The use of broadband acoustic transducers and pulse-compression techniques for air-coupled ultrasonic imaging

A pulse-compression technique has been applied to air-coupled testing of solid materials. Capacitance transducers were used to generate wide bandwidth swept-frequency (chirp) signals in air, which were then used to measure and image solid samples in through transmission. The results demonstrate that such signal processing techniques lead to an improvement in the signal to noise ratio and timing accuracy for air-coupled testing. Measurements of thickness and spectroscopic experiments are presented. Images of defects in a wide range of materials, including metals and carbon-fibre composites have also been obtained. This combination of capacitive transducers with pulse-compression techniques is shown to be a powerful tool for non-contact air-coupled ultrasonic measurements.     

Elastic constants measurement of anisotropic Olivier wood plates using air-coupled transducers generated Lamb wave and ultrasonic bulk wave

A hybrid elastic wave method is applied to determine the anisotropic constants of Olive wood specimen considered as an orthotropic solid. The method is based on the measurements of the Lamb wave velocities as well as the bulk ultrasonic wave velocities. Electrostatic, air-coupled, ultrasonic transducers are used to generate and receive Lamb waves which are sensitive to material properties. The variation of phase velocity with frequency is measured for several modes propagating parallel and normal to the fiber direction along a thin Olivier wood plates. A numerical model based mainly on an optimization method is developed; it permits to recover seven out of nine elastic constants with an uncertainty of about 15%. The remaining two elastic constants are then obtained from bulk wave measurements. The experimental Lamb phase velocities are in good agreement with the calculated dispersion curves. The evaluation of Olive wood elastic properties has been performed in the low frequency range where the Lamb length wave is large in comparison with the heterogeneity extent. Within the interval errors, the obtained elastic tensor doesn’t reveal a large deviation from a uniaxial symmetry.     

Review of air-coupled ultrasonic materials characterization

This article presents a review of air-coupled ultrasonics employed in the characterization or nondestructive inspection of industrial materials. Developments in air-coupled transduction and electronics are briefly treated, although the emphasis here is on methods of characterization and inspection, and in overcoming limitations inherent in the use of such a tenuous sound coupling medium as air. The role of Lamb waves in plate characterization is covered, including the use of air-coupled acoustic beams to measure the elastic and/or viscoelastic properties of a material. Air-coupled acoustic detection, when other methods are employed to generate high-amplitude sound beams is also reviewed. Applications to civil engineering, acoustic tomography, and the characterization of both paper and wood are dealt with here. A brief summary of developments in air-coupled acoustic arrays and the application of air-coupled methods in nonlinear ultrasonics complete the review. In particular, the work of Professor Bernard Hosten and his collaborators at Bordeaux is carefully examined.     

Analysis of acoustic directivity of spherical cap transducers

In order to study the acoustic radiation from the spherical cap transducer,a theoretical model is used by solving the wave equation in spherical coordinates using the method of separation of variables,based on the spherical harmonic Fourier transform and boundary condition.The calculation formulas for the far field radiated pressure and directivity of spherical cap are derived.Some theoretical results are presented in the form of far-field directivity patterns of the spherical cap transducer for various polar angles of the spherical cap,radii of sphere baffle and operating frequencies.Both the diameter of the sphere baffle and the wavelength determine the directivity of acoustic radiation from a spherical cap.When the frequency is lower or the wavelength is longer than the diameter of the sphere baffle,the acoustic radiation from a spherical cap is omnidirectional.With the increase of the frequency or the diameter of the sphere baffle,the acoustic radiation from a spherical cap is more directional and the beamwidth more tends to spherical cap angle.Furthermore,the ripple in the beam is more obvious.The high frequency spherical cap transducer was fabricated and the directivity pattern was tested and the measurement data is shown to coincide with the theoretical results.This research can provide a guideline for designing the spherical cap transducers and arrays.     

球冠型换能器声辐射指向性分析

为了研究球冠型换能器的声辐射特性,在分离变量法求解球面坐标系下波动方程的基础上,采用基于球谐基傅里叶变换及边界条件的求解模型,给出了球冠型换能器声辐射的远场声压计算表达式和远场指向性表达式;仿真计算了球冠换能器的远场指向性随球冠极角、球半径及振动频率变化的特性,球冠所在球障板的直径和介质中声波的波长比决定着球冠声辐射指向性,在低频或波长大于球障板直径时,球冠声辐射呈无指向性,随着频率的增高即波长的减小或者球障板直径的增大,球冠声辐射的指向性越明显,波束开角越趋向于球冠的开角,而且波束开角内出现波浪状起伏越明显;试制了高频球冠型换能器基阵,测试了换能器基阵300 kHz的指向性,测试结果与理论计算相符合,验证了理论计算表达式的正确性,可为设计球冠型换能器及基阵提供理论指导。     

多匹配层空气耦合压电超声换能器*

该文针对超声无损检测与成像功能空气耦合换能器开展了分析计算和研制。为解决压电材料与空气间巨大的阻抗失配问题,进行了多匹配层设计,并基于有限元技术仿真设计了1-3压电复合材料参数。借助复数压电方程,导出考虑损耗的多匹配层压电复合材料换能器厚度振动等效电路,获得其等效导纳,以此计算电导谱,同时基于有限元技术数值计算相应电导谱,二者有较好的一致性。在此基础上分别设计制作复合压电材料,多匹配层材料以及由此构成的空气耦合超声换能器。换能器的实测电导谱与数值仿真结果一致。进一步的换能器回波信号测试及其谱分析结果表明,所研制的160 k Hz中心频率空气耦合换能器样品有较好灵敏度和带宽。这些结果说明,该文研制的空气耦合超声换能器的初样是成功的。     

空气耦合电容式微超声换能器设计

建立了空气耦合电容式微超声换能器(CMUT)的理论方法,分析CMUT各个结构参数对其性能参数的影响。根据理论分析结果结合无损检测应用背景设计了一个由16个阵元构成的CMUT阵列,并采用SOI晶圆键合工艺制作。该阵列每个阵元包含16个圆形CMUT敏感单元,敏感单元的半径400μm,中心频率230 kHz。建立CMUT发射和接收瞬态仿真模型分别得到CMUT发射声压和接收灵敏度与激励电压的关系,并通过实验测试验证该仿真模型的准确性。最后通过实验对CMUT与商用压电空耦超声换能器的性能进行对比,实验结果表明CMUT的发射声压和接收灵敏度与商用换能器达到相同数量级,并且能够成功激发和接收铝合金板中A_0模态Lamb波。     

空气耦合超声检测复合材料研究综述*

复合材料普遍具有高比强度、高比刚度、高模量、耐腐蚀等优异性能,广泛应用于飞机机翼、导弹外壳、航空发动机壳体等部位。制造和服役过程中各类缺陷影响复合材料的力学性能和服役性能,必须采用有效的方法准确检测和评估复合材料中各类缺陷。空气耦合式超声检测具有完全非接触、非侵入、无损伤和无需耦合剂的特点,能够很好地运用于复合材料的在线和在位检测。该文就近年来空气耦合超声检测技术的研究现状进行了系统综述,简明扼要地分析和介绍了当前空气耦合超声检测的研究热点及进展,重点介绍了1-3型压电复合材料换能器、信号处理技术、相控聚焦式空气耦合超声检测、超声在复合材料的传播特性及其与缺陷交互作用的研究现状,探讨了空气耦合超声无损检测技术与仪器的发展方向,总结了目前空气耦合超声检测的研究热点问题,最后展望了空气耦合超声检测的发展趋势和应用前景。     

Imaging using air-coupled polymer-membrane capacitive ultrasonic arrays

Polymer-membrane capacitive ultrasonic linear and 2-D arrays have been fabricated for use in air-coupled imaging. By using arrays as receivers, there is a possibility of much faster imaging as the need for physically moving the receiver to scan a sample can be replaced by electronic multiplexing. In order to utilise this, a through-thickness air-coupled image of a composite plate has been made using a 2-D array as a receiver and a comparatively large planar source in air. This was made possible by the use of a chirp drive signal and cross-correlation on the measured waveform. Larger 2-D arrays with an increased number of elements have been simulated using a small scanned single receiver, and excellent imaging potential demonstrated. In addition two array receivers have been used in conjunction with two methods of post-processing, SAFT and ellipse crossing, to locate objects accurately.     

Optimization of ultrasonic transducers

The so-called KLM-model for ultrasonic transducers is employed to optimize transducer design. Some new performance characteristics are defined which change monotonically with design parameters. These characteristics are based on the area of the envelope of the echo waveform produced by the transducer and of the corresponding amplitude spectrum. The efficiency of the transducer is defined by the round trip energy factor. The performance characteristics are used in a composite performance measure, which is then employed as a criterion in the optimization procedure. Two transducers are investigated: for medical imaging purposes and for spectral analysis of clinical echograms. The influence of electrical matching, backing impedance, matching layer impedance, bond line thickness and series induction on the optimized transducers is investigated.     

Characterization of mineral paper by air-coupled ultrasonic spectroscopy

A novel technology in the paper industry makes possible to produce paper by using a mineral powder and a polymer instead of cellulose fibers. This new product is called mineral paper, it presents some potential environmental advantages compared with conventional paper, while it exhibit a similar appearance and properties. The purpose of this work is to determine the possibilities of an air-coupled ultrasonic technique using wide band signals and spectral analysis to study this kind of materials. As no direct contact nor coupling fluids between the paper and the transducers is required, this technique is specially well suited to this problem. It also offers good perspectives for the development of a on-line quality control system. A through transmission technique (0.15-2.3 MHz) is employed and Fourier analysis is performed to obtain both magnitude and phase spectra of the transmission coefficient. Properties in the thickness direction as well as in the paper plane has been determined by the excitation and analysis of thickness and plate resonances at several incident angles and different directions within the paper plane. Different paper grades (from 140 to 480 g/m²) have been studied. Very high attenuation coefficients and very low propagation velocities (and hence elastic constant) have been obtained for most cases, this can be explained by considering the large porosity of this material (up to 50%) and the microstructure: a mixture of solid grains with a resin with a relatively large fraction of air-filled pores. Measurements show that unlike conventional cellulose machine made paper this material is transversely isotropic (isotropic in the paper plane) and that the degree of anisotropy (when in-plane directions are compared with the thickness direction) largely depends on the level of resin impregnation.     

Ferroelectret non-contact ultrasonic transducers

Dielectric and electromechanical properties of the cellular polypropylene ferroelectret films (EMFIT), combining strong piezoelectric response with a low density and softness, evidence their high potential for the air-coupled ultrasonic applications. The disadvantage of the low coupling factor is compensated by the extremely low acoustic impedance, which provides excellent matching to air and promises efficient sound transmission through the air–transducer interface. The influence of the electrodes on the electromechanical properties was investigated. Electron beam evaporation technology was adapted to the EMFIT films, and films with both-sided Au and Al electrodes were prepared without reducing or suppressing of the electromechanical properties. Finally, prototype transducers based on the EMFIT films were developed. In spite of the simple construction and absence of matching layers, high sensitivity of the EMFIT transducers was proved in the air-coupled ultrasonic experiment. Amplitude and delay time scanned images of the polyethylene step wedge with holes, obtained in both pulse-echo and transmission modes, demonstrate that non-contact ultrasonic imaging and testing with EMFIT transducers is possible. PACS 43.35.+d; 43.38.+n; 43.35.Zc; 43.38.-p     

虫蛀玉米种子的空气耦合超声波检测

提出了一种基于空气耦合超声波技术的玉米种子虫蛀孔洞颗粒和完好颗粒分类识别方法·首先根据玉米颗粒的弹性模量、泊松比和密度等物理量计算出了玉米颗粒的声速,并根据检测精度需求设定了激励信号频率。然后采用MATLAB对采集的两类种子超声波信号数据进行分析处理,并分析了种子厚度和摆放方位对超声波响应特征的影响。最后建立了K近邻(KNN)、簇类独立软模式法(SIMCA)、Fisher线性判别(LDA)和决策树(DT)识别模型,并对模型性能进行了测试.结果表明;种子孔洞深度、胚部厚度和正反面方位不同,即超声波在种子表面的反射程度不同、在种子中传播声程不同,则起声波信号衰减程度不同,导致接收到信号的幅值不同,且样本点在主成分分析(PCA)特征空间的分布也不同。4种识别模型均可以实现对两类玉米的分类识别,其中KNN模型性能最佳,其对虫蛀孔洞颗粒和完好颗粒的正确识别率分别为98%100%,误差带为2%,0。此结果说明采用空气耦合超声波技术可以实现对玉米种子虫蛀孔洞颗粒的检测。     

The radiated fields of focussing air-coupled ultrasonic phased arrays

This paper presents an investigation into the fields radiated into air by ultrasonic phased arrays under transient excitation. In particular, it includes a theoretical prediction of spatial variations in amplitude throughout the both the near-field and far-field of such arrays. The approach has been used to predict the result of phasing to produce a focus in air, which can be seen to be particularly effective in the near-field of the array. Interesting features are observed, which are then described in terms of the performance of both individual elements and the resulting array. It is shown how some elements of design can be used to improve performance in focussing. The predictions are compared to the results of experiments in air using electrostatic arrays, where good focussing could be achieved provided the appropriate design principles were followed. The approach has been developed specifically for use in air, but the results would also hold for modelling in certain medical arrays where a focussing requirement might be needed close to the array itself.     

Model-based optimization of ultrasonic transducers

Numerical simulation and automated optimization of Langevin-type ultrasonic transducers are investigated. These kind of transducers are standard components in various applications of high-power ultrasonics such as ultrasonic cleaning and chemical processing. Vibration of the transducer is simulated numerically by standard finite element method and the dimensions and shape parameters of a transducer are optimized with respect to different criteria. The novelty value of this work is the combination of the simulation model and the optimization problem by efficient automatic differentiation techniques. The capabilities of this approach are demonstrated with practical test cases in which various aspects of the operation of a transducer are improved.     

Coded waveforms for optimised air-coupled ultrasonic nondestructive evaluation

This paper investigates various types of coded waveforms that could be used for air-coupled ultrasound, using a pulse compression approach to signal processing. These are needed because of the low signal-to-noise ratios that are found in many air-coupled ultrasonic nondestructive evaluation measurements, due to the large acoustic mismatch between air and many solid materials. The various waveforms, including both swept-frequency signals and those with binary modulation, are described, and their performance in the presence of noise is compared. It is shown that the optimum choice of modulation signal depends on the bandwidth available and the type of measurement being made.     

An approximation to the far field and directivity of elastic wave transducers

The far field of surface mounted elastic wave transducers, as used in Non-Destructive Testing (NDT), is analyzed in order to understand the mechanisms that determine the directivity of these devices. To model the physical configuration, a moving distribution of normal traction, acting at the free surface of an elastic half-space, is used. The exact field expression consists of a spatial superposition of the elementary waves emitted by the hypothetical point sources that make up the finite source. The current aim is to derive approximate far field expressions that are physically instructive and numerically fast. This is achieved through a paraxial approximation of the elementary waves and a Taylor approximation of their arrival times. The approximate expressions thus obtained, consist of a time convolution of a paraxial wave and a transfer function. The latter represents the influence of the source geometry. Besides elucidating the mechanisms of directivity, the analysis renders a rule of thumb for synthesizing a source with a desired directivity pattern. Numerical experiments show that the approximations reduce the computational effort by a factor of 1000, and that the accuracy of the approximate far field and directivity proves excellent at distances beyond a few times the characteristic source size.     

多分量超声波换能器及其应用

为提高超声无损检测的精度的可靠性，本文研究了几种多分量超声波换能器，即二分量换能器和三分量换能器，分析和探讨了它们在声发射检测以及超声法应力测试中的应用。     

Study on the high power air-coupled ultrasonic compound transducer

The high power air-coupled compound ultrasonic transducer in flexural vibration is studied. The transducer consists of a sandwich longitudinal piezoelectric transducer and a circular thin plate in flexural vibration. The resonance frequency equation and the equivalent circuit of a circular radiator with clamped boundary condition are derived. The resonance frequency equation and the equivalent circuit of the compound transducer are also obtained. The radiated acoustic field of the circular thin plate radiator is analyzed and the directional pattern is calculated. It can be seen that when the vibrational order of the circular thin plate in flexural vibration is increased, the radiated acoustic field becomes complex.     

High-frequency broadband transducers of ultrasonic oscillations

The amplitude-frequency responses (AFRs) of ultrasonic oscillation transducers based on piezoelectric lithium iodate crystals of hexagonal modification and on magnetic soft ferrite powders are experimentally studied. The possibility to control the efficiency of magnetostriction powder transducers (MPTs) by variation in the value and orientation of the external magnetic field is shown. Results of measurements of the transformation efficiency for ferrites of various chemical compositions are presented.