Synthesis of epoxy monomers that undergo synergistic photopolymerization by a radical‐induced cationic mechanism

A series of novel, cycloaliphatic, cationically photopolymerizable epoxide monomers bearing benzyl ether groups were prepared. These monomers display a considerable enhancement in the rate of their cationic ring‐opening polymerizations in comparison with monomers that do not contain such groups. In this article, a synergistic free‐radical mechanism is proposed that accounts for this effect, and supporting evidence is offered for its verification. During UV irradiation of an onium salt cationic photoinitiator, the aryl radicals that are generated abstract labile benzyl hydrogens present in such monomers to generate the corresponding carbon‐centered radicals. Subsequently, these radicals are oxidized to benzyl carbocations by the onium salt via a nonphotochemical chain process. The observed increase in the rate and extent of the cationic ring‐opening polymerization of the epoxide monomers is due to the aforementioned mechanism, which effectively increases the number of reactive cationic species present during polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3578–3592, 2001     

Phenothiazine photosensitizers for onium salt photoinitiated cationic polymerization

Phenothiazine compounds bearing a wide range of different substituents are excellent photosensitizers for onium salt cationic photoinitiators. These photosensitizers are generally operative in the mid‐ and long‐range regions of the UV spectrum and are especially useful for enhancing the rate of photoinitiated cationic polymerization carried out utilizing both filtered and broadband UV emission sources. In this article, the syntheses of several different substituted phenothiazines are described and the ability of these compounds to photosensitize the photolysis of different onium salt photoinitiators is evaluated. Attempts were made to correlate the structure and spectral characteristics of the phenothiazines with their efficiency of photosensitization in the cationic photopolymerizations of several typical epoxide and vinyl ether monomers. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1187–1197, 2001     

Synthesis and cationic photopolymerization of epoxy‐functional siloxane monomers and oligomers

A series of difunctional silicon‐containing monomers were prepared with a novel method consisting of the monohydrosilation of an α,ω‐difunctional Si? H‐terminated siloxane with a vinyl‐functional epoxide or oxetane followed by the dehydrodimerization of the resulting Si? H‐functional intermediate. This method used simple, readily available starting materials and could be conducted as a streamlined one‐pot, two‐step synthesis. This novel method was also applied to the synthesis of several epoxy–silicone oligomers. The reactivities of these new monomers and oligomers were examined with Fourier transform real‐time infrared spectroscopy and optical pyrometry. Those monomers containing epoxycyclohexyl groups displayed excellent reactivity in cationic ring‐opening polymerization in the presence of lipophilic onium salt photoinitiators. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3056–3073, 2003     

Redox initiated cationic polymerization: Silane‐N‐aryl heteroaromatic onium salt redox couples

In this article, a new route for the synthesis of N‐aryl heteroaromatic onium salts by the direct copper catalyzed arylation of pyridine, substituted pyridines, isoquinoline, and acridine with diaryliodonium salts is described. It was demonstrated that these N‐aryl heteroaromatic onium salts undergo facile platinum or rhodium‐catalyzed reduction by silanes bearing Si? H groups. The reduction of N‐aryl heteroaromatic onium salts generates Brønsted acids. When this redox reaction was carried out in situ in the presence of an appropriate monomer, cationic polymerization was observed. Using this approach, the cationic polymerizations of epoxides, oxetanes, 1,3,5‐trioxane, styrene, and vinyl ethers were carried out. The use of optical pyrometry to monitor the redox initiated cationic polymerizations of some representative multifunctional monomers is described. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Modification of photoinitiated cationic epoxide polymerizations by sulfides

The addition of sulfides has a marked effect on the rates of onium salt induced photoinitiated cationic ring‐opening polymerizations of epoxide monomers. Various behaviors have been observed that depend on the structure of the sulfide. Dialkyl sulfides strongly inhibit the photopolymerizations of these monomers, whereas diaryl sulfides have a retarding effect on the photopolymerizations. Real‐time infrared spectroscopy and optical pyrometry have been employed as analytical methods to probe the kinetic effects of the addition of a variety of sulfides on cationic epoxide ring‐opening photopolymerizations. A mechanism is proposed that involves the formation of sulfonium salts as intermediates. The observations made in this study have important implications for cationic photopolymerizations in general and for photoinitiated cationic ring‐opening polymerizations of epoxides in particular. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2504–2519, 2005     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

A new visible light sensitive photoinitiator system for the cationic polymerization of epoxides

This communication reports the development of an efficient three‐component visible light sensitive photoinitiator system for the cationic ring‐opening photopolymerization of epoxide monomers and epoxide functional oligomers. The photoinitiator system consists of camphorquinone in combination with a benzyl alcohol to generate free radicals by the absorption of visible light. Subsequently, the radicals participate in the free radical chain induced decomposition of a diaryliodonium salt. The resulting strong Brønsted acid derived from this process catalyzes the cationic ring‐opening polymerization of a variety of epoxide substrates. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 866–875, 2009     

The synthesis and cationic photopolymerization of monomers based on dicyclopentadiene

Several new epoxide monomers based on dicyclopentadiene (DCPD) were prepared using straightforward reaction chemistry. Those monomer-bearing groups in addition to the epoxy moiety, which can stabilize free radicals, display a pronounced acceleration of the rate of cationic ring-opening polymerization in the presence of diaryliodonium salt photoinitiators. Mechanistic studies conducted with the aid of model compounds have shown that the apparent rate acceleration is due to the free radical chain-induced decomposition of the photoinitiator. One of the chain carriers in this reaction involves a monomer-derived free radical. Also prepared was dicyclopentadiene monomer (V) bearing polymerizable epoxide and 1-propenyl ether groups in the same molecule. The functional groups in V appear to undergo independent vinyl and epoxide ring-opening polymerization. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3427–3440, 1999     

Visible and long‐wavelength photoinitiated cationic polymerization

A new system for efficiently carrying out cationic photopolymerizations with visible and long‐wavelength UV light is described. This system is based on the principle that certain onium salt cationic photoinitiators can be reduced by free radicals produced by the hydrogen abstraction reactions of photoexcited ketones. Thus, when camphorquinone, benzil, 2‐isopropylthioxanthone, and 2‐ethylanthraquinone are irradiated in the presence of a monomer that can serve as a hydrogen donor, the resulting monomer‐bound radical rapidly reduces a diaryliodonium salt or a dialkylphenacylsulfonium salt, and the resulting monomer‐centered cations initiate the polymerizations of epoxides, vinyl ethers, and heterocyclic compounds. Onium salts with high reduction potentials, such as triarylsulfonium salts, do not undergo sensitization by this new system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 343–356, 2001     

Reactivity of oxetane monomers in photoinitiated cationic polymerization

Studies of the onium salt photoinitiated cationic ring‐opening polymerizations of various 3,3‐disubstituted oxetane monomers have been conducted with real‐time infrared spectroscopy and optical pyrometry. The polymerizations of these monomers are typified by an extended induction period that has been attributed to the presence of a long‐lived tertiary oxonium ion intermediate formed by the reaction of the initially formed secondary oxonium ion with the cyclic ether monomer. Because the extended induction period in the photopolymerization of these monomers renders oxetane monomers of limited value for many applications, methods have been sought for its minimization or elimination. Three general methods have been found effective in markedly shortening the induction period: (1) carrying out the photopolymerizations at higher temperatures, (2) copolymerizing with more reactive epoxide monomers, and (3) using free‐radical photoinitiators as synergists. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3205–3220, 2005     

PHOTOINITIATED CATIONIC POLYMERIZATION OF EPOXY MONOMERS IN THE PRESENCE OF POLY(3,4-EPOXY-1-BUTENE)

ABSTRACT

Hydroxyl-terminated poly(3,4-epoxy-1-butene) (polyEPB) is an interesting and highly useful agent for the acceleration of the photoinitiated cationic ring-opening polymerization of epoxide monomers. Kinetic investigations using real-time infrared spectroscopy have shown that the observed acceleration of the polymerization is due to two independent mechanisms. Crosslinking polymerization of epoxide monomers is accelerated due to an activated monomer mechanism that results in facile chain transfer due to interaction of the terminal hydroxyl groups of polyEPB with the growing oxonium ion chain ends. A second mechanism involving participation of polyEPB in a free radical chain induced decomposition of the onium salt photoinitiator is mainly responsible for the observed acceleration in the rate of polymerization. A large number of polymer-bound carbocationic species are generated by this mechanism that are capable of initiating polymerization of the epoxide monomer.     

Photo-redox induced cationic polymerization of divinyl ethers

The cationic polymerization of diethyleneglycoldivinyl ether was initiated by cationic species originating from the redox reaction between photochemically generated free radicals or excited state photosensitizers and various onium salts. For the oxidation of free radicals, the efficiency of the initiation process depended primarily on the redox potential of the redox couple and hence the reactivity could be altered by choosing an appropriate combination of free radical photoinitiator and onium salt. The electron transfer from excited state photosensitizers to the phenacyletramethylenesulfonium salt showed no correlation between the free energy of the process and the initiation efficiency.     

Synthesis and photopolymerization of monomers bearing isopropenylphenoxy groups

The synthesis of a series of monomers containing isopropenylphenoxy groups was carried out. On irradiation with UV light in the presence of onium salt photoacid generators, these monomers undergo a chain extension reaction consisting of a dimerization followed by a Friedel-Crafts ring closure which results in the formation of polymers with indane groups in the backbone. Aryl imide-containing monomers bearing isopropenylphenoxy groups were also shown to undergo facile photoinduced cationic polymerization. The resulting polymers displayed excellent thermal stability. © 1995 John Wiley & Sons, Inc.     

Photoinitiated cationic polymerization of limonene 1,2‐oxide and α‐pinene oxide

Limonene 1,2‐oxide (LMO) and α‐pinene oxide (α‐PO) are two high reactivity biorenewable monomers that undergo facile photoinitiated cationic ring‐opening polymerizations using both diaryliodonium salt and triarylsufonium salt photoinitiators. Comparative studies showed that α‐PO is more reactive than LMO, and this is because it undergoes a simultaneous double ring‐opening reaction involving both the epoxide group and the cyclobutane ring. It was also observed that α‐PO also undergoes more undesirable side reactions than LMO. The greatest utility of these two monomers is projected to be as reactive diluents in crosslinking photocopolymerizations with multifunctional epoxide and oxetane monomers. Prototype copolymerization studies with several difunctional monomers showed that LMO and α‐PO were effective in increasing the reaction rates and shortening the induction periods of photopolymerizations of these monomers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

The synthesis and study of the photoinitiated cationic polymerization of novel cycloaliphatic epoxides

The synthesis of a series of difunctional epoxides bearing two epoxycyclohexyl groups linked together by an alkylene ether group has been carried out. Subsequently, the reactivities of these novel monomers was investigated and compared to the reactivity of the cycloali-phatic epoxide, 3,4-epoxycyclohexylmethyl 3′,4′-epoxycyclohexane carboxylate ( I ) in pho-toinitiated cationic polymerization. It was observed that alkylene oxide linking the two epoxycyclohexyl groups was short and the monomers are more reactive than I . The effects of the photoinitiator structure and the experimental conditions of the cationic photopo-lymerization on the rates was also studied using real-time infrared spectroscopy. © 1995 John Wiley & Sons, Inc.     

Iodonium‐polyoxometalate and thianthrenium‐polyoxometalate as new one‐component UV photoinitiators for radical and cationic polymerization

Four novel onium salts (onium‐polyoxometalate) have been synthesized and characterized. They contain a diphenyliodonium or a thianthrenium (TH) moiety and a polyoxomolybdate or a polyoxotungstate as new counter anions. Outstandingly, these counter anions are photochemically active and can sensitize the decomposition of the iodonium or TH moiety through an intramolecular electron transfer. The phenyl radicals generated upon UV light irradiation (Xe–Hg lamp) are very efficient to initiate the radical polymerization of acrylates. Cations are also generated for the cationic polymerization of epoxides. Remarkably, these novel iodonium and TH salts are characterized by a higher reactivity compared with that of the diphenyliodonium hexafluorophosphate and the commercial TH salt, respectively. Interpenetrating polymer networks can also be obtained under air through a concomitant cationic/radical photopolymerization of an epoxy/acrylate blend (monomer conversions > 65%). The photochemical mechanisms are studied by steady‐state photolysis, cyclic voltammetry, and electron spin resonance techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 981–989     

Cationic photopolymerization with the aid of pyridinium‐type salts

Pyridinium‐type salts containing an N‐ethoxy group belong to the family of onium salts and are photoinitiators appropriate for the polymerization of monomers such as oxiranes and vinyl ethers which are not polymerizable by a free radical mechanism. The initiation is accomplished by direct or indirect (sensitized) photolysis of the onium ion, with the former being restricted to the wavelength range of self absorption, the latter being applicable at wavelengths of visible light. An additionally useful tool, namely free radical‐mediated generation of initiating species enlarges the versatility of pyridinium salts as photoinitiators. In this connection, the oxidation of free radicals by pyridinium‐type ions and the free radical‐induced fragmentation of alkoxy pyridinium ions are addressed in this article. Moreover, an interesting application is noted concerning the synthesis of novel block copolymers with the aid of the onium salt‐based photopolymerization technique.     

Synthesis and cationic photopolymerization of monomers based on nopol

Starting with nopol [(R)‐(−)‐2‐(2′‐hydroxyethyl)‐6,6‐dimethyl‐8‐oxatricyclo[3.1.1.1^2,3]octane, I] as a substrate, two new, interesting monomers, allyl nopol ether epoxide III and nopol 1‐propenyl ether epoxide IV, were prepared. The photoinitiated cationic polymerizations of these two monomers as well as several other model compounds were studied using real‐time infrared spectroscopy. Surprisingly, the rates of epoxide ring‐opening polymerization of both monomers were enhanced as compared to those of the model compounds. Two different mechanisms which involve the free radical induced decomposition of the diaryliodonium salt photoinitiator were proposed to explain the rate acceleration effects. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1199–1209, 1999     

Redox initiated cationic polymerization: Reduction of diaryliodonium salts by 9‐BBN

Diaryliodonium salts undergo facile reduction by the dialkylborane, 9‐BBN. The combination of these two reagents constitutes a redox couple that can be employed as a convenient and versatile initiator system for the cationic polymerizations of styrenic monomers, vinyl ethers and the ring‐opening polymerizations of cyclic ethers and acetals including; epoxides, oxetanes, tetrahydrofuran, and 1,3,5‐trioxane. The polymerizations of these monomers can be carried out in either neat monomer or under solution conditions. Typically, the redox cationic polymerizations of the above monomers are rapid and exothermic. Optical pyrometry (infrared thermography) was employed as a convenient method with which to monitor and optimize the aforementioned redox initiated cationic polymerizations. Studies of the effects of variations in the structure and concentrations of the diaryliodonium salt and 9‐BBN on the polymerizations of various monomers were carried out. A mechanism for the redox cationic initiation of the polymerizations was proposed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5639–5651, 2009     

Photoinitiated cationic polymerization of epoxy alcohol monomers

A series of epoxy alcohols were prepared by simple, straightforward methods. These compounds were very reactive monomers that polymerized rapidly on UV irradiation in the presence of cationic photoinitiators. The kinetics of the cationic photopolymerization of these monomers were studied with diaryliodonium salt photoinitiators and real‐time IR spectroscopy. The rate of epoxide ring‐opening polymerization was enhanced markedly by the presence of the hydroxy group. Using model compounds, the monomers were shown to polymerize via an activated monomer mechanism. Simple epoxy alcohols polymerized to give polymers with a hyperbranched structure. The novel monomers also were observed to accelerate the rate of the photopolymerization of mono‐ and multifunctional epoxides. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 389–401, 2000