Direct observation of the atomic structure of the mechanically alloyed Cu₈₀Co₂₀ compounds has been made using the field ion microscope (FIM). Phase composition, defect structure and morphology of material on the atomic scale have been determined. It has been established that the studied material is chemically inhomogeneous, presenting a mixture of two main phases: heterogeneous solid solution of cobalt in copper, and pure cobalt. Phase volume ratios, particle and cluster sizes have been estimated. An evaluation of Co content in Cu---Co solid solution has been made. The width of interfaces in this mechanically alloyed material was revealed to be at least twice the width of phase boundaries in metals and alloys. Superparamagnetism of the compound studied at elevated temperatures and saturation magnetization deficit at low temperatures are discussed on the basis of the above-mentioned structural data.     

Comparative study of structural and magnetic properties of nano-crystalline Li0.5Fe2.5O4 prepared by various methods

Lithium ferrite has been considered as one of the highly strategic magnetic material. Nano-crystalline Li_0.5Fe_2.5O₄ was prepared by four different techniques and characterized by X-ray diffraction, vibrating sample magnetometer (VSM), transmission electron microscope (TEM) and Fourier transform infrareds (FTIR). The effect of annealing temperature (700, 900 and 1050 °C) on microstructure has been correlated to the magnetic properties. From X-ray diffraction patterns, it is confirmed that the pure phase of lithium ferrite began to form at 900 °C annealing. The particle size of as-prepared lithium ferrite was observed around 40, 31, 22 and 93 nm prepared by flash combustion, sol-gel, citrate precursor and standard ceramic technique, respectively. Lithium ferrite prepared by citrate precursor method shows a maximum saturation magnetization 67.6 emu/g at 5 KOe.     

Magnetic properties in BaFe12O19 nanoparticles prepared under a magnetic field

It was observed that the nanocrystallites of BaFe₁₂O₁₉ formed at 140°C under a 0.25 T magnetic field exhibited a higher saturation magnetization (6.1 emu/g at room temperature) than that of the sample (1.1 emu/g) obtained under zero magnetic field. Both of the two approaches yielded plain-like particles with an average particle size of 12 nm. However, the Curie temperature (T_c), a direct measuring of the strength of superexchange interaction of Fe³⁺–O²⁻–Fe³⁺, increased from 410°C for the nanoparticles prepared without an external field applied to 452°C for the particles formed under a 0.25 T magnetic field, which indicates that external magnetic fields can improve the occupancy of magnetic ions and then increase the superexchange interaction. This was confirmed by electron paramagnetic resonance and Mössbauer spectrum analysis. The results present in this paper suggest that in addition to oxygen defects, surface non-magnetic layer and a fraction of finer particles in the superparamagnetic range, cation vacancies should be responsible for the decreasing of saturation magnetization in magnetic nanoparticles.     

Medium range ordering and some magnetic properties of amorphous Fe90Zr7B3 alloy

High-resolution electron microscopy (HREM) reveals in the as-quenched Fe₉₀Zr₇B₃ alloy the existence of medium range ordered (MRO) regions 1-2 nm in size. Transmission Mössbauer spectroscopy confirms that these regions are α-Fe MRO ones. Above the Curie point of the amorphous phase (T_C=(257±2)K) they behave like non-interacting superparamagnetic particles with the magnetization decreasing linearly with the temperature. For these particles the average magnetic moment of 390μ_B and the average size of 1.7 nm, in excellent agreement with HREM observations, were estimated. The maximum of the isothermal magnetic entropy change at the maximum magnetizing field induction of 2 T occurs at the Curie temperature of the amorphous phase and equals to 1.05 Jkg⁻¹ K⁻¹. The magnetic entropy changes exhibit the linear dependence on the maximum magnetizing field induction in the range 0.5-2 T below, near and above T_C. Such correlations are attributed to superparamagnetic behavior of α-Fe MRO regions.     

Milling time and BPR dependence on permeability and losses of Ni0.5Zn0.5Fe2O4 synthesized via mechanical alloying process

Ni_0.5Zn_0.5Fe₂O₄ has been synthesized using mechanical alloying method with two variables (milling time and ball-to-powder weight ratio (BPR)) were varied in order to study its effect on the magnetic properties of the material. The effects of these two variables were studied using XRD, SEM, TEM and later by impedance analyzer with the frequency range from 1 MHz to 1.8 GHz. The results obtained however show that there are no significant trends to relate the milling time and BPR with the permeability and losses of the material studied. After being sintered at 1150 °C, all the effects of alloying process seem to diminish.     

Static and dynamic magnetic characteristics of BaCo0.5Mn0.5Ti1.0Fe10O19

The effect of Mn²⁺Co²⁺Ti⁴⁺ substitution on microwave absorption has been studied for BaCo_0.5Mn_0.5Ti_1.0Fe₁₀O₁₉ ferrite-acrylic resin composites in frequency range from 12 to 20 GHz. X-ray diffraction (XRD), scanning electron microscope (SEM), vibrating sample magnetometer, AC susceptometer and vector network analyzer were used to analyze the structural, magnetic and microwave absorption properties. The results showed that the magnetoplumbite structures for all samples have been formed. Based on microwave measurement on reflectivity, BaCo_0.5Mn_0.5Ti_1.0Fe₁₀O₁₉ may be a good candidate for electromagnetic compatibility and other practical applications at high frequency.     

Origin of anisotropy for the HDDR Nd13.5Fe79.5B7 magnetic powders

For the HDDR Nd_13.5Fe_79.5B₇ magnetic powders, effects of disproportionation time and hydrogen pressure on the anisotropy were studied during the slow desorption stage. Studies showed that shorter disproportionation times caused the magnetic powders displaying higher anisotropy. With increasing disproportionation times, the degree of crystallographic alignment decreased. This in turn caused a drop in remanence and anisotropic character. Longer disporportionation times have also been correlated to a change in disproportionated microstructure from lamella to columnar. XRD (X-Ray Diffraction) studies showed that except NdH₂,α-Fe and Fe₂B, no other phases were included in the disproportionation mixture. This elucidated that the strong anisotropy is only related to a lamella disproportionation microstructure, which corresponds to a short disproportionation times. The lamella disproportionation microstructure may remain or inherit the alignment of original Nd₂Fe₁₄B grain, and may also be related to the alignment of the newly formed Nd₂Fe₁₄B grain. Thus, the anisotropic formation mechanism of ternary magnetic powders accords with “anisotropy-mediating phase” model. If the disproportionation mixture were carried out an optimum hydrogen pressure treatment during the HDDR process, the degree of crystallographic alignment can be further enhanced.     

Low-frequency alternative-current magnetic susceptibility of amorphous and nanocrystalline Co60Fe20B20 films

This investigation experimentally studies the low-frequency alternating-current magnetic susceptibility (χ_ac) of amorphous and nanocrystalline CoFeB films by measuring the magnetic field established by passing currents of various frequencies through such films of various thicknesses (t_f). A CoFeB film is sputtered onto a glass substrate with t_f from 100 Å to 500 Å under the following conditions: (a) As-deposited films were maintained at room temperature (RT) and (b) films were post-annealed at T_A=150 °C for 1 h. The samples thus obtained are analyzed in a magnetic field that was generated by an alternating current (AC) at various frequencies from 10 Hz to 25,000 Hz. The experimental results demonstrate that the χ_ac declines as the thickness of the as-deposited sample and the post-annealed sample (T_A=150 °C) increases because the lower coercivity (H_c) of thinner CoFeB films is similar to a soft magnetic characteristic and is associated with a higher χ_ac value. The best χ_ac value is obtained at a thickness of 100 Å under both conditions. The χ_ac value of the post-annealed sample exceeds that of the RT sample at thicknesses from 100 Å to 500 Å because the magneto crystalline anisotropy of the post-annealed sample yields the highest χ_ac value at the optimal resonance frequency (f_res), at which the spin sensitivity is maximal. The X-ray diffraction patterns (XRD) of as-deposited CoFeB films reveal their amorphous structure. The XRD results for the post-annealed films include a main peak at 2θ=44.7° from the body-centered cubic (BCC) nanocrystalline CoFe that indicated a (110) textured structure. Post-annealing treatment caused that the amorphous structure to become more crystalline by a thermally driven process, such that the χ_ac value of the post-annealed sample exceeded that of the RT sample. This experimental result demonstrates that the χ_ac value decreased as the thickness of the thin film increased. Finally, the CoFeB thin films had the best χ_ac at low frequency (<50 Hz) following post-annealing treatment. The results obtained under the two conditions indicate that the maximum χ_ac value and the optimal f_res of a 100 Å-thick CoFeB thin film were 1.6 and 30 Hz, respectively, following post-annealing at T_A=150 °C for 1 h, suggesting that a 100 Å-thick CoFeB thin film that has been post-annealed at T_A=150 °C can be utilized as a gage sensor and in transformer applications at low frequencies.     

Research on Zr50Al15−xNi10Cu25Yx amorphous alloys prepared by mechanical alloying with commercial pure element powders

Amorphous Zr₅₀Al_15−xNi₁₀Cu₂₅Y_x alloy powders were fabricated by mechanical alloying at low vacuum with commercial pure element powders. The effects on glass forming ability of Al partial substituted by Y in Zr₅₀Al₁₅Ni₁₀Cu₂₅ and thermal stability of Si₃N₄ powders addition were investigated. The as-milled powders were characterized by X-ray diffraction, scanning electron microscopy and differential scanning calorimeter. The results show that partial substitution of Al can improve the glass forming ability of Zr₅₀Al₁₅Ni₁₀Cu₂₅ alloy. Minor Si₃N₄ additions raise the crystallization activation energy of the amorphous phase and thus improve its thermal stability.     

Microstructures and properties of high Cr content coatings on inner surfaces of carbon steel tubular components prepared by a novel mechanical alloying method

In the present work, a novel mechanical alloying method was developed to prepare high Cr content coatings on the inner surface of carbon steel tubular components using a planetary ball mill. The microstructure and elemental and phase composition of mechanically alloyed coatings at different processing conditions were studied using SEM, XRD, and EDX. It showed that a proper increase in the applied milling time and the disc rotation speed favored the improvement in the thickness, surface smoothness, densification level, and microstructural homogeneity of the deposited coatings. With processing conditions optimized (rotation speed of 500 rpm and milling time of 10 h), a fully dense, 120 μm thick, high Cr content coating, consisting of metal Cr and Fe-20Cr solid solution alloy, was metallurgically bonded to the inner substrate. Comparative studies on the microhardness, corrosion resistance, and anti-oxidation capability of carbon steel substrates with and without coatings were performed. It was found that the maximum microhardness of the coating reached HV_0.1667, showing a threefold improvement upon the substrate. The coated surfaces exhibited favorable resistance against corrosion and thermal oxidation as compared with the bare substrate. Based on two important action mechanisms (i.e., friction effect and impact effect) associated with a planetary ball mill, a reasonable mechanism was presented for the formation of mechanically alloyed coatings on inner surfaces of tubular components.     

Magnetic, structural and micro-structural properties of mechanically alloyed nano-structured Fe48Co48V4 powder containing inter-metallic Co3V

The Fe₄₈Co₄₈V₄ alloy was synthesized in a planetary high-energy ball-mill under an argon atmosphere. The structure, microstructure and magnetic properties of the mechanically alloyed powders were investigated by X-ray diffraction, Scanning Electron Microscopy and a Vibration Sample Magnetometer, respectively. During the mechanical alloying of Fe₄₈Co₄₈V₄, inter-metallic Co₃V appears. The lattice parameter decreases up to 55 h of milling time with an oscillation and then increases from 55 to 125 h of milling time. The coercivity increases during the milling treatment from 49 to 58 Oe. The saturation magnetization has some fluctuations during the milling treatment and finally reaches ∼190 emu/g at 125 h.     

Structural and magnetic studies of Fe2O3/SiO2 granular nanocomposites

Fe₂O₃/SiO₂ nanocomposites were synthesized by mechanical alloying, using Fe and SiO₂ powders as precursors. After 340 h milling, the sample essentially consists of hematite and amorphous silica. TEM images show hematite particles embedded in and surrounded by an amorphous silica matrix. A broad size distribution—5–50 nm—of hematite particles is found, and other group of very small—2–3 nm—unidentified particles are observed. Room temperature Mössbauer spectra show a paramagnetic doublet, which may correspond to a non-crystalline phase in the sample (probably the small unidentified particles), and a sextet corresponding to hematite. Magnetic properties were investigated by measuring hysteresis curves at different temperatures (5–300 K) and by zero-field-cooled (ZFC) and field-cooled (FC) magnetization curves (10 mT). The hysteresis loops were well fitted by a ferromagnetic contribution. No evidence of Morin transition is found down to 5 K.