Comparison of scale factor estimators for ultrasonic temperature monitoring: Application to structural health monitoring

In Structural Health Monitoring (SHM) of materials, estimating the effects of environmental and operational conditions such as temperature is important. Indeed, temperature changes induce modifications of the mechanical properties of the material and therefore cause a dilation of the acoustic signals characterized by a scale factor. This paper described four scale factor estimators able to monitor changes in temperature: The short-time cross-correlation (STXC) method, the stretching method (STRE), the Minimum Variance Based Estimator method (MVBE) and the Scale Transform Based Estimator method (STBE). The first two methods have already been assessed in the literature while the latter two have been specifically developed for this study. First, closed-form for the Cramer-Rao bound on the estimates of the scale factor, from a simplified deterministic signal, are derived and simplified expressions are given. Then, a statistical evaluation of the quality of estimates is conducted through Monte-Carlo simulations using synthetic signals, based on a model taking into account the influence of temperature. A raw estimate of the computational complexity of signal processing methods also completes this evaluation phase. Finally, the experimental validation of estimation methods is conducted on an aluminum plate subjected to temperatures variations in a controlled thermal environment. The temperature estimates are then faced with an analytical model describing the material behavior.     

High-frequency guided ultrasonic waves for hidden defect detection in multi-layered aircraft structures

Aerospace structures often contain multi-layered metallic components where hidden defects such as fatigue cracks and localized disbonds can develop, necessitating non-destructive testing. Employing standard wedge transducers, high frequency guided ultrasonic waves that penetrate through the complete thickness were generated in a model structure consisting of two adhesively bonded aluminium plates. Interference occurs between the wave modes during propagation along the structure, resulting in a frequency dependent variation of the energy through the thickness with distance. The wave propagation along the specimen was measured experimentally using a laser interferometer. Good agreement with theoretical predictions and two-dimensional finite element simulations was found. Significant propagation distance with a strong, non-dispersive main wave pulse was achieved. The interaction of the high frequency guided ultrasonic waves with small notches in the aluminium layer facing the sealant and on the bottom surface of the multilayer structure was investigated. Standard pulse-echo measurements were conducted to verify the detection sensitivity and the influence of the stand-off distance predicted from the finite element simulations. The results demonstrated the potential of high frequency guided waves for hidden defect detection at critical and difficult to access locations in aerospace structures from a stand-off distance.     

Time reversal technique for health monitoring of metallic structure using Lamb waves

Time reversal active sensing using Lamb waves is investigated for health monitoring of a metallic structure. Experiments were conducted on an aluminum plate to study the time reversal behavior of A₀ and S₀ Lamb wave modes under narrow band and broad band pulse excitation. Damage in the form of a notch was introduced in the plate to study the changes in the characteristics of the time reversed Lamb wave modes experimentally. Time–frequency analysis of the time reversed signal was carried out to extract the damage information. A measure of damage based on wavelet transform was derived to quantify the hidden damage information in the time reversed signal. It has been shown that time reversal can be used to achieve temporal recompression of Lamb waves under broadband signal excitation. Further, the broad band excitation can also improve the resolution of the technique in detecting closely located defects. This is demonstrated by picking up the reflection of waves from the edge of the plate, from a defect close to the edge of the plate and from defects located near to each other. This study shows the effectiveness of Lamb wave time reversal for temporal recompression of dispersive Lamb waves for damage detection in health monitoring applications.     

A time reversal damage imaging method for structure health monitoring using Lamb waves

This paper investigates the Lamb wave imaging method combining time reversal for health monitoring of a metal-lic plate structure.The temporal focusing effect of the time reversal Lamb waves is investigated theoretically.It demonstrates that the focusing effect is related to the frequency dependency of the time reversal operation.Numerical simulations are conducted to study the time reversal behaviour of Lamb wave modes under broadband and narrowband excitations.The results show that the reconstructed time reversed wave exhibits close similarity to the reversed nar-rowband tone burst signal validating the theoretical model.To enhance the similarity,the cycle number of the excited signal should be increased.Experiments combining finite element model are then conducted to study the imaging method in the presence of damage like hole in the plate structure.In this work,the time reversal technique is used for the recompression of Lamb wave signals.Damage imaging results with time reversal using broadband and narrowband excitations are compared to those without time reversal.It suggests that the narrowband excitation combined time reversal can locate and determine the size of structural damage more precisely,but the cycle number of the excited signal should be chosen reasonably.     

Active fiber composites for the generation of Lamb waves

Active fiber composites (AFC) are thin and conformable transducer elements with orthotropic material properties, since they are made of one layer of piezoelectric ceramic fibers. They are suitable for applications in structural health monitoring systems (SHM) with acoustic non-destructive testing methods (NDT). In the presented work the transfer behavior of an AFC as an emitter of transient elastic waves in plate-like structures is investigated. The wave field emitted by an AFC surface bonded on an isotropic plate was simulated with the finite-difference method. The model includes the piezoelectric element and the plate and allows the simulation of the elastic wave propagation. For comparison with the model experiments using a laser interferometer for non-contact measurements of particle velocities at different points around the AFC on the surface of the plate were performed. Transfer functions defined as the ratio of the electric voltage excitation signal and the resulting surface velocity at a specific point are separately determined for the two fundamental Lamb wave modes. In order to take the orthotropic behavior of the AFC into account the transfer functions are determined for several points around the AFC. Results show that the AFC is capable to excite the fundamental symmetric and antisymmetric Lamb wave mode. The antisymmetric mode is mainly radiated in the direction of the piezoelectric fibers, while the symmetric mode is spread over a larger angle. The amplitudes of the emitted waves depend on the frequency of the excitation as well as on the geometric dimensions of the transducer.     

An amplitude correlation and differencing method for the monitoring of flaws in repeat ultrasonic inspections

A new amplitude correlation and differencing (ACD) method for the detection of flaw changes using digital pulse-echo ultrasonic data is proposed. The ACD method is based on signal processing techniques applied to digitized pulse amplitudes from scans of the same transducer recorded during two separate ultrasonic inspections. Changes in flaws with a wide variety of sizes and other characteristics can be detected, provided the change is in a direction perpendicular to the centre line of the ultrasonic beam.Practical experience of this method was gained by analysis of ultrasonic data from two inspections of a weld, separated by a year. The effectiveness of the ACD method for flaw monitoring is compared with that of the 6 dB drop sizing method, before and after resolution improvement by the synthetic aperture focusing technique (SAFT).     

A practical technique for quantifying the performance of acoustic emission systems on plate-like structures

A model for quantifying the performance of acoustic emission (AE) systems on plate-like structures is presented. Employing a linear transfer function approach the model is applicable to both isotropic and anisotropic materials.The model requires several inputs including source waveforms, phase velocity and attenuation. It is recognised that these variables may not be readily available, thus efficient measurement techniques are presented for obtaining phase velocity and attenuation in a form that can be exploited directly in the model. Inspired by previously documented methods, the application of these techniques is examined and some important implications for propagation characterisation in plates are discussed. Example measurements are made on isotropic and anisotropic plates and, where possible, comparisons with numerical solutions are made.By inputting experimentally obtained data into the model, quantitative system metrics are examined for different threshold values and sensor locations. By producing plots describing areas of hit success and source location error, the ability to measure the performance of different AE system configurations is demonstrated. This quantitative approach will help to place AE testing on a more solid foundation, underpinning its use in industrial AE applications.     

Nonlinear inversion of ultrasonic guided waves for in vivo evaluation of cortical bone properties

Ultrasonic guided waves (UGWs), which propagate throughout the entire thickness of cortical bone, are attractive for the early diagnosis of osteoporosis. However, this is challenging due to the impact of soft tissue and the inherent difficulties related to multiparametric inversion of cortical bone quality factors, such as cortical thickness and bulk wave velocity. Therefore, in this research, a UGW-based multi-parameter inversion algorithm is developed to predict strength-related factors. In simulation, a free plate (cortical bone) and a bilayer plate (soft tissue and cortical bone) are used to validate the proposed method. The inversed cortical thickness (CTh), longitudinal velocity (V_L) and transverse velocity (V_T) are in accordance with the true values. Then four bovine cortical bone plates were used in in vitro experiments. Compared with the reference values, the relative errors for cortical thickness were 3.96%, 0.83%, 2.87%, and 4.25%, respectively. In the in vivo measurements, UGWs are collected from the tibias of 10 volunteers. The theoretical dispersion curves depicted by the estimated parameters (V_T, V_L, CTh) match well with the extracted experimental ones. In comparison with dual-energy x-ray absorptiometry, our results show that the estimated transverse velocity and cortical thickness are highly sensitive to osteoporosis. Therefore, these two parameters (CTh and V_T) of long bones have potential to be used for diagnosis of bone status in clinical applications.     

Guided ultrasonic waves for non-destructive monitoring of the stress levels in prestressed steel strands

The safety of prestressed civil structures such as bridges, dams, nuclear power plants, etc. directly involves the security of both environment and users. Health monitoring of the tensioning components, such as strands, tendons, bars, anchorage bolts, etc. is an important research topic and a challenging task bringing together the non-destructive evaluation (NDE) and civil engineering communities. This paper deals with a guided ultrasonic wave procedure for monitoring the stress levels in seven-wire steel strands (15.7 mm in diameter). The mechanical and geometrical characteristics of the prestressed strands were taken into account for optimizing the measurement configuration and then the choice of the guided ultrasonic mode at a suitable frequency. Simplified acoustoelastic formulations were derived from the acoustoelasticity theory according to either calibration test or in situ measurement. The results from acoustoelastic measurements on the seven-wire steel strands are presented and discussed in the case of calibration tests and industrially prestressed strands. They show the potential and the suitability of the proposed guided wave method for evaluating the stress levels in the tested seven-wire steel strands.     

基于弹性模量检测骨疲劳的超声导波方法研究

研究早期诊断骨疲劳的方法是当前骨质评价方面的研究热点之一. 本文对不同弹性模量下长骨中超声导波的传播特性进行了理论分析和仿真研究.首先, 通过数值计算得到导波在管状长骨中的理论解析解.然后对管状长骨进行了时域有限差分(FDTD) 仿真, 并验证了它与理论解析解的一致性, 同时得到长骨中不同模式导波群速度、 中心频率和衰减与弹性模量的关系.研究结果表明各个导波模式的群速度和中心频率均随弹性模量的增加而增加, 而衰减随弹性模量的增加而减小.说明超声导波的传播特性参量可以反映长骨弹性模量的变化, 从而为长骨的早期疲劳诊断提供理论依据.     

A laser beam deflection technique for the quantitative detection of ultrasonic Lamb waves

Ultrasonic Lamb waves have been measured with a quantitative optical beam deflection (OBD) technique. Calibration of the technique is derived for two cases of laser probe beam cross-section, one with a uniform beam and the other with a Gaussian beam intensity distribution. Expressions for angular beam deflection angle are derived for both cases in terms of the total light intensity falling on the photodetector, assumed to have a square-law voltage response. Using a Gaussian beam intensity distribution from a HeNe laser, the OBD measurements were compared with those from a Michelson interferometer to show that measurements were self-consistent.     

Classification of flaw severity using pattern recognition for guided wave-based structural health monitoring

In this paper, the authors present a formal classification routine to characterize flaw severity in an aircraft-grade aluminum plate using Lamb waves. A rounded rectangle flat-bottom hole is incrementally introduced into the plate, and at each depth multi-mode Lamb wave signals are collected to study the changes in received signal due to mode conversion and scattering from the flaw. Lamb wave tomography reconstructions are used to locate and size the flaw at each depth, however information about the severity of the flaw is obscured when the flaw becomes severe enough that scattering effects dominate. The dynamic wavelet fingerprint is then used to extract features from the raw Lamb wave signals, and supervised pattern classification techniques are used to identify flaw severity with up to 80.7% accuracy for a training set and up to 51.7% accuracy on a series of validation data sets extracted from independent plate samples.     

SH ultrasonic guided waves for the evaluation of interfacial adhesion

Shear-Horizontally (SH) polarized, ultrasonic, guided wave modes are considered in order to infer changes in the adhesive properties at several interfaces located within an adhesive bond joining two metallic plates. Specific aluminium lap-joint samples were produced, with different adhesive properties at up to four interfaces when a glass–epoxy film is inserted into the adhesive bond. EMAT transducers were used to generate and detect the fundamental SH₀ mode. This is launched from one plate and detected at the other plate, past the lap joint. Signals are picked up for different propagation paths along each sample, in order to check measurement reproducibility as well as the uniformity of the adhesively bonded zones. Signals measured for four samples are then compared, showing very good sensitivity of the SH₀ mode to changes in the interfacial adhesive properties. In addition, a Finite Element-based model is used to simulate the experimental measurements. The model includes adhesive viscoelasticity, as well as spatial distributions of shear springs (with shear stiffness K_T) at both metal–adhesive interfaces, and also at the adhesive–film interfaces when these are present. This model is solved in the frequency domain, but temporal excitation and inverse FFT procedure are implemented in order to simulate the measured time traces. Values of the interfacial adhesive parameters, K_T, are determined by an optimization process so that best fit is obtained between both sets of measured and numerically predicted waveforms. Such agreement was also possible by adjusting the shear modulus of the adhesive component. This work suggests a promising use of SH-like guided modes for quantifying shear properties at adhesive interfaces, and shows that such waves can be used for inferring adhesive and cohesive properties of bonds separately. Finally, the paper considers improvements that could be made to the process, and its potential for testing the interfacial adhesion of adhesively bonded composite components.     

The attenuation of Lamb waves in the presence of a fluid

When a plate bearing a Lamb wave is in contact with a fluid the wave is attenuated. This report presents a relatively simple model for calculating attention. The validity of the approach is established by comparison of calculated results and measurements.     

A physics-based temperature model for ultrasonic vibration-assisted pelleting of cellulosic biomass

Temperature in ultrasonic vibration-assisted (UV-A) pelleting of cellulosic biomass has a significant impact on pellet quality. However, there are no reports on temperature models for UV-A pelleting of cellulosic biomass. The development of a physics-based temperature model can help to explain experimentally determined relations between UV-A pelleting process variables and temperature, and provide guidelines to optimize these process variables in order to produce pellets of good quality. This paper presents such a model for UV-A pelleting of cellulosic biomass. Development of the model is described first. Then temperature distribution is investigated using the model, and temperature difference between the top and the bottom surfaces of a pellet is explained. Based on this model, relations between process variables (ultrasonic power and pelleting duration) and temperature are predicted. Experiments were conducted for model verification, and the results agreed well with model predictions.     

基于有限元的空耦超声相控阵Lamb波激发与检测

基于非接触式空气耦合超声换能器的无损检测技术在常规板材、纤维复合材料、层状结构材料、粘接界面等的检测中有了长足的发展。但是因为空气耦合超声本身的限制,对于如何提高空气声换能器的发射效率和接收灵敏度、提高检测中接收的信噪比成为这一领域的重要课题。因此有必要结合最新的信号处理技术探索新的无损检测形式。本文通过提出了基于电容式的空气声换能器阵列的构建和制作方法,应用有限元数值方法对一维线阵的空气声换能器阵列的动态偏转特性进行了模拟,并使用构建流固耦合模型对二维的空气声场及板材中的位移场进行计算。通过一维空气耦合相控阵的声束动态偏转激励了各向同性板中的Lamb波A₀ 和S₀模式,并进行了分析,验证了此模型可以进一步用于基于空气耦合相控阵激励的Lamb波的无损检测中。     

Low frequency surface waves in the presence of an external high frequency electric field

The problem of surface sound propagation in the presence of external high frequency dipole electric field is investigated using Vlasov-Poisson equations. The structure of the electric field of these surface waves is also determined. It has been found that the ion sound waves that exist in the presence of external high frequency waves are true surface waves while those without the external field are quasi-surface waves as the former waves decay within one wavelength away from the surface.     

激光在近表面弹性性质梯度变化的材料中激发超声波的数值分析

激光激发超声波为评价材料近表面弹性性质提供了有效的手段. 考虑到由于冲击硬化、表面热处理、表面氧化等引起的金属材料近表面层弹性性质的变化，建立了一种激光在基底上的梯度材料中激发超声波的理论模型. 用有限元方法模拟了热弹条件下脉冲激光作用于材料上表面激发出的超声波及其传播过程，研究了近表面层离散的层数对超声波的产生和传播的影响，并分别讨论了表面层“变硬”和“变软”两种情况下声表面波的模式变化及用二维傅里叶变换得到各模式的色散曲线. 为进一步研究近表面层的弹性性质建立合理的计算模型及材料性质的反演提供了理论依 关键词： 超声波 有限元法 近表面弹性性质 色散     

GaAs FET功率放大器温度补偿的设计

介绍了GaAs FET功率放大器温度补偿的基本原理,分析了GaAs FET功率放大器的增益随温度变化的原因,并给出了解决方法。此方法还可移植到其他类似需要温度补偿的放大器中。     

A new ultrasonic technique for the measurement of liquid level

A new design of pulse-echo ultrasonic liquid level gauge is described in which the ultrasonic pulse (here a Rayleigh or a Lamb wave) travels down a metal bar or strip towards the liquid surface, where, through a double mode-conversion process and a special reflecting structure, a strong echo is generated which travels back up the bar to the receiving transducer.The geometry of the special reflecting structure is outlined, and it is shown how this affects the basic accuracy of measurement. Inaccuracies arising from other effects like temperature variation, viscosity and poor signal-to-noise ratio are also discussed. Some mechanical variants, like using the wall of the tank in place of the metal bar carrying the ultrasonic wave and the use of corner reflectors as part of the reflecting structure, are also considered.A note in the Appendix briefly describes one method which has been used successfully for the generation of Rayleigh and Lamb waves.