Proton-conducting composite membranes from graft copolymer electrolytes and phosphotungstic acid for fuel cells

New organic–inorganic composite membranes based on poly(vinylidene fluoride-co-chlorotrifluoroethylene)-graft-poly(styrene sulfonic acid) [P(VDF-co-CTFE)-g-PSSA] with embedded phosphotungstic acid (PWA) were prepared. Fourier transform infrared spectra indicated the existence of a specific interaction between P(VDF-co-CTFE)-g-PSSA graft copolymer and PWA particles. PWA nanoparticles were well confined in the polymeric matrix up to 20 wt.%, above which they started to be extracted from the matrix, as revealed by scanning electron microscope analysis. Accordingly, Young’s modulus of membranes also increased with PWA concentration up to 20 wt.%, above which it continuously decreased. Upon incorporation of PWA nanoparticles, the proton conductivity of composite membranes slightly decreased from 0.042 to 0.035 S/cm at room temperature up to 20 wt.%, presumably due to strong interaction between the sulfonic acids of graft copolymer and PWA nanoparticles. The characterization by thermal gravimetric analysis demonstrated the enhancement of thermal stabilities of the composite membranes with increasing concentration of PWA.     

SAXS cluster structure and properties of sPEEK/PEI composite membranes for DMFC applications

Sulfonated poly(ether ether ketone)/polyethyleneimine (sPEEK/PEI) composite membranes were prepared to reduce the water uptake and methanol permeability of highly sulfonated PEEK membranes (> 65%). Incorporation of small amounts of PEI reduced ionic cluster size via electrostatic complex formation between anionic sulfonic groups of the sPEEK and the cationic amine groups of the PEI, and thus affected membrane properties considerably. Ion cluster size decreased with increasing PEI concentration by small angle X-ray scattering pattern. Addition of 1 wt.% of PEI resulted in reduction of water uptake and methanol permeability by 30% at 60 °C and 85% at room temperature, respectively. The thermal and mechanical stabilities were also enhanced by formation of physical cross-linking induced by electrostatic interactions between acid/base polymers. Although proton conductivity was also reduced by PEI incorporation as a part of the sulfonic acid groups involved in ionic complex formation, its effect on proton conductivity was not as strong as on methanol permeability.     

Composite membranes of sulfonated poly(phthalazinone ether ketone) doped with 12-phosphotungstic acid (H3PW12O40) for proton exchange membranes

Sulfonated poly(phthalazinone ether ketone) (SPPEK) and 12-phosphotungstic acid (PWA) composite membranes were prepared by the casting procedure, using SPPEK solution blended with PWA. The physicochemical properties of these composite membranes were studied by means of field-emission scanning electron microscopy (FSEM), X-ray diffraction (XRD) analysis, thermogravimetry analysis (TGA) and Fourier transform infrared attenuated total reflection (FTIR-ATR) spectroscopy. The PWA particles in composite membranes are stable due to the interaction between SO₃H group of SPPEK and PWA particles. The proton conductivity of the composite membrane containing 10% PWA reaches the maximum of 0.17 S/cm at 80 °C under 100% relative humidity.     

Preparation of poly(vinyl phosphate-b-styrene) copolymers and its blend with PPO as proton exchange membrane for DMFC applications

Poly(vinyl phosphate-b-styrene) (poly(VPP-b-St)) block copolymers were prepared via consecutive telomerization of vinyl acetate (VAc), atom transfer radical polymerization (ATRP) with styrene, saponification, and phosphorylation with phosphorus oxychloride. The resulting block copolymers were characterized by FT-IR and pH titration. Then, the block copolymers were blended with poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) to prepare direct methanol fuel cell (DMFC) membrane. The performance of poly(VPP-b-St)/PPO blend membranes was measured in terms of proton conductivity, methanol permeability, thermal and hydrolytic stability. The proton conductivities were in the range of 10^− 4 to 10^− 2 S/cm (60 °C, RH = 95%); the methanol permeabilities were in the range of 4.14 × 10^− 8 to 9.62 × 10^− 8 cm²/s (25 °C), and quite lower than that of Nafion® 117. Also, the thermal stability of the blend membranes was characterized by TGA, and was stable up to 400 °C; the blend membranes had better hydrolytic stability.     

Preparation and characterization of crosslinked cellulose/sulfosuccinic acid membranes as proton conducting electrolytes

A series of crosslinked polymer electrolyte membranes were prepared by blending cellulose and sulfosuccinic acid (SA) for fuel cell applications. The crosslinking reaction of membranes occurred via the esterification between –OH of cellulose and –COOH of SA, as confirmed by FT-IR spectroscopy. Both the ion exchange capacity and the proton conductivity increased in proportion to the increase of SA concentrations due to the increasing portion of charged groups in the membrane. In contrast, the water uptake linearly increased up to 25 wt.% of SA concentration, above which it decreased abruptly. The maximum behavior of water uptake may be a result of competitive effect between the increasing number of ionic sites and the increasing degree of crosslinking with the SA concentrations. Wide angle X-ray scattering also showed that the crystalline structures of cellulose disappeared upon the introduction of SA. The mechanical properties of cellulose/SA membranes, i.e., tensile strength at break and Young’s modulus, showed a maximum at 15 wt.% of SA, as revealed by universal testing machine. These membranes exhibited good thermal stability up to 250 °C, as revealed by thermal gravimetric analysis.     

Characterization of nanohybrid membranes for direct methanol fuel cell applications

A series of sulfonated poly(2,6-dimethyl-1,4-phenylene oxide) (S-PPO) and sulfonated poly(ether ether ketone) (S-PEEK) at various sulfonation degrees were prepared and characterized for their degree of sulfonation, water uptake, ion exchange capacity, proton conductivity and methanol permeability. Based on the obtained results, the optimum samples were determined and subsequently blended together at different compositions. A single glass transition temperature (T_g) was determined for all blend samples, which was attributed to the presence of sulfonate groups on polymer backbones resulting in the formation of electrostatic cross-linking besides phenyl–phenyl interactions. Moreover, the molecular level of mixing in blends was verified through WAXS patterns. According to the membrane selectivity and hydrolytic stability measurements, 75 wt.% of S-PPO and 25 wt.% of S-PEEK was selected as the optimum composition. Afterwards, different amounts of an organically modified montmorillonite (MMT) were incorporated into the predetermined optimum composition matrices to reduce the methanol permeability of the resulted nanocomposite proton exchange membranes. The XRD patterns of nanocomposites revealed the exfoliated microstructure of the clay nanolayers in the polymeric matrices. Transport property measurements of nanohybrid membranes showed that the maximum selectivity parameter of 75 wt.% S-PPO/25 wt.% S-PEEK composition appeared in the presence of 1.5 wt.% of MMT, which is 1.53 times higher than the corresponding value for Nafion^® 117. The DMFC single cell test of the optimum nanohybrids membrane at 5 M methanol feed showed an open circuit voltage of 0.77 V and maximum power density of 135 mW cm^? 2 in comparison with 0.67 V and 108 mW cm^? 2 for Nafion^® 117, respectively. Fabricated nanohybrid membranes, thanks to their high selectivity, desirable transport properties and tenability, could be considered as promising polyelectrolytes for direct methanol fuel cell applications.     

Electrochemical and mechanical properties of nanochitin-incorporated PVDF-HFP-based polymer electrolytes for lithium batteries

Nanocomposite polymer electrolytes (NCPE) composed of poly(vinylidenefluoride-co-hexafluoropropylene) (PVDF-HFP) and chitin for different concentrations of LiClO₄ have been prepared by a hot-press technique. The prepared NCPE films were subjected to XRD, SEM, FTIR and tensile analyses. The thermal stability of NCPE membrane was investigated by TG-DTA. Ionic conductivity studies have also been made as a function of lithium salt concentration for different temperatures ranging from 0 to 80 °C. The polymeric membrane comprising PVDF-HFP/chitin/LiClO₄ of ratio 75:20:5 (wt.%) offered maximum ionic conductivity. Thermal study reveals that these membranes are stable up to 260 °C.     

Structural analysis of PVA-based proton conducting membranes

We have synthesized and characterized a new family of proton conducting membranes based on cross-linked poly(vinyl alcohol), PVA, and functionalized silica filler. Glutaraldehyde, GLA, was used as the cross-linking agent in order to improve chemical and thermal stabilities. The functionalization of the silica particles is such that terminal –SO₃H groups are formed during membrane preparation, thus possibly providing additional mobile protons. We find that the crystallinity of the PVA-based membranes is enhanced by the presence of the functionalized silica particles, whereas it is reduced by means of cross-linking. The thermal stability of the ternary system PVA:GLA:silica is improved due to the additive contribution of GLA and silica. The conductivity of membranes swelled in a sulfuric acid solution was found to be of the order of 10^− 1 S cm^− 1.     

Preparation and characterization of crosslinked proton conducting membranes based on chitosan and PSSA-MA copolymer

Proton conducting crosslinked complex membranes were prepared by blending of a cationic polyelectrolyte, i.e. chitosan (CS) and an anionic polyelectrolyte, i.e. poly(4-styrenesulfonic acid-co-maleic acid) (PSSA-MA). In particular, the dual function of PSSA-MA as a crosslinker and a proton conductor is described. The esterification reaction between –OH of CS and –COOH of PSSA-MA and the complex formation of NH₃⁺ of CS and SO₃^? of PSSA-MA were confirmed using FT-IR spectroscopy. The ion exchange capacity (IEC) of membranes continuously increased with PSSA-MA concentrations, resulting from the increase of ionic groups. However, the membranes exhibited the minimum values of proton conductivity and water uptake at 50–67 wt.% of PSSA-MA due to the effect of crosslinking and complex formation. In addition, a maximum of Young's modulus was achieved at 50 wt.% of PSSA-MA, as revealed by universal testing machine (UTM). Thermogravimetric analysis (TGA) showed that the thermal stability of membranes increased with increasing PSSA-MA concentrations and was the highest at 50 wt.% of PSSA-MA.     

Characterization of hybrid organic and inorganic functionalised membranes for proton conduction

Titanium zirconium phosphate and organic polymer hybrid (poly-vinyl alcohol, (3-glycidoxypropyl)-trimethoxysilane and ethylene glycol) based membranes were investigated for their potential application as proton conductors. The hybrid materials were characterized by XRD, FTIR, SEM, TGA and impedance spectroscopy analysis. It was found that embedding of functionalised inorganic particles (TiZrP) into composite polymer matrix allowed for some crystallinity formation, and cross-linking of hydroxyl groups during annealing or reactions within the organic and inorganic phases during synthesis. A complex structure was formed, as many FTIR peaks were masked by more defined peaks assigned to P–O–R bonds. The high concentration of phosphorus in the TiZrP (1:1:9 molar ratio) samples resulted in more hydrophilic particles. This was further reflected in the hybrid membranes as the water losses increased from 13 to 25 wt.% as a function of the TiZrP content changing from 10 to 50 wt.% in the final hybrid membrane, respectively. As a result, proton conductivity increased by two to three orders of magnitude from blank (organic phase only) membranes (2.61 × 10^− 5 S cm^− 1) to TiZrP hybrid membrane (2.41 × 10^− 2 S cm^− 1) at 20 °C. Proton conduction changed as a function of temperature and the Ti1Zr1P9 particles content, mainly attributed to the membrane ability to retain water, thus complying with the Grotthus mechanism.     

Mechanism for improvement in mechanical and thermal stability in dispersed phase polymer composites

We report substantial improvement in the mechanical stability, thermal stability, and conductivity of four series of ion-conducting dispersed phase composite polymer electrolytes (CPEs). Tensile strength of filler-dispersed composite films was ≥2 MPa in contrast to ~1 MPa for undispersed polymer–salt complex. Similarly, elongation at break has shown an increase by ~200–300% in the composite films. Filler-induced enhancement in thermal and mechanical stability has clearly been noticed. The improvement in the mechanical stability is also accompanied by a corresponding increase in electrical conductivity in the composite films by 1–2 orders of magnitude at lower (2 wt.%) of the filler loading. A mechanism for the improvement in mechanical stability has been proposed. The strength of the mechanism lies in evidenced polymer–filler interaction among the composite components. Suppression of thermal degradation and increased mechanical strength of the CPEs on filler addition has been explained on the basis of transient cross-linking of the polymeric segments and filler–polymer bridging effect.     

Effect of solvent and crystal size on the selectivity of ZSM-5/Nafion composite membranes fabricated by solution-casting method

Zeolite/Nafion composite membranes with high proton selectivity were successfully fabricated using the solution-casting method. The types of zeolites are nano-sized and large sized Na-ZSM-5, H-ZSM-5, and their ball-milled ones. Two different schemes of experiments were conducted depending on the type of solvent. In case of using as-received Nafion® ionomer dispersions, the experimental results clearly show that the proton conductivity of zeolite composite membrane using either H-type or Na-type ZSM-5 depends on the type of solvent. It is thought that when propanol and water as the solvents were used, more hydrophilic H-type ZSM-5 seems to have been more randomly dispersed into hydrophobic region rather than hydrophilic ionic clustered channels within Nafion. Therefore, H-type ZSM-5 existing near hydrophobic region seems to provide additional path for proton migration but weakening the mechanical strength. These composite membranes show higher water uptake than commercial Nafion® 115, strongly suggesting better water retention ability of zeolite. The most interesting result is that the methanol permeability has decreased with increasing zeolite contents even when the proton conductivity increased, and the proton selectivities of these composite membranes expressed as characteristic factor were higher than that of Nafion® 115. In case of using a mixture of high boiling point DMF and ethanol as the solvent, unlike the previous case where no DMF was used, the proton conductivity slightly dropped with increasing zeolite contents. These results should have been attributed to a blocking effect of zeolite particles surrounded by inversely oriented hydrophilic micelles of Nafion. However, the values of proton conductivity of most composite membranes were significantly higher than that of Nafion® 115, and methanol permeability also decreased with increasing zeolite contents. The significantly lower methanol permeability of the composite membrane fabricated with DMF as the solvent is probably due to the more effective blocking effect of H-ZSM-5 for ionic clustered channels as well as difficult transport of methanol through zeolite pores.In case of the composite membranes containing ZSM-5 with large crystal size, it is found that the methanol permeability has increased considerably with the increasing of zeolite contents due to void fractions between polymer phases and zeolite particles. In case of using ball-milled ZSM-5 with small crystal size, however, the value of characteristic factor tends to increase with increasing zeolite contents. Consequently, it is seen that the characteristic factor of Zeolite/Nafion composite membranes was much higher than Nafion® 115. The results obtained throughout this study strongly suggest that zeolites with small crystal size and high hydrophilicity are very prospective for composite membrane for direct methanol fuel cells in the future.     

Preparation and characterization of anhydrous polymer electrolyte membranes based on poly(vinyl alcohol-<Emphasis Type="Italic">co</Emphasis>-ethylene) copolymer

Anhydrous polymer electrolyte membranes with cross-linked structure have been prepared based on poly(vinyl alcohol-co-ethylene) (PVA-co-PE) copolymer. The PVA units of copolymer served to induce thermal cross-linking with 4,5-imidazole dicarboxylic acid (IDA) via esterification while PE units controlled the membrane swelling and the mechanical properties of films. Upon doping with phosphoric acid (PA, H₃PO₄) to form imidazole-PA complexes, the proton conductivity of membranes continuously increased with increasing PA content. As a result, proton conductivity reached 0.01 S/cm at 100 °C under anhydrous conditions. X-ray diffraction analysis revealed that both the d-spacing and crystalline peak of membranes were reduced upon introduction of IDA/PA due to the cross-linking effect. The PVA-co-PE/IDA/PA membranes exhibited good mechanical properties, e.g., 150 MPa of Young’s modulus, as determined by a universal testing machine. Thermal gravimetric analysis also represented that the thermal stability of membranes was increased up to 200 °C upon introduction of IDA/PA.     

Anhydrous proton-conducting organic–inorganic hybrid membranes synthesized from tetramethoxysilane/methyltrimethoxysilane/diisopropyl phosphite and ionic liquid

Inorganic–organic hybrid membranes were prepared by sol–gel process with tetramethoxysilane/methyltrimethoxysilane/diisopropyl phosphite and 1-butyl-3-methylimidazolium tetrafluoroborate (BMIMBF₄) ionic liquid as precursors. The Fourier transform infrared spectroscopy (FT-IR) and ³¹P, ²⁹Si, ¹H, ¹³C, and ¹⁹F nuclear magnetic resonance measurements have shown good chemical stability and complexation of (POH[(CH₃)₂CHO]₂) with [BMIMBF₄] ionic liquid in the fabricated hybrid membranes. The influence of the textural properties of all the prepared composite membranes could be interpreted from nitrogen adsorption–desorption measurements. The average pore size was increased proportionally with the ionic liquid weight percent ratio in the host phosphosilicate matrix from 2.59 to 11.71 nm, respectively. Thermogravimetric analysis and differential thermal analysis measurements confirmed that the hybrid membranes were thermally stable up to 260 °C. Thermal stability of the hybrid membranes was significantly enhanced by the presence of inorganic SiO₂ framework and high stability of [BF₄] anion. For all the composite membranes, the conductivities were measured within the temperature range (−30 °C) to 150 °C, and a maximum conductivity of 7 × 10⁻³ S/cm at 150 °C was achieved for 40 wt.% ionic liquid-based composite membrane under nonhumidified conditions.     

Preparation and characterization of PES/TiO2 composite membranes

Polyethersulfone (PES)/TiO₂ composite membranes were prepared by phase inversion method with nano-TiO₂ as additive. The influence of TiO₂ on the morphologies and the performances of PES/TiO₂ membranes were investigated through the methods of SEM, XRD, TGA, contact angle goniometer, mechanical strength tests and filtration experiments. The results showed that the structure of membrane was not obviously affected by addition of TiO₂, and the performances such as hydrophilicity, thermal stability, mechanical strength and anti-fouling ability of membrane were enhanced through adding TiO₂ nanoparticles. At 0.5 wt.% TiO₂ content, the composite membrane has an excellent performance, however higher TiO₂ content (than 0.5 wt.%) resulted in defective pore structure of the membranes and decline of the performances, such as permeability and mechanical strength. TGA and mechanical strength analyses indicated good compatibility between polymers and TiO₂ nanoparticles.     

Investigation of dibutyl phthalate as plasticizer on poly(methyl methacrylate)–lithium tetraborate based polymer electrolytes

Polymer electrolyte membranes, comprising of poly(methyl methacrylate) (PMMA), lithium tetraborate (Li₂B₄O₇) as salt and dibutyl phthalate (DBP) as plasticizer were prepared using a solution casting method. The incorporation of DBP enhanced the ionic conductivity of the polymer electrolyte. The polymer electrolyte containing 70 wt.% of poly(methyl methacrylate)–lithium tetraborate and 30 wt.% of DBP presents the highest ionic conductivity of 1.58 × 10⁻⁷ S/cm. The temperature dependence of ionic conductivity study showed that these polymer electrolytes obey Vogel–Tamman–Fulcher (VTF) type behaviour. Thermogravimetric analysis (TGA) was employed to analyse the thermal stability of the polymer electrolytes. Fourier transform infrared (FTIR) studies confirmed the complexation between poly(methyl methacrylate), lithium tetraborate and DBP.     

Effect of TiO2 nanoparticles on the surface morphology and performance of microporous PES membrane

PES-TiO₂ composite membranes were prepared via phase inversion by dispersing TiO₂ nanopaticles in PES casting solutions. The crystal structure, thermal stability, morphology, hydrophilicity, permeation performance, and mechanical properties of the composite membranes were characterized in detail. XRD, DSC and TGA results showed that the interaction existed between TiO₂ nanopaticles and PES and the thermal stability of the composite membrane had been improved by the addition of TiO₂ nanopaticles. As shown in the SEM images, the composite membrane had a top surface with high porosity at low loading amount of TiO₂, which was caused by the mass transfer acceleration in exposure time due to the addition of TiO₂ nanopaticles. At high loading amount of TiO₂, the skinlayer became much looser for a significant aggregation of TiO₂ nanopaticles, which could be observed in the composite membranes. EDX analysis also revealed that the nanoparticles distributed in membrane more uniformly at low loading amount. Dynamic contact angles indicated that the hydrophilicity of the composite membranes was enhanced by the addition of TiO₂ nanopaticles. The permeation properties of the composite membranes were significantly superior to the pure PES membrane and the mean pore size also increased with the addition amount of TiO₂ nanopaticles increased. When the TiO₂ content was 4%, the flux reached the maximum at 3711 L m⁻² h⁻¹, about 29.3% higher than that of the pure PES membrane. Mechanical test also revealed that the mechanical strength of composite membranes enhanced as the addition of TiO₂ nanopaticles.     

The removal of sodium dodecylbenzene sulfonate surfactant from water using silica/titania nanorods/nanotubes composite membrane with photocatalytic capability

This paper reports experimental results on removal of sodium dodecylbenzene sulfonate (SDBS), using silica/titania nanorods/nanotubes composite membrane with photocatalytic capability. This multifunctional composite membrane has been successfully prepared from colloidal X-silica/titania sols (X denotes molar percent of silica) by the sol-gel technique. The prepared nanorods/nanotubes composite membranes were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), scanning probe microscope (SPM) and UV-vis diffuse reflectance spectra (DRS). XRD patterns confirmed that the embedding of amorphous silica into nanophase titania matrix helped to increase the thermal stability of titania and control the size of titania particles. The small size titania particles with anatase phase played an important role in formation of silica/titania nanorods/nanotubes composite membranes with photocatalytic capability. The percentage of anatase phase titania reached 93% when 20%-silica/titania nanorods/nanotubes composite membrane calcined at 400 °C for 2 h. Most (95%) of the pore volume was located in mesopores of diameters ranging from 1.4 to 10 nm. The experimental results showed that the removal of SDBS achieved 89% after 100 min by combining the photocatalysis with membrane filtration techniques. Although the SDBS was not completely decomposed by photocatalysis, the degradation of the SDBS helped to enhance composite membrane flux and prevent membrane fouling. It was possible to treat successfully surfactant wastewater using multifunctional silica/titania nanorods/nanotubes composite membrane by means of a continuous process; this could be interesting for industrial applications.     

Synthesis,characterization and mechanical properties of nylon–silver composite nanofibers prepared by electrospinning

Silver (Ag) nanoparticles (∼3 nm) were synthesized using silver nitrate as the starting precursor, ethylene glycol as solvent and poly (N-vinylpyrrolidone) (PVP) introduced as a capping agent. These nano-Ag particles were reinforced in nylon matrix by electrospinning of nylon-6/Ag solution in 2,2,2-trifluoroethanol and composite nanofibrous membranes were synthesized. The effects of solution concentration and relative humidity (RH) on the resultant fibrous membranes were studied. Scanning electron microscopy and Transmission electron microscopy was used to study the size and morphology of the fibers. It was observed that concentration and RH could be used to modulate the fiber diameter. Tensile test was used to evaluate the mechanical property of these electrospun composite membranes. The composite membranes showed higher strength (approx. 2–3 times increase in strength) compare to as synthesized nylon fibers.     

Synthesis of magnetic rhenium sulfide composite nanoparticles

Rhenium sulfide nanoparticles are associated with magnetic iron oxide through coprecipitation of iron salts with tetramethylammonium hydroxide. Sizes of the formed magnetic rhenium sulfide composite particles are in the range 5.5-12.5 nm. X-ray diffraction and energy-dispersive analysis of X-rays spectra demonstrate the coexistence of Fe₃O₄ and ReS₂ in the composite particle, which confirm the formation of the magnetic rhenium sulfide composite nanoparticles. The association of rhenium sulfide with iron oxide not only keeps electronic state and composition of the rhenium sulfide nanoparticles, but also introduces magnetism with the level of 24.1 emu g^-1 at 14 kOe. Surface modification with monocarboxyl-terminated poly(ethylene glycol) (MPEG-COOH) has the role of deaggregating the composite nanoparticles to be with average hydrodynamic size of 27.3 nm and improving the dispersion and the stability of the composite nanoparticles in water.