Analysis of volatiles associated with industrial scale processing of expanded polystyrene. Part I: Methods development

This paper reports on the methodology to collect volatiles from the hot-wire cutting of expanded polystyrene. Analytical scale pyrolysis was used to model the conditions in the field. It appears that gas chromatographic profiles are little affected by the presence or absence of flame retardants. Pyrolysis in air or in an inert gas generates very similar pyrograms but the temperature at which pyrolysis takes place is the major factor affecting amount and distribution of volatiles. An experimental design is discussed that permits to model in the laboratory the production of volatiles generated in the field.     

Analysis of volatiles associated with industrial scale processing of expanded polystyrene Part II: Identification and quantitation

Expanded polystyrene was pyrolyzed on a laboratory scale hot wire cutter. The resulting volatiles were characterized using GC/MS as the primary analytical tool. Use was also made of retention data from a complex petrochemical standard. In situ bromination of the pyrolysate further helped in structure elucidation. Air samples were collected in the field and compared to the model experiments from a laboratory scale hot wire cutter. The results indicate that alkylbenzene type compounds were the primary compounds in this environment. A few oxygenated substances were also formed. Traces of brominated compounds were detected in the model experiments but not in the samples collected in the field, with one exception. Quantitative data are presented from a typical industrial operation.     

Polymorphic crystal forms and morphology of syndiotactic polystyrene in miscible states

X-ray diffraction and optical microscopy characterization were performed to evaluate the phenomenon of alteration of polymorphism of syndiotactic polystyrene (s-PS) in the presence of other blending miscible polymers: poly(2,6-dimethyl-p-phenylene oxide) (PPO) or atactic polystyrene (a-PS). Both α and β crystal forms were observed in the neat s-PS sample, but only β-form crystal was found in miscible blends of s-PS with a-PS or PPO. The order and neighboring chain segments of neat s-PS are different from those of s-PS/PPO or s-PS/a-PS blends; thus, it is plausible that the greater randomness in the melt state of s-PS/a-PS or s-PS/PPO blends might be unfavorable for formation of α-form crystals from melts. The final spherulitic morphology the s-PS/a-PS or s-PS/PPO blends suggests that the amorphous-state miscibility of does not change much the spherulitic structure of s-PS. The radial growth rate is, in general, depressed with the presence of blending miscible polymers in s-PS of equal T_g or PPO of higher T_g. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2725–2735, 1998     

Mechanisms of reorganization of lamellae in syndiotactic polystyrene

The multiple melting behavior of syndiotactic polystyrene (sPS) and its possible mechanisms via preexisting lamella types and/or scanning-induced lamellar reorganization were investigated by using X-ray diffraction, DSC, and scanning electron microscopy. Melt-crystallized sPS samples, upon DSC scanning, exhibited three melting peaks (I, II, III). A morphological analysis showed that flat-on lamellae develop first, which yield P-I and P-II melting, and during scanning recrystallize to thickened edge-on lamellae with a P-III melting peak. Upon scanning, melting of P-I (crystal of the lowest melting peak) is followed by repacking into thickened P-III crystal, the lamella of which also reoriented to a perpendicular orientation. The P-II crystal, however, melts at temperatures too close to the melting temperature of P-III; thus, during scanning up, the P-II crystal simply melts without sufficient time to repack into the thickened P-III crystal. In addition to the P-III crystal species that can be added by melting P-I and repacking to P-III, it is believed that preexistence of different lamella crystals was jointly responsible for the multiple melting. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3210–3221, 2000     

Effects of temperature and stress on creep properties of ethylene tetrafluoroethylene (ETFE) foils for transparent buildings

Creep properties of ethylene tetrafluoroethylene (ETFE) foils are indispensable for evaluating serviceability limit state, especially under high temperature and high stress. This paper concerned temperature and stress effects on creep properties of ETFE foils with experimental and theoretical studies. Experimental results showed that dimensionless stress effect on creep properties could be higher than that of temperature effect. A unified equation incorporating temperature, stress and time based on experimental results was determined and could be utilized to calculate the stress limits and long-term creep strains. The stress limits in response to creep strain of 10% were less than 5 MPa, 4 MPa and 3 MPa for temperature ranges of 40–50 °C, 50–60 °C and 70–80 °C, respectively. The long-term creep strain of ETFE foils under 40 °C was 5.96% concerning 50-year working time.Master curves of ETFE foils were evaluated considering time-temperature superposition (TTSP) and time-stress superposition (TSSP). Long-term creep strains with these master curves were identified and compared with experimental creep strains. It is found that TTSP could be a little underestimation of creep strains while TSSP could overestimate creep strains to some extent. Moreover, the maximum creep strain difference was only 0.48%, which justified the feasibility and suitability of using the unified equation to predict creep strains of ETFE foils.     

Improvement of creep resistance of polytetrafluoroethylene films by nano-inclusions

To improve creep resistance of directional polytetrafluoroethylene (PTFE) films, epoxy grafted nano-SiO₂ is mixed with PTFE powder before sintering and calender rolling. The aligned macromolecular chains (especially those in amorphous region) of the composite films can be bundled up by the nanoparticles to share the applied stress together. In addition, incorporation of silica nanoparticles increases crystallinity of PTFE and favors microfibrillation of PTFE in the course of large deformation. As result, PTFE films exhibit lower creep strain and creep rate, and higher tensile strength and hardness. The work is believed to open an avenue for manufacturing high performance fluoropolymers by nano-inclusions.     

Diffusion of oxygen and carbon dioxide in thermally crystallized syndiotactic polystyrene

The diffusion, solubility, and permeability behavior of oxygen and carbon dioxide were studied in amorphous and semicrystalline syndiotactic polystyrene (s‐PS). The crystallinity was induced in s‐PS by crystallization from the melt and cold crystallization. Crystalline s‐PS exhibited very different gas permeation behavior depending on the crystallization conditions. The behavior was attributed to the formation of different isomorphic crystalline forms in the solid‐state structure of this polymer. The β crystalline form was virtually impermeable for the transport of oxygen and carbon dioxide. In contrast, the α crystalline form was highly permeable for the transport of oxygen and carbon dioxide. High gas permeability of the α crystals was attributed to the loose crystalline structure of this crystalline form containing nanochannels oriented parallel to the polymer chain direction. A model describing the diffusion and permeability of gas molecules in the composite permeation medium, consisting of the amorphous matrix and the dispersed crystalline phase with nanochannels, was proposed. Cold crystallization of s‐PS led to the formation of a complex ordered phase and resulted in complex permeation behavior. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2519–2538, 2001     

Structural anisotropy in friction‐deposited layers of polystyrene

Friction‐deposited layers of atactic polystyrene (PS) on inert and OH‐grafted gold substrates were the subject of this study to establish a relationship between the friction process and the resulting anisotropy of the transferred polymer chains. We show, by using polarization‐modulation infrared reflection‐absorption spectroscopy that the deposited PS chains involve an anisotropy in which PS main backbone is rather perpendicular to the friction support, fact that is surprising when compared with the majority of polymers where the anisotropy is along the sliding direction. Moreover, our calculation of the orientation angles revealed that PS chains are more perpendicular in the transferred layers than in spin‐coated films. This particular anisotropy is probably due to a parallel reorientation of the phenyl ring on the friction support whatever the surface chemistry is. On the other hand, this study was useful to rectify the assignment of infrared bands unclearly reported in the literature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3272–3281, 2006     

Dehydration of water-alcohol mixtures by pervaporation and vapor permeation through surface resintering expanded poly(tetrafluoroethylene) membranes

For the purpose of separating aqueous alcohol mixtures by the use of the pervaporation and vapor permeation techniques, a surface resintering expanded poly(tetrafluoroethylene) (e-PTFE), membrane was investigated. The surface properties of the modified e-PTFE membranes were characterized by atomic force microscopy, scanning electron microscopy, and contact angle meter. The X-ray diffraction measurements show that the crystallinity of the e-PTFE membrane decreases with increasing the surface resintering temperature. The surface roughness decreases with the surface resintering temperature increases. The membrane exhibited water selectivity during all process runs. The effects of feed composition, surface resintering temperature, and molar volume of the alcohols on pervaporation and vapor permeation were investigated. Compared with the e-PTFE membrane without surface modified, the e-PTFE membrane with surface resintering treatment effectively improve the separation factor for pervaporation of aqueous alcohol mixtures. The separation performances of e-PTFE membranes in vapor permeation are higher than that in pervaporation.     

Application of modified wastes from phenol-formaldehyde resin and expanded polystyrene in sewage treatment processes

A solution to environmental pollution by polymer plastic wastes can be their chemical modification in to useful products. Such a new solution is the obtaining of effective flocculants for sewage treatment from chemically modified phenol-formaldehyde resin production wastes (SE and NS novolak) and expanded polystyrene wastes. Comparative analysis of flocculation properties was performed for amino derivatives of novolak wastes, synthesized sulphonated derivatives of novolak and expanded polystyrene wastes, of standard polyacryloamide and for Praestol commercial polyelectrolyte. Amino derivatives and sulphonated derivatives of polymer plastic wastes, having properties of anionic type polyelectrolytes, exhibit good flocculation properties in purification processes of sewages with a chemical composition close to that of found in the water circulating system power plant, coal-mine, and steel plant. Application of synthesised flocculants caused a decrease of turbidity, concentration of solved impurities and improved quality parameter of purified water. It was found that synthesised polyelectrolytes could be used in industrial water treatment processes.     

Morphology,structure, and properties of in situ compatibilized linear low‐density polyethylene/polystyrene and linear low‐density polyethylene/high‐impact polystyrene blends

Blends of linear low‐density polyethylene (LLDPE) with polystyrene (PS) and blends of LLDPE with high‐impact polystyrene (HIPS) were prepared through a reactive extrusion method. For increased compatibility of the two blending components, a Lewis acid catalyst, aluminum chloride (AlCl₃), was adopted to initiate the Friedel–Crafts alkylation reaction between the blending components. Spectra data from Raman spectra of the LLDPE/PS/AlCl₃ blends extracted with tetrahydrofuran verified that LLDPE segments were grafted to the para position of the benzene rings of PS, and this confirmed the graft structure of the Friedel–Crafts reaction between the polyolefin and PS. Because the in situ generated LLDPE‐g‐PS and LLDPE‐g‐HIPS copolymers acted as compatibilizers in the relative blending systems, the mechanical properties of the LLDPE/PS and LLDPE/HIPS blending systems were greatly improved. For example, after compatibilization, the Izod impact strength of an LLDPE/PS blend (80/20 w/w) was increased from 88.5 to 401.6 J/m, and its elongation at break increased from 370 to 790%. For an LLDPE/HIPS (60/40 w/w) blend, its Charpy impact strength was increased from 284.2 to 495.8 kJ/m². Scanning electron microscopy micrographs showed that the size of the domains decreased from 4–5 to less than 1 μm, depending on the content of added AlCl₃. The crystallization behavior of the LLDPE/PS blend was investigated with differential scanning calorimetry. Fractionated crystallization phenomena were noticed because of the reduction in the size of the LLDPE droplets. The melt‐flow rate of the blending system depended on the competition of the grafting reaction of LLDPE with PS and the degradation of the blending components. The degradation of PS only happened during the alkylation reaction between LLDPE and PS. Gel permeation chromatography showed that the alkylation reaction increased the molecular weight of the blend polymer. The low molecular weight part disappeared with reactive blending. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1837–1849, 2003     

Development of new approach based on Raman spectroscopy to study the dispersion of expanded graphite in poly(lactide)

A new approach has been developed to study the dispersion/delamination of expanded graphite (EG) in poly(lactide) (PLA) by using Raman spectroscopy. This technique is more sensitive and therefore fully complementary to more standard dispersion characterization techniques like SEM, TEM and X-ray diffraction. The incorporation of EG into PLA was carried out by a twin-screw micro-extruder. The effects of the dispersion and delamination of EG on the thermal and thermo-mechanical properties of polylactide-EG nanocomposites were investigated. In contrast to the standard techniques, Raman spectroscopy was able to show a partial exfoliation, which could therefore explain the slight improvement of the PLA-EG thermal and thermo-mechanical properties.     

Foaming behavior of polypropylene/polystyrene blends enhanced by improved interfacial compatibility

A series of polypropylene (PP)/polystyrene (PS) blends were prepared by solvent blending with PS‐grafted PP copolymers (PP‐g‐PS) having different PS graft chain length as compatibilizers. The interfacial compatibility was significantly improved with increasing PS graft chain length until the interface was saturated at PS graft chain length being 3.29 × 10³ g/mol. The blends were foamed by using pressure‐quenching process and supercritical CO₂ as the blowing agent. The cell preferentially formed at compatibilized interface because of low energy barrier for nucleation. Combining with the increased interfacial area, the compatibilized interface lead to the foams with increased cell density compared to the uncompatibilized one. The increase in interfacial compatibility also decreased the escape of gas, held more gas for cell growth, and facilitated the increase in expansion ratio of PP/PS blend foams. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1641–1651, 2008     

Effect of expanded graphite/layered-silicate clay on thermal, mechanical and fire retardant properties of poly(lactic acid)

Preparation of PLA based nanocomposites was carried out by using two different nanofillers: expanded graphite and organically modified montmorillonite. The addition and co-addition of these nanofillers to PLA using the melt-blending technique provides nanocomposites that showed significant enhancements in rigidity, thermal stability and fire retardancy of the polymer matrix. The presence of dispersed graphite nanolayers in PLA significantly accelerated the polyester crystallization, whereas the essential increase of thermal resistance is mainly connected to the addition of organoclay. The structure of the nanocomposites was examined by Wide Angle X-ray Scattering Analysis and Transmission Electron Microscopy. The improvement of thermal and mechanical properties obtained by the presence of both nanoparticles in PLA were associated to the good (co)dispersion and to the co-reinforcement effect, whilst the fire retardant properties were found to be related to the combined additive action of both nanofillers.     

Interpenetrating polymer networks of poly(carbonate-urethane) and polystyrene

Simultaneous two-component interpenetrating polymer networks (IPN's), pseudo IPN's, and linear blends of urethane-containing aliphatic polycarbonate (PCU) and polystyrene (PS) have been synthesized and characterized. The simultaneous full IPN's of PCU and PS had one T_g only at compositions above 50 wt % PCU, as determined by DSC and DMA. The single phase morphology in the one T_g region was confirmed by transmission electron microscopy (TEM). However, the pseudo IPN's and linear blends of PCU and PS exhibited multiple (melting and glass) transitions by DSC measurements and phase separation was observed by TEM over the whole composition range. The full IPN's exhibited a maximum in ultimate mechanical properties at an intermediate composition. Superior solvent resistance as well as better thermal stability was shown by the IPN's as compared to the pseudo IPN's linear blends, and pure crosslinked components.     

The production and properties of polylactide composites filled with expanded graphite

Composites have been produced by melt-blending biodegradable polylactide (PLA) with commercially available expanded graphite (EG). Using different techniques of addition, the manifold effects of EG on PLA molecular, thermo-mechanical and fire-retardant properties were evaluated. The EG nanofiller provides PLA composites with competitive functional properties. They have a high rigidity, with Young's modulus and storage modulus increasing with EG content. They also have excellent thermal stability while preserving the glass transition and melting temperature of the original PLA matrix. Purification and pre-dispersion of EG nanofiller proved beneficial for preserving PLA molecular weights and led to improved mechanical performance. The presence of dispersed graphene nanolayers in PLA significantly accelerated the polyester crystallization process. The flame retardant properties also displayed improvements with a large decrease in the maximum rate of heat release as recorded by cone calorimetry, whereas the horizontal burning test (UL94 HB) was successfully passed revealing non-dripping and char formation.     

Properties of covalently bonded layered‐silicate/polystyrene nanocomposites synthesized via atom transfer radical polymerization

Covalently bonded layered silicated/polystyrene nanocomposites were synthesized via atom transfer radical polymerization in the presence of initiator‐modified layered silicate. The resulting nanocomposites had an intercalated and partially exfoliated structure, as confirmed by X‐ray diffraction and transmission electron microscopy. The thermal properties of the nanocomposites improved substantially over those of neat polystyrene. In particular, a maximum increase of 35.5 °C in the degradation temperature was displayed by these nanocomposites. Additionally, the surface elastic modulus and hardness of these nanocomposites were more than double those of pure polystyrene. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 534–542, 2005     

Reactive processing of syndiotactic polystyrene with an epoxy/amine solvent system

Syndiotactic polystyrene (sPS) is a new semi-crystalline thermoplastic which is believed to fill the price-performance gap between engineering and commodity plastics. In order to reduce the high processing temperature of sPS (>290°C), an epoxy-amine model system was used as a reactive solvent. Such a processing aid can be used to achieve a 50 to 500 fold lowering of the melt viscosity. When initially homogeneous solutions of sPS in a stoechiometric epoxy-amine mixture are thermally cured, Reaction Induced Phase Separation (RIPS) takes place, leading to phase separated thermoplastic-thermoset polymer blends. We focus our study on low (wt% sPS < 20%) and high concentration blends (wt% sPS > 60%) prepared by two processing techniques (mechanical stirring in a laboratory reactor or internal mixer/ reactive extrusion respectively). These blends have different potential interests. Low concentration blends (sPS domains in an epoxy-amine matrix) are prepared to create new, tunable blend morphologies by choosing the nature of the phase separation process, i.e. either crystallisation followed by polymerization or polymerization followed crystallisation. High concentration blends (sPS matrix containing dispersed epoxy-amine particles after RIPS) are prepared to facilitate the extrusion of sPS. In this case, the epoxy amine model system served as a reactive solvent. The time to the onset of RIPS is in the order of 7-9 min for low concentration blends, while it increases to 20-45 min for high concentration samples, as the reaction rates are substantially slowed down due to lower epoxy and amine concentrations. During the curing reaction the melting temperature of sPS in the reactive solvent mixture evolves back from a depressed value to the level of pure sPS. This indicates a change in the composition of the sPS phase, caused by (complete) phase separation upon reaction. We conclude that our epoxy amine system is suited for reactive processing of sPS, where final properties depend strongly on composition and processing conditions.     

Synthesis and characterization of highly fluorescent polythiophene derivatives containing polystyrene sidearms

In this study, macroinitiators with different content of atom‐transfer radical polymerization (ATRP) functional group on polythiophene backbone were first prepared by the copolymerization of 3‐[1‐ethyl‐2‐(2‐bromopropionate)]thiophene and 3‐hexylthiophene with various feed ratio. Then poly [3‐hexyl‐2,5‐thienylene‐co‐3‐[1‐ ethyl‐2‐(2‐[poly(styrene)]propionate)]‐2,5‐thienylene] (PTTBr‐PS) with different graft density were obtained by ATRP of styrene from these macroinitiators in anisole. The degree of polymerization of PS sidearm (DP_PS) was controlled by polymerization time. The structures of obtained graft copolymers were characterized by gel permeation chromatography (GPC), nuclear magnetic resonance (¹H NMR) and differential scanning calorimetry (DSC). Introduction of the PS sidearms onto the backbone of polythiophene was an attempt to trap the polythiophene backbone in a “solution‐like” conformation, thus inhibit the packing of polythiophene backbone and result in the improvement of fluorescent property in solid state. This was verified by the UV–vis and fluorescence analyses. Besides, it was also found that the optical property of PTTBr‐PS graft copolymer was dominated by its graft density and independent on the degree of polymerization of its PS sidearm. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1003–1013, 2008