Polymerization of para-xylylene derivatives (parylene polymerization). IV. Effects of the sublimation rate of di-p-xylylene on the morphology and crystallinity of parylene N deposited at different temperatures

The effect of the sublimation rate of di-p-xylylene on the crystallinity and morphology of Parylene N deposited on stainless steel was studied as a function of substrate temperature. For a given rate of dimer sublimation, the deposition rate increases with decreasing substrate temperature. Increasing the sublimation rate of the dimer increases the deposition rate 10-fold, decreases the crystallinity, and shifts the appearance of the hexagonal β structure towards higher substrate temperature for samples synthesized from room temperature (RT) to ?60°C. Solution annealing resulting from solvent extraction, and isothermal annealing, increase the crystallinity of the polymers and result in structures containing both α and β polymorphs. The surface topology, as revealed by scanning electron microscopy (SEM), for polymers synthesized from RT to ?40°C shows a globular structure, whereas low temperature samples exhibit a rod-type morphology. For higher sublimation rates of the dimer, SEM micrographs show that oligomeric species start appearing on the polymer films after a period of 4–5 days. Solvent extraction removes the oligomeric crystals, and GPC analysis of the resulting extract indicates that most of the oligomers range in molecular weight from 100 to 900. The cross-sectional morphology for fractured low temperature samples, however, reveals different morphologies as polymerization proceeds. It is postulated that in the temperature range ?50 to ?78°C, both surface condensation and surface adsorption of monomer occurs, leading to different morphologies and lower crystallinity. The polymer synthesized at liquid nitrogen temperature shows the presence of voids along with different morphologies. X-ray diffractograms of polymers synthesized at liquid nitrogen reveal a considerable amount of amorphous phase in the films. Hence, it is inferred that, although the liquid nitrogen polymerization is a solid state polymerization of the crystalline monomer, it does not lead to 100% crystalline material, and the reasons for this are discussed.     

Polymerization of para-xylylene derivatives. VI. morphology of parylene N and parylene C films investigated by gas transport characteristics

Polychloro-p-xylylene (Parylene C) and poly-p-xylylene (Parylene N) films were synthesized in vacuum with and without the presence of 42 mtorr of argon at various deposition temperatures and three different dimer sublimation rates. Depending on the synthesis conditions, the morphology of the films can vary from a homogeneous (nonporous) structure to a heterogeneous (porous) structure. The transport coefficients of the gases He, O₂, N₂, and CO₂ through these films were measured at 25°C. The transport coefficients for both types of films vary with the deposition temperature and the dimer sublimation rate. The variation, however, cannot be solely explained by the change of crystallinity. Anomalous transport behavior is observed in the homogeneous, as-synthesized polymers of relatively high crystalline content (above 20–30%). In many cases the permeabilities and diffusivities increase despite an increase in crystallinity. The effects of crystallization induced by isothermal and solvent annealing on the transport coefficients of polymers of Parylene C are different from those of Parylene N synthesized with or without argon. The mean pore size and effective porosity of the porous films were calculated from gas permeation data. For Parylene C and Parylene N porous films synthesized without argon, increasing the dimer sublimation rate or decreasing the deposition temperature increases the mean pore size but decreases the effective porosity. For Parylene N porous films synthesized in the presence of argon, increasing the dimer sublimation rate or decreasing the deposition temperature results in a decrease in the mean pore size but an increase in the effective porosity. Overall, no appreciable change in transport coefficients is observed upon addition of an inert gas.     

Polymerization of para-xylylene derivatives (parylene polymerization). I. Deposition kinetics for parylene N and parylene C

Kinetic aspects of parylene N [unsubstituted poly(para-xylylene)] and Parylene C [monochlorosubstituted poly(para-xylylene)] were studied. The conversion of starting material (dimer of either p-xylylene or chloro-para-xylylene) to polymer is quantitative (ca. 100%). Consequently, the total polymer formed in a closed system is directly proportional to the amount of dimer charged. However, the percentage of the total amount of polymer formed which deposits on substrate surfaces, placed in the deposition chamber, as well as the polymer film growth rate are dependent on operational factors such as the temperature of the substrate, sublimation of dimer temperature, flow pattern of the reactive species, etc. Parylene C, being a heavier and more polar molecule, has the tendency to deposit easily in the deposition chamber compared to the deposition of Parylene N. Parylene C also has a higher ceiling temperature for deposition than Parylene N. This situation has been investigated from the viewpoint of excess thermal energy which hinders polymer formation (deposition) due to the exceedingly high entropy change necessary for polymer deposition to occur. The addition of a cool (i.e., room temperature) inert gas was shown to increase the deposition of Parylene N on substrate surfaces placed in the deposition chamber. The deposition increase and acceleration of deposition (film growth) rate were found to be related to the size and molecular weight of the inert gas pressure maintained in the system. The accelerating effect is explained by the increase in third-body collisions to dissipate the excess thermal energy of the reactive species.     

Polymerization of para-xylylene derivatives (parylene polymerization). III. Heat effects during deposition of parylene N at different temperatures

Thermal effects accompanying the vacuum deposition of poly-para-xylene (Parylene N) at different temperatures have been studied by following the changes in the temperature of the substrate. Similarly to the case of polychloro-para-xylylene (Parylene C), two distinct exothermic effects were observed; one discrete, resulting in sharp exothermic spikes and the other continuous, resulting in the shift of the baseline. The spike effect, attributed to the solid-state polymerization of para-xylylene, is observed at the low-temperature range, the upper limit of which moves higher for higher deposition rates. The shift of a baseline as a function of deposition temperature exhibits two maxima, one independent of deposition rate and the second moving toward higher temperatures (that is, toward the first maximum) for higher deposition rates. First maximum falls at about ? 72°C and is attributed to the melting point of para-xylylene crystals. X-ray diffraction studies of polymer samples have shown that the existence of the second maximum is always followed by the appearance of an additional crystalline phase in the respective range of deposition temperatures. When the deposition rate is high enough, the second maximum merges with the first one, or virtually disappears. Under such conditions the new crystalline phase is no more detectable. It is postulated that the evolution of the additional amount of heat resulting in the appearance of the second maximum is due to the cyclization reaction and the formation of cyclic oligomers. This reaction very likely requires a particular spatial arrangement of monomer molecules and, therefore, it is suggested to take place in certain domains of the crystalline lattice.     

Synthesis of 1,1,9,9-tetrafluoro[2.2]paracyclophane and its polymerization by vapor deposition method

1,1,9,9-Tetrafluoro[2.2]paracyclophane ( 1 ) was prepared successfully as white crystals in 72% yield via two-step reactions from 1,9-diketo[2.2]-paracyclophane. The polymerization of 1 by the vapor deposition method was carried out at pyrolysis temperature range of 400 to 800°C and deposition temperature range of ?20 to 20°C, and a tough, transparent poly(α,α-difluoro-p-xylylene) film was obtained in 72% yield at the pyrolysis temperature of 750°C and the deposition temperature of ?20°C. It was found that the pyrolysis of 1 gave a reactive α,α-difluoro-p-xylylene, which polymerized on the head-to-tail addition to give poly(α,α-difluoro-p-xylylene). Some properties such as solubility, thermal stability, glass transition temperature, and density for poly(α,α-difluoro-p-xylylene) were studied. © 1995 John Wiley & Sons, Inc.     

Parylene C at subambient temperatures

Dependence of Parylene C deposition rate on dimer sublimation temperature, inert gas pressure, substrate temperature, and mass of dimer has been investigated. It was found that Parylene C deposition proceeds best at ambient temperature and produces film of optimum performance. Opacity in the film results from its rough morphology and not from the incorporation of the dimer in the film as is normally thought. This was evidenced from scanning electron microscopy and from an estimation of the volatile contents of the Parylene C films. Deposition of Parylene C at liquid nitrogen temperature proceeds via trapping of active monomer species followed by spontaneous polymerization. A quantitative study of the monomer to polymer transition by ESR spectroscopy is presented.     

Crystallization during polymerization of poly-p-xylylene. II. Polymerization at low temperature

The polymerization of p-xylylene was followed with a newly designed differential thermal analysis system at temperatures between ?196°C and ?20°C. It was found that at the lower temperatures the monomer condenses first to the crystalline monomer before simultaneous polymerization and crystallization. At the higher temperatures, polymerization and crystallization are successive. The data are in agreement with the morphology and crystal structure data derived in Part I of this series of papers on crystallization during polymerization of poly-p-xylylene.     

Polymerization of para-xylylene derivatives (parylene polymerization). II. Heat effects during deposition of parylene C at different temperatures

Thermal effects accompanying vacuum deposition of poly(chloro-para-xylylene) in the temperature range between ?196 and 0°C have been studied using two separate methods. One is based on the recording of the rate of evaporation of liquid nitrogen and it is used for the deposition at ?196°C, and the second involves the recording of changes in the substrate temperature and is used for the deposition in the range of ?162 to 0°C. These methods enable us to observe two distinct effects: fast (discrete), resulting in the appearance of sharp, exothermic spikes; and slow (continuous), resulting in the shift of the baseline. The shift of the baseline exhibits a well-defined maximum at about ?65°C and this temperature is attributed to the melting point of the monomer. The fast process always occurs below this temperature and is explained as a solid state, chain addition polymerization. The quantification of the heat effect at ?196°C strongly suggests that the quinonoid form of the monomer participates in the propagation step of this chain reaction. The fast (solid state) and the continuous modes of polymerization may occur simultaneously in the range of about ?140 and ?65°C. The frequency of the initiation which is the formation of dimer radical seems to control the occurrence of these two modes of polymerization.     

Surface morphology of poly(cyano-p-xylylene) thin films

The surface morphology of poly(cyano-p-xylylene) thin films of different thicknesses (25–1500 nm or more than 5 μm) that were synthesized by vapor-deposition polymerization on the substrate surface in the temperature range from −22 to +35°C has been studied by atomic force microscopy. The surface topography is quantified through analysis of the height-height correlation function. The surface of all films is characterized by a similar granular morphology with a transverse size of granules of 50–500 nm. The surface morphology changes with the polymerization temperature (the substrate temperature) and the film thickness. The effect of film annealing on its surface morphology is considered. It has been established that annealing at 200°C leads to a change in the surface morphology of the films. Original Russian Text ? A.I. Buzin, D.S. Bartolome, K.A. Mailyan, A.V. Pebalk, S.N. Chvalun, 2006, published in Vysokomolekulyamye Soedineniya, Ser. A, 2006, Vol. 48, No. 9, pp. 1640–1646. This work was supported by the Russian Foundation for Basic Research (project nos. 03-03-32665 and 03-03-32634) and the Russian Science Support Foundation.     

Thermal oxidative stability of poly-p-xylylenes

The air oxidation of poly-p-xylylene films was studied at temperatures between 125 and 200°C. The oxidation kinetics were obtained from neutron activation (NA) oxygen analyses and infrared (IR) Spectroscopy. A correlation between the NA oxygen analyses and mechanical properties indicated that the amount of oxygen incorporated into these polymers before a significant degradation mechanical properties is about 1000 ppm for poly(dichloro-p-xylylene) and 5000 ppm for poly(monochloro-p-xylylene) or poly-p-xylylene. The activation energy for the oxidation of these polymers was about 30 kcal/mole. Long-term-use (100,000 hr) temperatures were also estimated for each of the poly-p-xylylenes studied. The 100,000-hr maximum continuous-use temperature is 112°C for poly(dichloro-p-xylylene), 72°C for poly(monochloro-p-xylylene), and 57°C for poly-p-xylylene.     

Crystallization during polymerization of poly-p-xylylene

Crystallization during polymerization of p-xylylene from the gas phase has been studied between 200 and ?196°C. From room temperature to ?17°C the polymer crystal morphology changes in that the crystallinity decreases. In this range the process is thought to be of the successive polymerization and crystallization type. The morphology is in agreement with this mechanism, of the folded-chain β-polymorph type with proper epitactic orientation of the chains with respect to the support surface. At ?78°C an intermediate, poorly crystallized polymer results. At 196°C the reaction is most likely of the simultaneous polymerization and crystallization type. The morphology is, in agreement with the changed mechanism, of a metastable, irregularly folded β-polymorph type with no orientation of the chains relative to the support surface. No significant changes in molecular weight were observed in the polymers produced between 26 and ?196°C.     

Structure and properties of p-phenylenevinylene-p-xylylene copolymers prepared by vapor-deposition polymerization

Films based on the p-phenylenevinylene-p-xylylene precursor are prepared via vapor-deposition polymerization during the pyrolysis of ??, ????-dichloro-p-xylene on a copper grid in vacuum at substrate temperatures ?196, 25, and 50°C. Subsequent annealing of the precursor at 250°C yields the final material: the copolymer of p-phenylenevinylene and p-xylylene. The structure, surface morphology, and optical properties of the copolymer are studied at different substrate temperatures and copper amounts in the pyrolysis zone. It is found that p-phenylenevinylene units mostly occur in trans configurations. The thermal treatment of the precursor is accompanied by an increase in the mean-square surface roughness and a decrease in roughness coefficient ?? from 0.84 ± 0.05 to 0.79 ± 0.05. As the content of copper in the pyrolysis zone increases, the concentration of p-xylylene fragments in the copolymer tends to increase; the band gap increases from ?2.5 to 3.1 eV. Depending on synthesis conditions, the copolymer is characterized by a shift of the fluorescence spectrum maximum that achieves 150 nm in the visible spectral region.     

A New,General Synthetic Method for the Preparation of Linear Poly-p-xylylenes

A new, general synthetic route to poly-p-xylylene and substituted poly-p-xylylenes is described. The key intermediate in the new process is di-p-xylylene [(2,2)p-cyclophane]. It has been found that di-p-xylylene is quantitatively cleaved by vacuum vapor-phase pyrolysis at 600°C. to two molecules of p-xylylene. p-Xylylene spontaneously polymerizes on condensation to form high molecular weight, linear poly-p-xylylene. The conversion of di-p-xylylene to poly-p-xylylene is quantitative. The process is adaptable to the preparation of a wide variety of substituted poly-p-xylylenes by pyrolysis of ring-substituted di-p-xylylenes and polymerization of the resultant substituted p-xylylenes. Many of these polymers are not attainable by any other route. All are linear and free of crosslinking. Evidence supporting the proposed mechanism of pyrolytic cleavage of every molecule of di-p-xylylene to two molecules of p-xylylene is presented. Tough, transparent polymeric films are obtained from the process when the polymerization of the p-xylylenes is conducted on glass or metal surfaces. Outstanding combinations of physical, electrical, and chemical properties are displayed by poly-p-xylylene, polychloro-p-xylylene, and other substituted polymers. A comparison of the relative merits of the original Szwarc route and the new di-p-xylylene route to poly-p-xylylenes is presented.     

Structure and optical characteristics of poly(p-phenylenevinylene) prepared by vapor deposition polymerization

Films based on poly(p-phenylenevinylene) are prepared by pyrolitic polymerization of α,α′-dichloro-p-xylene. During monomer precipitation, the temperature on a substrate is 25, 50, or ?196°C. Subsequent annealing of the precursor at 250°C yields the final product: the copolymer of p-phenylenevinylene and p-xylylene with an approximate composition of 4: 1. The surface morphology, structure, and optical characteristics of the polymer are studied. The mean-square surface roughness of the precursor is 5 nm. Thermal treatment increase the samples’ roughness up to 10 nm. When the precursor is transformed into poly(p-phenylenevinylene), the roughness coefficient decreases from 0.85 ± 0.05 to 0.74 ± 0.05 owing to the formation of a rougher surface. Characterization of the optical characteristics of the synthesized poly(p-phenylenevinylene) shows that the maximum effective conjugation chain length achieves 12 units in the copolymer prepared when the temperature on the substrate is ?196°C. As the temperature on the substrate increases, the conjugation length decreases to 8 units upon precipitation. Luminescence analysis reveals the effective excitation-energy transfer from short chain fragments of poly(p-phenylenevinylene) to long chain fragments. Electron parameters of the material are estimated: i.e., the band gap, the Huang-Rhys factor, the Stokes shift, and the oscillation energy of molecules.     

Crystal structure of poly-p-xylylene. I. The α form

The molecular conformation and the crystal structure of α-form poly-p-xylylene has been determined by x-ray diffraction. The polymer has a monoclinic unit cell with a = 5.92, b = 10.64, c (fiber axis) = 6.55 Å, and β = 134.7°. Two chains pass through the unit cell, and the space groups is C2/m. The packing fraction is 0.705. One monomer unit makes up the fiber identity period and the internal rotation angles are 0° and 90° for the ? CH₂? CH₂? and ? CH₂? ?? bonds, respectively. All benzene rings are in parallel orientation, perpendicular to the ac plane.     

Initial stages of growth of poly(p-xylylene) coatings: AFM study

The morphology of poly(p-xylylene) ultrathin films prepared by vapor deposition polymerization on the surface of single-crystal silicon (100) and on the cleaved surface of mica at a substrate temperature of 20°C has been studied by atomic force microscopy. At the initial stage, the growth of the poly(p-xylylene) coating follows the island mechanism. Within the framework of pyramidal model of island growth, the mean diffusion length for monomer p-xylylene is calculated: For the single-crystal silicon, this parameter is 15 ± 3 nm; for the cleaved surface of mica, 9 ± 2 nm. The nature of the substrate and defects on its surface show a peculiar effect on the structure of the poly(p-xylylene) coating. Thus, at a low monomer flow, nucleation of polymer islands on the surface of silicon is predominantly homogeneous, whereas on the cleaved surface of mica, it is heterogeneous. A change in the monomer flow significantly affects the rate of nucleation of polymer islands.     

A new synthetic route to polycarbonate

A detailed study has been carried out on the new synthetic reaction of poly(p-xylylene carbonate) from potassium carbonate and p-xylylene dibromide by using a variety of crown ethers as a catalyst, which was recently found by the present authors. Crown ethers having 18-member ring showed the best catalytic property of the various crown ethers, and the reaction was conducted in various solvents at 50–160°C by using 18-crown-6-ether. Both the polymer yield and the molecular weight of the polymer increased in proportion to the amount of potassium carbonate, and they increased rapidly and reached constant values with increasing the concentration of 18-crown-6-ether. They also depended significantly upon the reaction temperature as well as the solvent used. A maximum yield with the highest molecular weight was obtained from the reaction at 100–120°C in diglyme solvent. The spectroscopic analysis of the polymer indicated that all the end groups of the resulting polymer had the structure of benzyl bromide. From these results, a plausible mechanism was proposed for the reaction. Similar reactions were also conducted by using several aliphatic dibromides, Br? (CH₂)_x? Br, in place of p-xylylene dibromide. The products were strongly dependent of the value of x: polycarbonate was obtained from dibromides with ≧4, and cyclic carbonates from dibromides with ≦3.     

Dimerization of methylstyrenes by acetyl perchlorate and trifluoromethanesulfonic acid

Ring-substituted methylstyrenes (p-, m-, and o-methylstyrenes) in conjunction with acetyl perchlorate (AcClO₄) or trifluoromethanesulfonic acid as catalysts gave their linear unsaturated dimer in high yield in benzene at temperatures from 50 to 70°C. In particular, the yield of o-methylstyrene dimer was as high as 90% in the AcClO₄ catalysis at 50°C. The dimer yield depended on solvent and catalyst. The terminal structures of the dimers and higher oligomers were analyzed by NMR spectroscopy. Oligomers with a cyclic terminal structure increased in the products at higher temperature. The dimer yield was improved by codimerizing p-methylstyrene with less reactive m-methylstyrene or styrene with AcClO₄ catalyst. The dimers obtained partly consisted of linear unsaturated codimers.     

Polymer containing fluorinated ketone groups. I. DSC and NMR studies of poly(p-vinyltrifluoroacetophenone) and polymers of similar structure

The unexpected crystallinity of free radically polymerized poly(p-vinyltrifluoroacetophenone) (PVTFA) due to lateral order was previously found in this laboratory. To further the understanding of the relationship between chemical structure and crystalline order in polymers of the PVTFA type, polymers of similar structure were synthesized and characterized by differential scanning calorimetry (DSC). These polymers were poly(p-vinyldifluoroacetophenone) (PVDFA), poly(p-vinylphenylheptafluoropropyl ketone) (PVHFK), poly(p-vinylacetophenone) (PVA), and poly(p-vinylphenyltrifluoromethyl carbinol) (PVPTC). Only PVTFA had a crystalline melting temperature (188°C); 220-MHz nuclear magnetic resonance (NMR) measurements on the microstructure of PVTFA and PVDFA revealed broad peaks for the chain protons. The PVTFA was therefore assumed to be predominantly atactic. The results suggested that the unusual crystallinity of PVTFA was related to the unique size and interaction of the trifluoroacetyl moiety on the polymeric side chain.     

Chemical vapour deposition polymerization of substituted [2.2]paracyclophanes

Chemical vapour deposition polymerisation of substituted [2.2]paracyclophanes is applied to the functionalised coating of stainless steel surfaces. Poly[o-trifluoroacetyl-p-xylylene-co-p-xylylene] ( 2a ), poly[o-hydroxymethyl-p-xylylene-co-p-xylylene] ( 2b ), poly[o-amino-p-xylylene-co-p-xylylene] ( 2c ) and poly(p-xylylene-2,3-dicarboxylic anhydride) ( 2d ) were deposited as thin layers.