Sequential synthesis of multiblock copolymers by atom transfer radical and cationic polymerization

ABCBA‐type pentablock copolymers of methyl methacrylate (MMA), styrene (S), and isobutylene (IB) were prepared by a three‐step synthesis, which included atom transfer radical polymerization (ATRP) and cationic polymerization: (1) poly(methyl methacrylate) (PMMA) with terminal chlorine atoms was prepared by ATRP initiated with an aromatic difunctional initiator bearing two trichloromethyl groups under CuCl/2,2′‐bipyridine catalysis; (2) PMMA with the same catalyst was used for ATRP of styrene, which produced a poly(S‐b‐MMA‐b‐S) triblock copolymer; and (3) IB was polymerized cationically in the presence of the aforementioned triblock copolymer and BCl₃, and this produced a poly(IB‐b‐S‐b‐MMA‐b‐S‐b‐IB) pentablock copolymer. The reaction temperature, varied from ?78 to ?25 °C, significantly affected the IB content in the product; the highest was obtained at ?25 °C. The formation of a pentablock copolymer with a narrow molecular weight distribution provided direct evidence of the presence of active chlorine at the ends of the poly(S‐b‐MMA‐b‐S) triblock copolymer, capable of the initiation of the cationic polymerization of IB in the presence of BCl₃. A differential scanning calorimetry trace of the pentablock copolymer (20.1 mol % IB) showed the glass‐transition temperatures of three segregated domains, that is, polyisobutylene (?87.4 °C), polystyrene (95.6 °C), and PMMA (103.7 °C) blocks. One glass‐transition temperature (104.5 °C) was observed for the aforementioned triblock copolymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6098–6108, 2004     

Reverse atom transfer radical polymerization of methyl methacrylate initiated by p‐chlorobenzenediazonium tetrafluoroborate

The controlled polymerization of methyl methacrylate (MMA) in bulk was initiated with p‐chlorobenzenediazonium tetrafluoroborate ( 1 ) and Cu(II) or Cu(I)/Cu(II)/N,N,N′,N″,N″‐pentamethyldietylene triamine (PMDETA) complex system at various temperatures (20, 60, and 90 °C). The proposed polymerization mechanism is based on the Meerwein‐type arylation reaction followed by a reverse atom transfer radical polymerization. In this mechanism, aryl radicals formed by the reaction with 1 and Cu(I) and/or PMDETA initiated the polymerization of MMA. The polymerization is controlled up to a molecular weight of 46,000 at 90 °C. Chain extension was carried out to confirm the controlled manner of the polymerization system. In all polymerization systems, the polydispersity index and initiator efficiency ranged from 1.10–1.57 to 0.10–0.21, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2019–2025, 2003     

Densely grafting copolymers of ethyl cellulose through atom transfer radical polymerization

Densely grafting copolymers of ethyl cellulose with polystyrene and poly(methyl methacrylate) were synthesized through atom transfer radical polymerization (ATRP). First, the residual hydroxyl groups on the ethyl cellulose reacted with 2‐bromoisobutyrylbromide to yield 2‐bromoisobutyryloxy groups, known to be an efficient initiator for ATRP. Subsequently, the functional ethyl cellulose was used as a macroinitiator in the ATRP of methyl methacrylate and styrene in toluene in conjunction with CuBr/N,N,N′,N″,N″‐pentamethyldiethylenetriamine as a catalyst system. The molecular weight of the graft copolymers increased without any trace of the macroinitiator, and the polydispersity was narrow. The molecular weight of the side chains increased with the monomer conversion. A kinetic study indicated that the polymerization was first‐order. The morphology of the densely grafted copolymer in solution was characterized through laser light scattering. The individual densely grafted copolymer molecules were observed through atomic force microscopy, which confirmed the synthesis of the densely grafted copolymer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4099–4108, 2005     

Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

Graft copolymers of polyethylene by atom transfer radical polymerization

Poly(ethylene‐g‐styrene) and poly(ethylene‐g‐methyl methacrylate) graft copolymers were prepared by atom transfer radical polymerization (ATRP). Commercially available poly(ethylene‐co‐glycidyl methacrylate) was converted into ATRP macroinitiators by reaction with chloroacetic acid and 2‐bromoisobutyric acid, respectively, and the pendant‐functionalized polyolefins were used to initiate the ATRP of styrene and methyl methacrylate. In both cases, incorporation of the vinyl monomer into the graft copolymer increased with extent of the reaction. The controlled growth of the side chains was proved in the case of poly(ethylene‐g‐styrene) by the linear increase of molecular weight with conversion and low polydispersity (M_w /M_n < 1.4) of the cleaved polystyrene grafts. Both macroinitiators and graft copolymers were characterized by ¹H NMR and differential scanning calorimetry. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2440–2448, 2000     

Synthesis and characterization of sulfonated block copolymers by atom transfer radical polymerization

Well‐defined sulfonated polystyrene and block copolymers with n‐butyl acrylate (nBA) were synthesized by CuBr catalyzed living radical polymerization. Neopentyl p‐styrene sulfonate (NSS) was polymerized with ethyl‐2‐bromopropionate initiator and CuBr catalyst with N,N,N′,N′‐pentamethylethyleneamine to give poly(NSS) (PNSS) with a narrow molecular weight distribution (MWD < 1.12). PNSS was then acidified by thermolysis resulting in a polystyrene backbone with 100% sulfonic acid groups. Random copolymers of NSS and styrene with various composition ratios were also synthesized by copolymerization of NSS and styrene with different feed ratios (MWD < 1.11). Well defined block copolymers with nBA were synthesized by sequential polymerization of NSS from a poly(n‐butyl acrylate) (PnBA) precursor using CuBr catalyzed living radical polymerization (MWD < 1.29). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5991–5998, 2008     

Synthesis of styrene/methyl methacrylate copolymers by atom transfer radical polymerization: 2D NMR investigations

Copolymers of styrene and methyl methacrylate were synthesized by atom transfer radical polymerization using methyl 2‐bromopropionate as initiator and CuBr/N,N,N′,N′,N″‐pentamethyldiethylenetriamine as catalyst. Molecular weight distributions were determined by gel permeation chromatography. The composition of the copolymer was determined by ¹H NMR. The comonomer reactivity ratios, determined by both Kelen–Tudos and nonlinear error‐in‐variables methods, were r_S = 0.64 ± 0.08, r_M = 0.63 ± 0.08 and r_S = 0.66, r_M = 0.65, respectively. The α‐methyl and carbonyl carbon resonances were found to be compositionally and configurationally sensitive. Complete spectral assignments of the ¹H and ¹³C NMR spectra of the copolymers were done by distortionless enhancement by polarization transfer and two‐dimensional NMR techniques such as heteronuclear single quantum coherence and heteronuclear multiple quantum coherence. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2076–2085, 2006     

Atom transfer radical polymerization of vinyl monomers in the presence of tetraethylthiuram disulfide

In situ ATRPs of MMA, St in the presence of TD catalyzed by FeCl₃/PPh₃ and CuBr₂/bpy have been studied, respectively. The results showed that the initiator Et₂NCS₂X (X = Cl or Br) and catalyst FeCl₂ or CuBr were formed in situ from the initiating components and the polymerization exhibited living radical polymerization characteristics. In the case of St polymerization with TD/CuBr/bpy initiating system, an inverse ATRP was observed.     

Novel catalyst system of MCl2/FeCl3·6H2O/PPh3 (M = Ni,Co, or Mn) for the atom transfer radical polymerization of methyl methacrylate

MCl₂ (M = Ni, Co, Sn, or Mn) and PPh₃ together acted as a catalyst for the radical polymerization of methyl methacrylate (MMA) in the presence of ethyl 2‐bromoisobutyrate as an initiator. The four systems all led to conventional radical polymerizations, which yielded polymers with a weight‐average molecular weight/number‐average molecular weight (M_w/M_n) ratio greater than 2.0 and became well controlled when a certain amount of FeCl₃·6H₂O was added. The polymerizations of MMA catalyzed by these four FeCl₃‐modified catalyst systems provided well‐defined polymers with low polydispersities (M_w/M_n < 1.28). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2625–2631, 2005     

Synthesis and characterization of poly(methyl methacrylate)‐block‐poly(methylphenylsilane)‐ block‐poly(methyl methacrylate) by atom transfer radical polymerization

ABA block copolymers of methyl methacrylate and methylphenylsilane were synthesized with a methodology based on atom transfer radical polymerization (ATRP). The reaction of samples of α,ω‐dihalopoly(methylphenylsilane) with 2‐hydroxyethyl‐2‐methyl‐2‐bromoproprionate gave suitable macroinitiators for the ATRP of methyl methacrylate. The latter procedure was carried out at 95 °C in a xylene solution with CuBr and 2,2‐bipyridine as the initiating system. The rate of the polymerization was first‐order with respect to monomer conversion. The block copolymers were characterized with ¹H NMR and ¹³C NMR spectroscopy and size exclusion chromatography, and differential scanning calorimetry was used to obtain preliminary evidence of phase separation in the copolymer products. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 30–40, 2003     

Reverse atom transfer radical polymerization of methyl methacrylate in room‐temperature ionic liquids

The reverse atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) was successfully carried out in 1‐butyl‐3‐methylimidazolium hexafluorophosphate with 2,2′‐azobisisobutyronitrile/CuCl₂/bipyridine as the initiating system, which had been reported as not able to promote a controlled process of MMA in bulk. The living nature of the polymerization was confirmed by kinetic studies, end‐group analysis, chain extension, and block copolymerization results. The polydispersity of the polymer obtained was quite narrow, with a weight‐average molecular weight/number‐average molecular weight ratio of less than 1.2. In comparison with other reverse ATRPs in bulk or conventional solvents, a much smaller amount of the catalyst was used. After a relatively easy removal of the polymer and residue monomer, the ionic liquid and catalytic system could be reused without further treatment. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 143–151, 2003     

Reverse atom transfer radical solution polymerization of methyl methacrylate under pulsed microwave irradiation

The reverse atom transfer radical polymerization (RATRP) of methyl methacrylate (MMA) was successfully carried out under pulsed microwave irradiation (PMI) at 69 °C with N,N‐dimethylformamide as a solvent and with azobisisobutyronitrile (AIBN)/CuBr₂/tetramethylethylenediamine as an initiation system. PMI resulted in a significant increase in the polymerization rate of RATRP. A 10.5% conversion for a polymer with a number‐average molecular weight of 34,500 and a polydispersity index of 1.23 was obtained under PMI with a mean power of 4.5 W in only 52 min, but 103 min was needed under a conventional heating process (CH) to reach a 8.3% conversion under identical conditions. At different [MMA]₀/[AIBN]₀ molar ratios, the apparent rate constant of polymerization under PMI was 1.5–2.3 times larger than that under CH. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3823–3834, 2002     

Preparation of polyethylene block copolymers by a combination of postmetallocene catalysis of ethylene polymerization and atom transfer radical polymerization

The synthesis of block copolymers consisting of a polyethylene segment and either a poly(meth)acrylate or polystyrene segment was accomplished through the combination of postmetallocene-mediated ethylene polymerization and subsequent atom transfer radical polymerization. A vinyl-terminated polyethylene (number-average molecular weight = 1800, weight-average molecular weight/number-average molecular weight =1.70) was synthesized by the polymerization of ethylene with a phenoxyimine zirconium complex as a catalyst activated with methylalumoxane (MAO). This polyethylene was efficiently converted into an atom transfer radical polymerization macroinitiator by the addition of α-bromoisobutyric acid to the vinyl chain end, and the polyethylene macroinitiator was used for the atom transfer radical polymerization of n-butyl acrylate, methyl methacrylate, or styrene; this resulted in defined polyethylene-b-poly(n-butyl acrylate), polyethylene-b-poly(methyl methacrylate), and polyethylene-b-polystyrene block copolymers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 496–504, 2004     

Emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate and methyl methacrylate

The emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate (EHMA) and methyl methacrylate (MMA) was carried out with the bifunctional initiator 1,4‐butylene glycol di(2‐bromoisobutyrate). The system was mediated by copper bromide/4,4′‐dinonyl‐2,2′‐bipyridyl and stabilized by polyoxyethylene sorbitan monooleate. The effects of the initiator concentration and temperature profile on the polymerization kinetics and latex stability were systematically examined. Both EHMA homopolymerization and successive copolymerization with MMA proceeded in a living manner and gave good control over the polymer molecular weights. The polymer molecular weights increased linearly with the monomer conversion with polydispersities lower than 1.2. A low‐temperature prepolymerization step was found to be helpful in stabilizing the latex systems, whereas further polymerization at an elevated temperature ensured high conversion rates. The EHMA polymers were effective as macroinitiators for initiating the block polymerization of MMA. Triblock poly(methyl methacrylate–2‐ethylhexyl methacrylate–methyl methacrylate) samples with various block lengths were synthesized. The MMA and EHMA reactivity ratios determined by a nonlinear least‐square method were ～0.903 and ～0.930, respectively, at 70 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1914–1925, 2006     

Atom transfer radical polymerization of methyl methacrylate at ambient temperature using soluble Cu(I) complex catalysts formed with mixed ligands of multidentate amines and halide ions

An Erratum has been published for this article in J Polym Sci Part A: Polym Chem (2004) 42(19) 5030 . The addition of soluble quaternaryammonium halides (QX) in catalytic amounts takes into solution CuX/pentamethyldiethylenetriamine (PMDETA) complex (X = Cl, Br) in methyl methacrylate (MMA). The soluble catalyst complex provided much better control of the polymerization of MMA at ambient temperature than did the insoluble catalyst formed in the absence of QX, with CuCl/PMDETA/Aliquat® 336 (AQCl) proving to be superior to the CuBr/PMDETA/Bu₄NBr catalyst system. The effect was independent of the size of the quaternaryammonium ion. Also, the presence of Cl in the catalyst–QX combination either as CuCl or as QCl was enough to give much better control than that provided by a wholly Br‐based system. Among the various initiators used, that is, ethyl 2‐bromoisobutyrate (EBiB), methyl 2‐bromopropionate (MBP), 1‐phenylethyl bromide (PEBr), and p‐toluenesulfonyl chloride (pTsCl), only EBiB gave a satisfactory result. With MBP and PEBr the initiation was slower than the propagation, whereas with pTsCl the initiation was very fast, so that instantaneous termination occurred. The living nature of the polymers was shown by block copolymer preparation. It has been suggested that some of the added halide ions entered into the coordination spheres of Cu(I) and Cu(II), leading to their improved solubility and stronger deactivation by the Cu(II) complex. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4132–4142, 2004     

Living radical graft polymerization of methyl methacrylate to polyethylene film with typical and reverse atom transfer radical polymerization

Nickel‐mediated atom transfer radical polymerization (ATRP) and iron‐mediated reverse ATRP were applied to the living radical graft polymerization of methyl methacrylate onto solid high‐density polyethylene (HDPE) films modified with 2,2,2‐tribromoethanol and benzophenone, respectively. The number‐average molecular weight (M_n) of the free poly(methyl methacrylate) (PMMA) produced simultaneously during grafting grew with the monomer conversion. The weight‐average molecular weight/number‐average molecular weight ratio (M_w/M_n) was small (<1.4), indicating a controlled polymerization. The grafting ratio showed a linear relation with M_n of the free PMMA for both reaction systems. With the same characteristics assumed for both free and graft PMMA, the grafting was controlled, and the increase in grafting ratio was ascribed to the growing chain length of the graft PMMA. In fact, M_n and M_w/M_n of the grafted PMMA chains cleaved from the polyethylene substrate were only slightly larger than those of the free PMMA chains, and this was confirmed in the system of nickel‐mediated ATRP. An appropriate period of UV preirradiation controlled the amount of initiation groups introduced to the HDPE film modified with benzophenone. The grafting ratio increased linearly with the preirradiation time. The graft polymerizations for both reaction systems proceeded in a controlled fashion. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3350–3359, 2002     

Synthesis of semifluorinated block copolymers by atom transfer radical polymerization

Two sets of styrene‐based semifluorinated block copolymers, one with a perfluoroether pendant group and another with a perfluoroalkyl group, were synthesized by atom transfer radical polymerization. Microphase separation of the block copolymers was established by small‐angle X‐ray scattering and differential scanning calorimetry (DSC). DSC measurements also showed that the perfluoroether‐based polymer had a low glass‐transition temperature (?44 °C). Contact‐angle measurements indicated that the semifluorinated block copolymers had low surface energies (ca. 13 mJ/m²). These materials hold promise as low‐surface‐energy additives or surfactants for supercritical CO₂ applications. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 853–861, 2004     

Solvent effect on the atom transfer radical polymerization of allyl methacrylate

The controlled radical polymerization of allyl methacrylate by atom transfer radical polymerization was carried out in solution at 70 °C, with ethyl 2‐bromoisobutyrate as the initiator and copper halide (CuX, where X is Cl or Br) with N,N,N′,N″,N″‐pentamethyldiethylenetriamine as the catalyst system. Kinetic analyses demonstrated that all the homopolymerization reactions showed a general behavior characterized by two clearly differentiated stages. Thus, in the early stage, the conversion increased continually with the time, independently of the solvent employed. In the second stage, a deceleration process took place, and a limit conversion was achieved, depending on the polarity and amount of the solvent used. The dependence of both the gel formation and limit conversion, as well as the molecular characteristics of poly(allyl methacrylate)s formed with different experimental parameters, such as the initial monomer concentration, the solvent employed, and the type of halide used as a catalyst, was also examined. The prepared polymers were characterized by size exclusion chromatography, Fourier transform infrared, and one‐ and two‐dimensional nuclear magnetic resonance spectroscopy. Moreover, chain‐growth experiments with butyl acrylate as the comonomer proved the living character of the poly(allyl methacrylate)s obtained, with these used as macroinitiators. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6247–6261, 2005     

Synthesis and characterization of amphiphilic triblock copolymers by iron‐mediated atom transfer radical polymerization

The atom transfer radical polymerization of methyl methacrylate (MMA) and n‐butyl methacrylate (n‐BMA) was initiated by a poly(ethylene oxide) chloro telechelic macroinitiator synthesized by esterification of poly(ethylene oxide) (PEO) with 2‐chloro propionyl chloride. The polymerization, carried out in bulk at 90 °C and catalyzed by iron(II) chloride tetrahydrate in the presence of triphenylphosphine ligand (FeCl₂ · 4H₂O/PPh₃), led to A–B–A amphiphilic triblock copolymers with MMA or n‐BMA as the A block and PEO as the B block. A kinetic study showed that the polymerization was first‐order with respect to the monomer concentration. Moreover, the experimental molecular weights of the block copolymers increased linearly with the monomer conversion, and the molecular weight distribution was acceptably narrow at the end of the reaction. These block copolymers turned out to be water‐soluble through the adjustment of the content of PEO blocks (PEO content >90% by mass). When the PEO content was small [monomer/macroinitiator molar ratio (M/I) = 300], the block copolymers were water‐insoluble and showed only one glass‐transition temperature. With an increase in the concentration of PEO (M/I = 100 or 50) in the copolymer, two glass transitions were detected, indicating phase separation. The macroinitiator and the corresponding triblock copolymers were characterized with Fourier transform infrared, proton nuclear magnetic resonance, size exclusion chromatography analysis, dynamic mechanical analysis, and differential scanning calorimetry. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5049–5061, 2005