Evaluation of passive film behaviour of super austenitic stainless steels at different potential regions using dynamic electrochemical impedance spectroscopy

Potentiodynamic anodic polarisation and dynamic electrochemical impedance spectroscopic (DEIS) measurements were carried out on 316L stainless steel and alloys 926 and 31 in natural seawater in order to assess the crevice corrosion resistance. DEIS measurements were performed over a wide range of potentials covering the corrosion potential, passive region, breakdown region and dissolution region. The impedance measurements in potentiodynamic conditions clearly reveal the changes that occur in the passive layer with change in potential. The impedance spectra at different potential regions were also discussed elaborately. The surface morphology of the alloy after crevice corrosion was studied using optical microscope and atomic force microscopy.     

Impact of sensitization on dissolution process of AISI 304 stainless steel during intergranular corrosion evaluated using DEIS technique

The paper presents the results of instantaneous impedance changes measurements vs. reactivation potential performed by means of dynamic electrochemical impedance spectroscopy (DEIS) technique for AISI 304 stainless steel (SS) dissolution process during intergranular corrosion (IG) in 0.5 M H₂SO₄ + 0.01 M KSCN solution. With the use of DEIS method, it was possible to estimate dynamic changes of the examined system’s impedance in conditions of proceeding IG process. Furthermore, the paper proposes an alternative way of evaluating AISI 304 stainless steel dissolution rate during intergranular corrosion based on approximation to theory of iron dissolution in sulfuric acid medium. Simultaneously, based on the DEIS measurements, information about the degree of sensitization of the examined material were obtained. Performed research revealed the advantages of the DEIS technique over the classical double-loop electrochemical potentiokinetic reactivation tests when investigating intergranular corrosion process.     

Electrochemical properties and corrosion inhibition of AA6061 in tropical seawater

The corrosion inhibition of aluminum and its alloys is the subject of tremendous technological importance due to the increased industrial applications of these materials. This study reports the results of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) on the corrosion inhibition of AA6061 aluminum alloys in seawater using sodium benzoate as an inhibitor. The electrochemical measurements for aluminum alloys in seawater after varied immersion period showed that the presence of sodium benzoate significantly decreases the corrosion currents densities (i_corr), corrosion rates and double layer capacitance (C_dl), as simultaneously increase the values of polarization resistance (R_p). Charge transfer process and development of thin film on the specimen have been proven by morphology study using SEM.     

Electrochemical performance of Mg–9Al–1Zn alloy in aqueous medium

A systematic study on the corrosion and passivation behavior of AZ91D alloy in relation to the influence of concentration, temperature, pH, and immersion time was made in aqueous sulfate solution using electrochemical techniques including open-circuit potential, potentiodynamic polarization and impedance spectroscopy. It was found that the corrosion and pitting potentials (E _corr and E _pit) of the alloy drift to more active values with increasing either concentration (0.01–1.0 M) or temperature (278–338 K) of the test solution, suggesting that sulfate solution enhances the alloy dissolution, particularly at higher temperatures. On the other hand, values of the total film resistance (R _T) indicate that neutral solution (pH 7.0) supports the formation of a better protective layer on AZ91D surface than alkaline (pH 12.5) or acidic (pH 1.0) medium. The growth of a protective film on the alloy surface at short immersion times (up to ∼50 h) is evinced by a rapid positive evolution of E _corr and fast decrease in the corrosion rate (i _corr). However, for a long-term exposure (up to 500 h) E _corr drifts negatively and i _corr increases due to breakdown of the protective film, which causes a decrease in the alloy stability. Fitting the impedance data to equivalent circuit models suitable to each behavior assisted to explore the mechanism for the attack of the sample surface at various testing times. The results obtained from the three studied electrochemical techniques are in good agreement.     

Effectiveness of 2‐mercaptobenzothiazole, 8‐hydroxyquinoline and benzotriazole as corrosion inhibitors on AA 2024‐T3 assessed by electrochemical methods

In this study, the effectiveness of 2‐mercaptobenzothiazole (2‐MBT), 8‐hydroxyquinoline and benzotriazole as corrosion inhibitors for AA 2024‐T3 aluminium alloy was evaluated. The corrosion behaviour in the presence of each compound was investigated by image‐assisted electrochemical noise analysis, electrochemical impedance spectroscopy, potentiodynamic polarization and the split cell technique. It was found that 2‐MBT has superior inhibition properties compared with the other inhibitors. In particular, the specimens immersed in 3.5% NaCl in the presence of 2‐MBT displayed high values of noise resistance that were maintained for over 400 h of testing, and high values of low‐frequency impedance, measured after immersion for 24 h. The split cell technique and potentiodynamic polarization tests indicated that only 2‐MBT decreases significantly both the anodic and the cathodic reaction rates. Scanning electron microscopy observations and energy dispersive X‐ray measurements complement the findings from electrochemical measurements indicating that only 2‐MBT protects the second phase particles, preventing dealloying, trenching and initiation of corrosion. © 2015 The Authors. Surface and Interface Analysis published by John Wiley & Sons Ltd.     

Influence of caffeine and temperature on corrosion-resistance of CoCrMo alloy

The inhibitory activity of caffeine (1,3,7-trimethyl xanthine) on artificial saliva was studied on a CoCrMo alloy using different electrochemical methods: open circuit potential (OCP), potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The results show that caffeine produces an inhibitory effect on the anodic currents due to its adsorption on the surface of the alloy. Temperature is another parameter with an influence on corrosion processes, so thermodynamic data were obtained from Arrhenius plots and Langmuir adsorption isotherms. The protective action of caffeine is enhanced at high temperatures at OCP, while for potentiodynamic experiments high temperatures block the inhibitory activity of caffeine and the corrosion rate increases. The process may also be studied by a simulation, determining the functional dependence between OCP, corrosion current density (i _corr), corrosion potential (E _corr), breakdown potential (E _bd) and temperature and amount of caffeine in artificial saliva, for Heraenium® CE. The neural network-based methodology applied in this work provides accurate results, thus proving to be an efficient modelling technique.     

Inhibition effect of environmentally benign Karanj (Pongamia pinnata) seed extract on corrosion of mild steel in hydrochloric acid solution

The inhibition of the corrosion of mild steel in hydrochloric acid solution by the seed extract of Karanj (Pongamia pinnata) has been studied using weight loss, electrochemical impedance spectroscopy, potentiodynamic polarization, and linear polarization techniques. Inhibition was found to increase with increasing concentration of the extract. The effect of temperature, immersion time, and acid concentration on the corrosion behavior of mild steel in 1 M HCl with addition of extract was also studied. The adsorption of the extract on the mild steel surface obeyed the Langmuir adsorption isotherm. Values of inhibition efficiency calculated from weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy are in good agreement. Polarization curves showed that Karanj (P. pinnata) seed extract behaves as a mixed-type inhibitor in hydrochloric acid. The activation energy as well as other thermodynamic parameters for the inhibition process was calculated. The adsorbed film on mild steel surface containing Karanj (P. pinnata) seed extract inhibitor was also measured by Fourier transform infrared spectroscopy. The results obtained showed that the seed extract of Karanj (P. pinnata) could serve as an effective inhibitor of the corrosion of mild steel in hydrochloric acid media.     

1,7′-dimethyl-2′-propyl-1<Emphasis Type="Italic">H</Emphasis>,3′<Emphasis Type="Italic">H</Emphasis>-2,5′-bibenzo[<Emphasis Type="Italic">d</Emphasis>]imidazole as a corrosion inhibitor of mild steel in 1 M HCl

Inhibition effect of imidazole derivative 1,7′-dimethyl-2′-propyl-1H,3′H-2,5′-bibenzo[d]imidazole (DPBI) against mild steel corrosion in 1 M HCl solutions was evaluated using the conventional mass loss method, potentiodynamic polarization, linear polarization, and electrochemical impedance spectroscopy. The mass loss results showed that DPBI is an excellent corrosion inhibitor; electrochemical polarizations data revealed the mixed mode of inhibition; and the results of electrochemical impedance spectroscopy showed that the change in the impedance parameters, charge transfer resistance, and double layer capacitance with the change in the concentration of the inhibitor is due to the adsorption of the molecule leading to the formation of a protective layer on the surface of mild steel. The inhibition action of this compound was assumed to occur via adsorption on the steel surface through the active centers of the molecule.     

Corrosion mitigation on orthodontic wire made of SS 18/8 alloy using esomeprazole tablet (Esiloc-40 mg) in artificial saliva

The corrosion inhibition of orthodontic wire made of SS 18/8 alloy in artificial saliva, with and without the presence of tablet esomeprazole − 40 mg has been investigated by electrochemical analysis. Polarisation study indicates that in the presence of the mentioned tablet, polarisation resistance (R_p) value increases and corrosion current (I_corr) decreases. That is, the corrosion resistance of SS 18/8 alloy in artificial saliva increases. AC impedance spectroscopy reveals that charge transfer resistance value (R_ct) value increases and double layer capacitance value (C_dl) decreases. The open circuit potential (OCP) values for the inhibited system are more negative than that of the uninhibited blank system. The vibration peaks obtained from the FTIR spectra indicates the presence of functional group in esomeprazole pill and these characteristic peaks are slightly shifted in the analyzed scratched film from the surface of the orthodontic wire after immersion. AFM micrograph image of the polished specimen sample immersed in artificial saliva (AS) with esomeprazole tablet solution shows lesser degree of surface deterioration than those for SS 18/8 specimen immersed only in artificial saliva. From the present work, it is reported that people clipped with orthodontic wire made of SS 18/8 alloy need not worry about orthodontic corrosion for taking esomeprazole tablet for the treatment of gastro esophageal reflux disease and other medicinal purpose.     

Stearate as a green corrosion inhibitor of magnesium alloy ZE41 in sulfate medium

The efficiency of stearate as a corrosion inhibitor for magnesium alloy ZE41 has been studied in sodium sulfate medium, employing electrochemical techniques like potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results of polarization study imply that stearate functions as a mixed-type corrosion inhibitor with a predominant anodic control. The adsorption of stearate on alloy surface is found to obey the Langmuir adsorption isotherm. The proposed inhibition mechanism involved adsorption of stearate onto metal surface, followed by precipitation of magnesium stearate within the microdefects of Mg(OH)₂ surface film which enhanced the barrier effect of an otherwise porous partially protective film.     

Performance of dodecyl dimethyl benzyl ammonium chloride as bactericide and corrosion inhibitor for 7B04 aluminum alloy in an aircraft fuel system

In this study, the broad-spectrum antimicrobial property of dodecyl dimethyl benzyl ammonium chloride (DDBAC) was investigated against three species of bacteria, Lysinibacillus sphaericus (L. sphaericus), Acinetobacter lwoffii (A. lwoffii), and Sediminibacterium salmoneum (S. salmoneum) isolated and purified from a naval aircraft fuel system. Through the inhibition zone method and minimum inhibitory concentration test, DDBAC was found to have a good antimicrobial performance with a minimum inhibitory concentration of 64 mg/L. The influence of DDBAC on the corrosion behavior of fuel tank material was evaluated by electrochemical measurements, such as polarization curve and electrochemical impedance spectroscopy (EIS). The polarization curve indicated that DDBAC suppressed anodic and cathodic reactions as a mixed-type corrosion inhibitor, and the inhibition efficiency was 68.38% at the concentration of 80 mg/L after 28 days of immersion. The EIS results showed that DDBAC inhibited the corrosion of 7B04 aluminum alloy in the concentration range of 40–120 mg/L. The DDBAC adsorption on the aluminum alloy surface was in agreement with the modified Langmuir adsorption isotherm model. The quantum chemical calculations proved that a lone pair of electrons of nitrogen atoms in DDBAC were able to form coordinate bonds with the empty orbital in aluminum, resulting in a tight chemisorption layer on the aluminum alloy surface and corrosion inhibition.     

海水环境中典型阴离子对5083铝合金腐蚀行为的影响

采用析因分析试验及动电位极化曲线、电化学阻抗谱(EIS)等测试方法,研究了海水环境因素中的典型阴离子（Cl^-、HCO₃^-、SO₄^2-交互作用对5083铝合金耐蚀性的影响. 结果表明,三种阴离子中,Cl^-、HCO₃^-对铝合金点蚀起促进作用. Cl-与HCO₃^-交互作用时,在Cl^-浓度一定的情况下,随着HCO₃^-浓度的增加,5083铝合金耐蚀性呈现出上升→下降→再上升的趋势,在70～90mg•L^-1时耐蚀性能明显降低;在HCO₃^-浓度一定的情况下,Cl^-浓度较低时5083铝合金耐蚀性比Cl^-浓度较高时差. 在Cl^-、HCO₃^-浓度较低情况下,SO₄^2-具有抑制腐蚀的作用;当Cl^-、HCO₃^-浓度较高时,SO₄^2-抑制腐蚀的作用不明显.     

Ethanol extracts of Hemidesmus indicus leaves as eco-friendly inhibitor of mild steel corrosion in H2SO4 medium

The inhibitory action of an extract of Hemidesmus indicus leaves as a potential corrosion inhibitor for steel in H₂SO₄ solutions was examined using conventional mass loss, gasometric techniques, electrochemical polarisations and electrochemical impedance spectroscopy. The results revealed that the extract of Hemidesmus indicus leaves performed well as an inhibitor for the corrosion of the metal employed in an accelerating medium. The inhibition efficiencies for all the experimental techniques employed increased with increasing the concentration of the plant extract but decreased with a rise in temperature. Both the cathodic hydrogen evolution and the anodic dissolution of mild steel were inhibited, hence the active molecule of the extract studied acted as a mixed-type corrosion inhibitor.     

Corrosion behaviour of SiC and Al2O3 reinforced Al 7075 hybrid aluminium matrix composites by weight loss and electrochemical methods

The corrosion study of Al 7075 hybrid metal matrix composites reinforced with equal weight percents (2.5, 5, 7.5, and 10) of silicon carbide and aluminium oxide is investigated in the present work by weight loss and electrochemical methods. In this study, composite specimens prepared by the squeeze casting technique were analyzed at room temperature to estimate the rate of corrosion in a 3.5% NaCl solution for various intervals using the weight loss method. As a consequence, a hybrid Al7075 composite reinforced with 10% SiC and 10% Al₂O₃ had a lower corrosion rate of 0.9997 mmpy than pure Al7075, which had a maximum corrosion rate of 3.4481 mmpy. The corrosion rate of hybrid composites is determined by the tafel polarization method and the electrochemical impedance spectroscopic method. These experiments showed that the corrosion rate of the hybrid metal matrix composite Al7075 + 10% SiC +10% Al₂O₃ was 0.630 mmpy less than that of the monolithic 7075 alloy. The corrosion morphology behaviour of the Al 7075 and their hybrid composite samples is observed by SEM. The SEM micrographs implied that SiC and Al₂O₃ reinforcements with the matrix alloy produced good interfacial and intermetallic bonding and hence decreased the corrosion rate.     

5083铝合金在海水中的腐蚀电化学行为及活性氯影响研究

采用动电位极化、循环极化和全浸腐蚀试验方法,研究了5083铝合金在静止海水中的腐蚀电化学性能以及活性氯的影响.结果表明,在本文设置的防污活性氯浓度范围(0.2～0.5mg/L)内,活性氯对铝合金的阴极和阳极电化学极化以及腐蚀行为没有明显影响,并可提高铝合金的耐点蚀能力,海水的pH值对铝合金的腐蚀具有显著的影响.该研究为海水中5083铝合金的防腐防污提供了依据.     

An Impedance Molecularly Imprinted Sensor for the Detection of Bovine Serum Albumin (BSA) Using the Dynamic Electrochemical Impedance Spectroscopy

A molecularly imprinted electrochemical sensor is successfully developed to detect bovine serum albumin (BSA) based on the dynamic electrochemical impedance spectroscopy (DEIS) instead of the traditional impedance spectroscopy. The sensor is prepared using chitosan and pyrrole as modified material and functional monomers, respectively, and the fast and real‐time characterization of molecular imprinting process can be obtained by DEIS. It is indicated that the removal and rebinding processes of BSA are closely related with the DEIS impedance under dynamic conditions, and the direct correlation between the resulting kinetic information and BSA concentrations can be established. As a result, the impedance changing rates in the initial 5 min of BSA adsorption are linear to the BSA concentrations ranging from 0.0001 to 0.01 ng mL^?1 and 0.01 to 1 ng mL^?1 with a detection limit of 5×10^?5 ng mL^?1 (S/N=3). In addition, the detection of BSA by DEIS does not require the system to be in equilibrium. The sensor also shows simplicity, high sensitivity, good stability and acceptable recovery in real samples, indicating its promising prospects in the fast and real‐time detection of proteins.     

The electrochemical synthesis of poly(o-phenylenediamine) on stainless steel and its corrosion protection ability in 3.5 % NaCl solution

In this study, electrochemical synthesis of poly(o-phenylenediamine) (PoPDA) on 316L stainless steel and its corrosion inhibition effect were studied. Electropolymerization of o-phenylenediamine (oPDA) was carried out by a potentiodynamic method using 0.5 M H₂SO₄ solution containing 0.05 M oPDA monomer. The corrosion protection ability of the PoPDA in 3.5 % NaCl was investigated by potentiodynamic polarization, electrochemical impedance spectroscopy, and change of open circuit potential with immersion time (E_OCP ? t). The results showed that PoPDA acted as a protective layer on stainless steel against corrosion in 3.5 % NaCl solution.     

Adsorption and inhibition properties of Tephrosia Purpurea as corrosion inhibitor for mild steel in sulphuric acid solution

Abstract

The present study investigated the adsorption and inhibition behavior of leaf extract of Tephrosia Purpurea (T. purpurea) on mild steel corrosion in 1?N H₂SO₄ solution using electrochemical and surface morphological methods. Techniques adopted for electrochemical studies were Potentiodynamic Polarization and Electrochemical Impedance Spectroscopy (EIS) technique; and surface morphological studies were carried out using Scanning Electron Microscopy (SEM), and Atomic Force Microscopy (AFM). The leaf extract of T. purpurea was characterized using UV-Visible spectroscopy (UV-Vis), Fourier-Transform Infrared Spectroscopy (FT-IR), Nuclear Magnetic Resonance Spectroscopy (NMR) and Gas Chromatography – Mass Spectrometry (GCMS). The results obtained from electrochemical studies exhibited the potential of T. purpurea as good corrosion inhibitor. And, it was found that, the inhibition efficiency (I.E in %) increases with increase in concentration of the inhibitor molecules, the optimum inhibitor concentration observed was 300?ppm and the inhibition efficiency of 93% was observed at this inhibitor concentration. Above 300?ppm, there was not much changes in inhibition efficiency. Polarization studies provided the information that the inhibition is of mixed type and EIS confirmed that the corrosion process is controlled by single charge transfer mechanism. And, it was obtained that, the adsorption of inhibitor molecules obeys Langmuir adsorption isotherm. The inhibition is mainly by the adsorption of inhibitor molecules on the mild steel electrode surface, which was confirmed by FT-IR, SEM and AFM studies. Through all the experimental results, it can be arrived that, the leaf extract of T. purpurea performed as a good corrosion inhibitor for mild steel in 1?N sulfuric acid medium.     

Corrosion inhibition of magnesium alloy AZ31 in chloride-containing solutions by aqueous permanganate

In this work, corrosion of the AZ31 magnesium alloy was examined in 0.05 M NaCl solutions containing 0.01–0.150 mol/dm³ of potassium permanganate as a corrosion inhibitor. A set of electrochemical impedance spectroscopy, linear sweep voltammetry, and hydrogen evolution measurements revealed high inhibitor effectiveness at relatively high (0.150 mol/dm³) KMnO₄ concentrations. Based on data of energy-dispersive X-ray analysis, scanning electron microscopy, and Raman spectroscopy, a mechanism of the corrosion inhibition of AZ31 alloy by potassium permanganate in chloride-containing media was proposed.