Elastic recovery of immiscible blends 1. Analysis after steady state shear flow

Due to the interfacial tension, immiscible blends can show an elastic recovery that is substantially larger than that of their pure components. Here it is attempted to relate the elastic recovery after steady shear flow to the underlying morphology. On the one hand, the predictions of the Palierne and the Doi-Ohta models are calculated for the flow conditions during recoil. On the other hand, systematic recoil experiments after steady state shearing have been performed on a model blend. As the component polymers hardly show any recoil under the stresses applied in these tests, the measured recovery can be attributed completely to the action of the interface. Comparison of the model predictions with the experimental results shows that the recoverable strain can be derived quantitatively from the linear Palierne theory. Although the droplet deformation remained limited during the preshear, the retardation time predicted by this model has to be multiplied by the aspect ratio of the droplet phase to the power 2/3 to describe the experiments. For conditions in which the material does not show an intrinsic length scale, particular scaling relations as derived from the Doi-Ohta theory are found to apply also to recoil. Received: 5 August 1998 Accepted: 17 November 1998     

Rheology of compatibilized immiscible viscoelastic polymer blends

Rheological behavior of a PS/PE model viscoelastic immiscible blend compatibilized by two types of interfacial modifiers was investigated. Dynamic, steady shear, and transient experiments were performed to probe the effect of the interfacial modification on the rheological behavior of the blend. While the effect was relatively small in dynamic and steady shear experiments, significant signature of the presence of the copolymer was observed in transient experiments after start up of shear flow. The magnitude of the departure from Doi-Otha theory (worked out for non-compatibilized blends) was evaluated. Received: 6 March 2000 Accepted: 15 June 2000     

Stress relaxation as a microstructural probe for immiscible polymer blends

Relaxation has been investigated in immiscible blends that consist of slightly viscoelastic components. Both the shear and normal stresses have been measured after cessation of steady shear flow as well as after transient shear histories. The latter can generate a fibrillar structure which can relax by either retraction or break-up via end-pinching or Rayleigh instabilities. Each of these three relaxation mechanisms is reflected in the shape of the stress curves, from which also the corresponding structural time scales can be deduced. The experimental results have been used to evaluate the Doi-Ohta and Lee-Park models for immiscible blends. The scaling relations by Doi-Ohta are confirmed by the experimental results, but none of the existing models can correctly predict the complex relaxation behaviour observed for a highly deformed droplet phase. In the present study an alternative approach has been proposed. The stress relaxation due to fibril break-up via Rayleigh instabilities has been predicted successfully by combining physical models for the structural changes with the basic approach of the Doi-Ohta model.     

Strain recovery of model immiscible blends without compatibilizer

Strain recovery after the cessation of shear was studied in model immiscible blends composed of polyisobutylene drops (10–30% by weight) in a polydimethylsiloxane matrix. Blends of viscosity ratio (viscosity of the drops relative to the matrix viscosity) ranging from 0.3 to 1.7 were studied. Most of the strain recovery was attributable to interfacial tension, and could be well-described by just two parameters: the ultimate recovery and a single retardation time. Both these parameters were found to increase with the capillary number of the drops prior to cessation of shear. For blends that had reached steady shear conditions, the ultimate recovery decreased with increasing viscosity ratio, whereas the retardation time increased with increasing viscosity ratio. The retardation time was well-predicted, but the ultimate recovery was over-predicted by a linear viscoelastic model developed previously by Vinckier et al. (Rheol Acta 38:65–72, 1999).     

Diffusion effects on the interfacial tension of immiscible polymer blends

Most methods of measuring the interfacial tension between two immiscible polymers are based on the analysis of the shape that a drop of one polymer immersed in the other one exhibits under the action of flow or gravity. In such a situation, the small, yet nonzero mutual solubility between the two polymers acts toward mass transfer between the drop and the surrounding fluid. In this work, diffusion effects on the interfacial tension of the pair polyisobutylene/polydimethylsiloxane have been investigated by drop deformation under shear flow. When the drop was made of polyisobutylene, drop size decreased with time due to diffusion. Drop shrinkage was associated with a significant increase in interfacial tension, until an apparent plateau value was reached. The effect was attributed to a selective migration of molecular weights, which would act to enrich the drop with higher molar mass material. To support such an interpretation, drop viscosity was evaluated by drop shape analysis and it was actually found to increase with time. In some cases, the ratio between drop and continuous phase viscosity became higher than the critical value for drop breakup in shear flow. Upon inverting the phases (i.e., when the drop was made of polydimethylsiloxane), no significant transient effects were observed. In the light of these results, the problem of what are the correct values of interfacial tension and viscosity ratio for a polymer blend of a certain composition will also be discussed. Received: 25 January 1999 Accepted: 24 May 1999     

Elastic recovery of immiscible blends Part 2: Transient flow histories

Immiscible polymer blends are known to display an unusual elastic recovery after stress release. Recoil after steady-state shearing is well understood and obeys specific scaling relations. Releasing the stress before the steady-state morphology has been reached results in a more complex elastic recovery, including very large final values. This behaviour is investigated systematically. Model blends are used, consisting of nearly inelastic components; hence the measured recoil can be attributed totally to contributions from the interface. The instantaneous structure at the onset of the recoil can vary greatly in transient experiments, ranging from slightly deformed droplets to highly elongated filaments. The effects of this initial structure on the ultimate recoil and time scale of the recovery are studied. The morphological changes during recovery are considered as well. It is demonstrated that they can be computed from the normal stresses during stress relaxation with comparable initial morphologies. This indicates that the same morphological changes occur during stress relaxation and constrained recoil. A scaling relation for the recoil curves has been derived from the Doi-Ohta theory, which is confirmed by the experiments. Received: 9 December 1998 Accepted: 5 April 1999     

Strain recovery of model immiscible blends: effects of added compatibilizer

The effect of added compatibilizer on the strain recovery of model immiscible blends after cessation of shear was studied. Blends were composed of polyisobutylene drops (up to 30% by weight) in a polydimethylsiloxane matrix, with viscosity ratio (viscosity of the drops relative to the matrix viscosity) ranging from 0.3 to 1.7. Up to 1% by weight of a PIB-PDMS diblock copolymer was added as compatibilizer. The ultimate recovery recorded after reaching steady-shear conditions increased significantly due to added compatibilizer. Furthermore, the compatibilizer also slowed down the kinetics of the recovery; however, unlike uncompatibilized blends, the recovery could no longer be captured by a single retardation time. The largest increase in ultimate recovery due to compatibilizer occurred at the lowest viscosity ratio. In contrast, the greatest slowing down of the recovery due to compatibilizer occurred at the highest viscosity ratio. The rheological data by themselves are insufficient to reach a definitive conclusion about the mechanism of compatibilizer action. The results are consistent with the effects of flow-induced gradients in compatibilizer concentration. An alternative constitutive modeling approach that captures compatibilizer effects in terms of an interfacial dilational elasticity can reproduce the recovery curves qualitatively, but some predictions of the model contradict experimental results.     

Coalescence suppression in model immiscible polymer blends by nano-sized colloidal particles

The effect of nanometer sized silica particles (R16 nm) on the flow-induced morphology of immiscible polymer blends is studied. Polydimethylsiloxane (PDMS) and polyisobutylene (PIB) are chosen as model components. A stable droplet/matrix microstructure is obtained for blends of 30% PIB in 70% PDMS or vice versa. Rheological measurements are used to show that the silica particles alter the sensitivity of the of dispersed phase/matrix microstructure to shear flow. Coalescence is suppressed or at least slowed down on a practical time scale, especially when PDMS is the matrix phase. The effect of mixing conditions, pre-shear rate and particle concentration on the blend morphology are studied. Cryo-SEM is used to observe the accumulation of the particles at the interface. Blends stabilized by solid particles could provide an interesting alternative to blends compatibilized by block-copolymers.This paper was presented at the first Annual European Rheology Conference (AERC) held in Guimarães, Portugal, September 11-13, 2003.     

Stress relaxation behavior of PMMA/PS polymer blends

In this work, the stress relaxation behavior of PMMA/PS blends, with or without random copolymer addition, submitted to step shear strain experiments in the linear and nonlinear regime was studied. The effect of blend composition (ranging from 10 to 30 wt.% of dispersed phase), viscosity ratio (ranging from 0.1 to 7.5), and random copolymer addition (for concentrations up to 8 wt.% with respect to the dispersed phase) was evaluated and correlated to the evolution of the morphology of the blends. All blends presented three relaxation stages: a first fast relaxation which was attributed to the relaxation of the pure phases, a second one which was characterized by the presence of a plateau, and a third fast one. The relaxation was shown to be faster for less extended and smaller droplets and to be influenced by coalescence for blends with a dispersed phase concentration larger than 20 wt.%. The relaxation of the blend was strongly influenced by the matrix viscosity. The addition of random copolymer resulted in a slower relaxation of the droplets.     

Uniaxial extensional flow behavior of immiscible and compatibilized polypropylene/liquid crystalline polymer blends

In this work liquid crystalline polymer (LCP) and thermoplastic (TP) blends with and without compatibilizer were studied with respect to their elongational flow behavior, under uniaxial extensional flow. This knowledge is important because in processes involving dominantly extensional deformations, like the case of the formation of the LCP fibrillation, transient extensional flow properties become more important than transient or steady-shear properties. In systems characterized by disperse phase morphologies (10 and 20 wt%) the LCP acts as a plasticizer, decreasing the viscosity of the system and increasing its durability with respect to that of the matrix. On the other hand, for a system in which a co-continuous morphology is present (40 wt% LCP) fibrils and droplets deformation occurs simultaneously, leading to a much higher strain hardening and durability. Moreover, the addition of compatibilizers to the blends gives rise to an increase of the strain hardening and to a decrease of the durability, which is in accordance with the mechanical properties, namely a higher Young’s modulus and lower elongation at break, in comparison with noncompatibilized systems.     

Effects of coalescence and breakup on the steady-state morphology of an immiscible polymer blend in shear flow

The steady-state morphology of an immiscible polymer blend in shear flow has been investigated by optical microscopy techniques. The blend is composed by poly-isobutylene (PIB) and poly-dimethylsiloxane (PDMS) of comparable viscosity. Experiments were performed by means of a home-made transparent parallel plate device. The two plates can be independently counterrotated, so that sheared droplets of the dispersed phase can be kept fixed with respect to the microscope point of view, and observed for long times. The distribution of drops and their average size were measured directly during flow at different shear rates and for different blend compositions. It was found that the average drop size in steady-state conditions is a decreasing function of the applied shear rate, and does not depend on blend composition for volume fractions up to 10%. Experiments have proved that, in the shear rate range which could be investigated, the stationary morphology is controlled only by coalescence phenomena, droplet breakup playing no role in determining the size of the dispersed phase. More generally, it has been shown that the steady-state morphology is a function not only of the physical parameters of the blend and of the shear rate, but also of the initial conditions applied to the blend. The steady-state results reported in this paper constitute the first direct experimental confirmation of theoretical models which describe the mechanisms of shear-induced drop coalescence.     

Effect of interfacial tension on linear viscoelastic behavior of immiscible polymer blends

When interfacial tension is increased from zero to infinity, the storage dynamic modulus predicted by Palierne's model varies in a nearly Gaussian fashion with almost equal asymptotic values at the limits of low and high interfacial tension. We report a simple physical discussion of such an effect. Received: 13 January 1999 Accepted: 22 March 1999     

Uniaxial deformation and relaxation of polymer blends: relationship between flow and morphology development

Uniaxial elongational flow followed by stress relaxation of a dilute mixture of polystyrene/polymethylmethacrylate) PS/PMMA with PS (5 wt%) as a dispersed phase was investigated. The behavior of the blend was found to be dominated by the PMMA matrix during elongation and by the interface during the relaxation at long time. Such a behavior was related to drop deformation and shape recovery during the relaxation process as was confirmed by morphological analyses on samples quenched within the rheometer just after elongation and at various times during the relaxation process. The morphology and the rheological material functions variation were compared to the Yu model (Yu W, Bousmina M, Grmela M, Palierne JF, Zhou C (2002) Quantitative relationship between rheology and morphology in emulsions. J Rheol 46(6):1381–1399).     

Stress relaxation after oscillatory shear in a thermotropic liquid crystalline polymer

We report investigations of the rheology of a thermotropic liquid crystalline polymer subjected to oscillatory shear. In particular, we have studied its stress relaxation behaviour and found it to be well-represented by the linear viscoelastic model. In our studies, we observed a strong dependence of the relaxation rate on the position in the strain cycle at which the shear is stopped; a result which we show to be a general phenomenon of viscoelastic fluids and not unique to liquid crystalline polymers.     

Evolution of drop size distribution of polymer blends under shear flow by optical sectioning

In this work, we present a methodology to investigate the evolution of drop size distribution, due to coalescence, in liquid-liquid suspensions under simple shear flow. Our approach is based on 3D motorised sample scanning by optical sectioning and offline analysis of the acquired images. The application of such automated procedures allows the detection of a large number of drops, as required to minimise sampling errors and to obtain reliable results according to statistical methods from the literature. Three-dimensional reconstruction of the locations of the drops within the sample allows to evaluate possible wall and sedimentation effects. The proposed methodology is tested on polymer blends of polybutene and silicon oil, and a good reproducibility is found.This paper was presented at the first Annual European Rheology Conference (AERC) held in Guimarães, Portugal, September 11-13, 2003.     

Stress relaxation of a polymer melt after extensional flow

The relaxation behaviour of a stretched polymer melt is described with the aid of the semi-empirical constitutive equation of Wagner. The theoretical predictions based on this model, are in fair agreement with the experimental results, as far as the period of stress decay following the stress build-up is not too long.     

Dynamics of vorticity stretching and breakup of isolated viscoelastic droplets in an immiscible viscoelastic matrix

The effect of droplet elasticity on transient deformation of isolated droplets in immiscible polymer blends of equal viscosity was investigated. In terms of the deformation parameter, Def*=a*–c/a*+c where a* and c are apparent drop principal axes, it undergoes two cycles of positive oscillations before reaching a negative value, followed by one cycle of oscillation before attaining a steady state negative value. This behavior was observed when Capillary number, Ca, was varied between 3 and 9 at a fixed Weissenber number, Wi, of 0.31, and when Ca number was held fixed at 8 and Wi number was varied between 0.21 and 0.40. In another blend of relatively lower Wi number of 0.21, one cycle of oscillation in Def* was observed before reaching steady state negative values when Ca number was varied between 3 and 14. The steady state Def* varies inversely with Ca number, with a stronger dependence for the blend with higher Wi number. The magnitude of oscillation increases with increasing Ca and Wi numbers. The critical Ca was found to be 12 and 14 for the two blends studied; these values are about 30 times greater than that of Newtonian blends.     

Particle-induced bridging in immiscible polymer blends

Pickering emulsions are emulsions whose drops are stabilized against coalescence by particles adsorbed at their interface. Recent research on oil/water/particle systems shows that particles can sometimes adsorb at two oil/water interfaces. Such “bridging particles” can glue together drops of oil in water or vice versa. We hypothesize that the same effect should apply in immiscible polymer blends with droplet-matrix morphologies, viz., added particles should glue together drops and give rise to particle-bridged drop clusters. We test this hypothesis in PIB-in-PDMS blends [PIB, poly(isobutylene); PDMS, poly(dimethylsiloxane)] with fumed silica particles. Direct visualization shows that the particles can indeed induce clustering of the drops, and the blends appear to show gel-like behavior. Such gel-like behavior is confirmed by dynamic oscillatory experiments. However, we are unable to conclusively attribute the gel-like behavior to droplet clustering: Association of the fumed silica particles in the bulk, which itself causes gel-like behavior, confounds the results and prevents clear analysis of the gluing effect of the particles. We conclude that PIB/PDMS/fumed silica is not a good model system, for studying particle-containing polymer blends. We instead propose that spherical monodisperse silica particles can offer a far more convenient model system, and provide direct visual evidence of gluing of PIB drops in a PDMS matrix.     

Stress relaxation behavior of co-continuous PS/PMMA blends after step shear strain

Stress relaxation probing on the immiscible blends is an attractive route to reveal the time-dependent morphology–viscoelasticity correlations under/after flow. However, a comprehensive understanding on the stress relaxation of co-continuous blends, especially after subjected to a shear strain, is still lacking. In this work, the stress relaxation behavior of co-continuous polystyrene/poly(methyl methacrylate) (50/50) blends with different annealing times, strain levels, and temperatures was examined under step shear strain and was correlated with the development of their morphologies. It was found that co-continuous blends display a fast relaxation process which corresponded to the relaxation of bulk polymer and a second slower relaxation process due to the recovery of co-continuous morphology. The stress relaxation rates of co-continuous blends tend to decrease due to the coarsening of instable co-continuous structure during annealing. Furthermore, the stress relaxation of the co-continuous blends is strongly affected by the change of viscosity and interfacial tension caused by the temperature. The contribution of morphological coarsening, viscosity, and interfacial tension variation on the stress relaxation behavior of co-continuous blends was discussed based on the Lee–Park model and time–temperature superposition principle, respectively.