Effects of ultrasonic vibration on subcooled pool boiling critical heat flux

The effects of ultrasonic vibration on critical heat flux (CHF) have been experimentally investigated under natural convection condition. Flat bakelite plates coated with thin copper layer and distilled water are used as heated specimens and working fluid, respectively. Measurements of CHF on flat heated surface were made with and without ultrasonic vibration applied to working fluid. An inclination angle of the heated surface and water subcooling are varied as well. Examined water subcoolings are 5°C, 20°C, 40°C and the angles are 0°, 10°, 20°, 45°, 90°, 180°. The measurements show that ultrasonic wave applied to water enhances CHF and its extent is dependent upon inclination angle as well as water subcooling. The rate of increase in CHF increases with an increase in water subcooling while it decreases with an increase in inclination angle. Visual observation shows that the cause of CHF augmentation is closely related with the dynamic behaviour of bubble generation and departure in acoustic field.     

Experimental study of the effect of spray inclination on ultrafast cooling of a hot steel plate

The ultrafast cooling that occurs during high mass flux air-atomized spray impingement on a hot 6 mm thick stainless steel plate has been studied experimentally in terms of the nozzle inclination between 0° and 60°. The average mass flux of water used in the study accounts to 510 kg/m² s. The coolants used in the study are pure water and surfactant water of 600 ppm concentration. The initial temperature of the plate has been maintained at 900 °C, which is the temperature of a hot strip on run-out table in steel industry. The transient surface heat flux and temperature histories have been estimated by an inverse heat solver using measured temperature input data. Heat transfer results demonstrates that optimum cooling efficiency (~2.76 MW/m², 194 °C/s) for pure water has been achieved at 30° nozzle orientation. The inclined nozzle has not been found beneficial when surfactant water is used as the coolant.     

Heat transfer during transient cooling of high temperature surface with an impinging jet

 An experimental study of transient boiling heat transfer during a cooling of a hot cylindrical block with an impinging water jet has been made at atmospheric pressure. The experimental data were taken for the following conditions: a degree of subcooling of ΔT _sub = 20–80 K, a jet velocity of u _j  = 5–15 m/s, a nozzle diameter of d _j  = 2 mm and three materials of copper, brass and carbon steel. The block was initially and uniformly heated to about 250 °C and the transient temperatures in the block were measured at eight locations in r-direction at two different depths from the surface during the cooling of hot block. The surface heat flux distribution with time was evaluated using a numerical analysis of 2-D heat conduction. Behavior of the wetting front, which is extending the nucleate boiling region outward, is observed with a high-speed video camera. A position of wetting region is measured and it is correlated well with a power function of time. The changes in estimated heat flux and temperature were compared with the position of wetting region to clarify the effects of subcooling, jet velocity and thermal properties of block on the transient cooling. Received on 17 March 2000     

Experimental study on condensation heat transfer of steam on vertical titanium plates with different surface energies

Visual experiments were employed to investigate heat transfer characteristics of steam on vertical titanium plates with/without surface modifications for different surface energies. Stable dropwise condensation and filmwise condensation were achieved on two surface modification titanium plates, respectively. Dropwise and rivulet filmwise co-existing condensation form of steam was observed on unmodified titanium surfaces. With increase in the surface subcooling, the ratio of area (η) covered by drops decreased and departure diameter of droplets increased, resulting in a decrease in condensation heat transfer coefficient. Condensation heat transfer coefficient decreased sharply with the values of η decreasing when the fraction of the surface area covered by drops was greater than that covered by rivulets. Otherwise, the value of η had little effect on the heat transfer performance. Based on the experimental phenomena observed, the heat flux through the surface was proposed to express as the sum of the heat flux through the dropwise region and rivulet filmwise region. The heat flux through the whole surface was the weighted mean value of the two regions mentioned above. The model presented explains the gradual change of heat transfer coefficient for transition condensation with the ratio of area covered by drops. The simulation results agreed well with the present experimental data when the subcooling temperature is lower than 10 °C.     

Heat transfer in a second-order fluid for flow around a circular cylinder

The temperature distribution within the thermal boundary layer region due to the flow of an incompressible second-order fluid around a heated circular cylinder, maintained at a constant temperature higher than that of the fluid at infinity, has been obtained near the forward stagnation point by series expansion. The graph of the Nusselt number Nu for the Prandtl number P = 25 and the Eckert number E = 0.1 indicates that the non-Newtonian effect is to increase the heat flux from the cylinder to the liquid in the region 0° ? θ ? 15.7° and to decrease it in the region 15.7° < θ ? 0₀ where θ is the angular distance on the cylinder measured from the forward stagnation point. The critical point θ₀ at which Nu = 0, that is, where the effect of the frictional heating balances the effect of the temperature difference and there is no heat flux either from the cylinder or from the liquid, shifts towards the forward stagnation point with the increase of non-Newtonian effects.     

Flow boiling heat transfer of R134a,R236fa and R245fa in a horizontal 1.030 mm circular channel

This research focuses on acquiring accurate flow boiling heat transfer data and flow pattern visualization for three refrigerants, R134a, R236fa and R245fa in a 1.030 mm channel. We investigate trends in the data, and their possible mechanisms, for mass fluxes from 200 to 1600 kg/m²s, heat fluxes from 2.3 kW/m² to 250 kW/m² at T_sat = 31 °C and ΔT_sub from 2 to 9 K. The local saturated flow boiling heat transfer coefficients display a heat flux and a mass flux dependency but no residual subcooling influence. The changes in heat transfer trends correspond well with flow regime transitions. These were segregated into the isolated bubble (IB) regime, the coalescing bubble (CB) regime, and the annular (A) regime for the three fluids. The importance of nucleate boiling and forced convection in these small channels is still relatively unclear and requires further research.     

Critical heat flux of liquid helium (I) in forced convective boiling

For liquid helium (I) flowing through a uniformly heated vertical tube of 1 mm i.d., critical heat flux (CHF) of forced convective boiling has been measured under the conditions of a pressure of 0.199 MPa with vapor-to-liquid density ratio, of 0.409, length-to-diameter ratios from 25 to 200, mass velocities from 11 to 108 kg m^?2 s^?1, and inlet subcooling enthalpy from ?3.5 to +7.0 kJ kg^?1. The experimental results thus obtained are analyzed revealing that the high pressure character, which has already been observed for water and Freons at extremely high pressures, is certainly found at high mass velocities for liquid helium too, though its appearance is restricted within very narrow limits due to the phenomenon that the wall temperature situation identifying the CHF condition fades away when the mass velocity becomes high.     

Saturated critical heat flux in a multi-microchannel heat sink fed by a split flow system

An extensive experimental campaign has been carried out for the measurement of saturated critical heat flux in a multi-microchannel copper heat sink. The heat sink was formed by 29 parallel channels that were 199 μm wide and 756 μm deep. In order to increase the critical heat flux and reduce the two-phase pressure drop, a split flow system was implemented with one central inlet at the middle of the channels and two outlets at either end. The base critical heat flux was measured using three HFC Refrigerants (R134a, R236fa and R245fa) for mass fluxes ranging from 250 to 1500 kg/m² s, inlet subcoolings from ?25 to ?5 K and saturation temperatures from 20 to 50 °C. The parametric effects of mass velocity, saturation temperature and inlet subcooling were investigated. The analysis showed that significantly higher CHF was obtainable with the split flow system (one inlet–two outlets) compared to the single inlet–single outlet system, providing also a much lower pressure drop. Notably several existing predictive methods matched the experimental data quite well and quantitatively predicted the benefit of higher CHF of the split flow.     

Experiments on melting of a vertical ice layer immersed in immiscible liquid

Experiments on the melting of a vertical ice layer immersed in immiscible liquid yielded quantitative results both for the timewise evolution of the melting front and the heat transfer. Vegetable oil, which was contained in a rectangular vessel, was adopted as a testing liquid. A bubble-free ice block stuck on a cooled wall was installed vertically in the vessel. The experiments were carried out for the immiscible liquid temperatures from 7.6 to 30.0 ^°C, while for the cooled wall temperatures from 0 to ?11.5 ^°C. The flow structure of the liquid and the melting front were extensively observed and recorded photographically. It was found that the heat transfer and the rate of melting are significantly affected by a couple of fluid motions of both the water melt induced by melting of ice and the immiscible liquid based on free convection.     

Effect of subcooling on critical heat flux during pool boiling on a horizontal heated wire

Critical heat flux(CHF) is measured during pool boiling of water and R113 on a heated horizontal wire submerged in a subcooled liquid. Experiments are conducted over a pressure range from 0.1 to 3.0 MPa and subcooling up to 220 K. CHF data reveal that the CHF increases in a linear fashion with an increase in subcooling, and that the increment of the CHF with increasing subcooling becomes larger with increasing pressure. The characteristics of the CHF obtained differ from those of existing correlations at high pressures, although it is a similar tendency to them in that the CHF is proportional to the subcooling. A new correlation is derived by taking into account the effect of both the density ratio, ρ _L /ρ _V , and the Peclet number, Pe, and it succeeds in predicting the CHF data up to higher pressure and higher subcooling ranges, more effectively than previous studies using existing applicable ranges. Received on 23 July 1997     

Subcooled flow boiling of R-134a in vertical channels of small diameter

Subcooled flow boiling heat transfer for refrigerant R-134a in vertical cylindrical tubes with 0.83, 1.22 and 1.70 mm internal diameter was experimentally investigated. The effects of the heat flux, q″ = 1–26 kW/m², mass flux, G = 300–700 kg/m² s, inlet subcooling, ΔT_sub,i = 5–15 °C, system pressure, P = 7.70–10.17 bar, and channel diameter, D, on the subcooled boiling heat transfer were explored in detail. The results are presented in the form of boiling curves and heat transfer coefficients. The boiling curves evidenced the existence of hysteresis when increasing the heat flux until the onset of nucleate boiling, ONB. The wall superheat at ONB was found to be essentially higher than that predicted with correlations for larger tubes. An increase of the mass flux leads, for early subcooled boiling, to an increase in the heat transfer coefficient. However, for fully developed subcooled boiling, increases of the mass flux only result in a slight improvement of the heat transfer. Higher inlet subcooling, higher system pressure and smaller channel diameter lead to better boiling heat transfer. Experimental heat transfer coefficients are compared to predictions from classical correlations available in the literature. None of them predicts the experimental data for all tested conditions.     

Boiling heat transfer,pressure drop,and flow pattern in a horizontal square minichannel

This study experimentally investigated the flow boiling heat transfer, pressure drop, and flow pattern in a horizontal square minichannel with a hydraulic diameter of 2.0 mm, and the effects of mass flux, vapor quality, heat flux, and refrigerant properties on the flow boiling characteristics were clarified. The heat transfer coefficient and pressure drop of R32 and R1234yf were measured in a mass flux range of 50–400 kgm⁻²s⁻¹ at a saturation temperature of 15 °C. The flow pattern of the square minichannel outlet was observed and was classified as plug, wavy, churn, and annular flows. The heat transfer coefficients in the square minichannel were larger than those in the circular minichannel with a similar hydraulic diameter at low mass flux conditions. The heat transfer coefficients of R32 indicated higher values compared with those of R1234yf at same mass flux and qualities. An empirical heat transfer model taking into account the forced convection, nucleate boiling, and thin liquid film evaporation was developed for horizontal square and circular minichannels. The frictional pressure drop of R32 was 1.5–2 times higher than that of R1234yf at same mass flux and vapor quality condition, and the effect of channel shape on the frictional pressure drop was small unlike the boiling heat transfer.     

Experimental study on bubble departure characteristics in subcooled nucleate pool boiling

The boiling models use departure diameter and frequency in closure relations for the calculation of nucleate boiling heat flux. These parameters are normally derived from empirical correlations which depend heavily on experiments. While these parameters are studied mostly for saturated conditions, there is not sufficient data for the values of departure diameter and frequency in subcooled boiling. In this work, the bubble departure characteristics, i.e. the departure diameters and frequency have been measured using high speed visualization experiments with subcooled demineralized water at atmospheric pressure for nucleate pool boiling conditions. The water pool dimensions were 300 mm × 135 mm × 250 mm with four different heating elements to carry out the parametric studies of bubble departure behavior. The considered parameters were heater surface roughness, heater geometry and heater inclination along with the experimental conditions like degree of subcooling (ΔT_sub = 5−20 K), superheat (ΔT_sat = 1−10 K) and the heat flux. The departure diameters and frequencies were directly measured from the images captured. It was intended to generate the subcooled nucleate pool boiling data under a wide range of conditions which are not present in the literature. The departure diameter was found to increase with the wall superheat, heater size and the inclination angle while the liquid subcooling and surface roughness produced a damping effect on the diameter. The departure frequency was found to increase with the wall superheat and the inclination angle, but decreases with an increase in the heater size. The frequency increases with the degree of subcooling except very close to the saturation, and is unaffected by the surface roughness beyond a certain superheat value.     

An investigation of a model of the flow pattern transition mechanism in relation to the identification of annular flow of R134a in a vertical tube using various void fraction models and flow regime maps

In the present study, new experimental data are presented for literature on the prediction of film thickness and identification of flow regime during the co-current downward condensation in a vertical smooth copper tube having an inner diameter of 8.1 mm and a length of 500 mm. R134a and water are used as working fluids in the tube side and annular side of a double tube heat exchanger, respectively. Condensation experiments are done at mass fluxes of 300 and 515 kg m^?2 s^?1. The condensing temperatures are between 40 and 50 °C; heat fluxes are between 12.65 and 66.61 kW m^?2. The average experimental heat transfer coefficient of the refrigerant HFC-134a is calculated by applying an energy balance based on the energy transferred from the test section. A mathematical model by Barnea et al. based on the momentum balance of liquid and vapor phases is used to determine the condensation film thickness of R134a. The comparative film thickness values are determined indirectly using relevant measured data together with various void fraction models and correlations reported in the open literature. The effects of heat flux, mass flux, and condensation temperature on the film thickness and condensation heat transfer coefficient are also discussed for the laminar and turbulent flow conditions. There is a good agreement between the film thickness results obtained from the theoretical model and those obtained from six of 35 void fraction models in the high mass flux region of R134a. In spite of their different valid conditions, six well-known flow regime maps from the literature are found to be predictive for the annular flow conditions in the test tube in spite of their different operating conditions.     

Thermal diagnostics of highly heated surfaces using water-spray cooling

Spray cooling of heated surfaces is common in many industrial applications, notably steelmaking, because of its high heat dissipating ability. Control of the surface heat flux rate contributes to better products; it is shown that the heat transfer rate depends on the mass fraction of liquid. Quantitative information regarding the parameters affecting spray cooling is relatively scarce. The rate of heat transfer from a plate due to impinging of an array of water jets was investigated numerically through the solution of heat conduction equation. The simulation is carried out for eight different sprayers, in the range of ejected fluid pressure between 1 bar and 3 bars. Experimental data are used to study the influence of the function g(x, y), of dispersed water, on heat transfer variations across the surface at the temperature of 600°C. Curves were generated showing time histories of the steel temperature for the removal of high heat fluxes of the order of 300 W/cm². It was also observed that for lower temperatures, the predicted local heat transfer coefficient increased significantly. In memory of H. Mzad’s father Mebrouk.     

Experimental investigation of post-dryout heat transfer in annulus with spacers

Experimental investigations of post-dryout heat transfer in 10 × 22.1 annulus test section with spacers were carried out in the high-pressure two-phase flow loop at the Royal Institute of Technology (KTH). The test section was manufactured of Inconel 600 to withstand high temperatures. Several thermocouples were installed on tube and rod surfaces to measure the local wall temperature. Measurements were performed for mass flow rate in range from 500 to 2000 kg m⁻² s⁻¹, with inlet subcooling equal to 10 and 40 K, heat flux in a range from 480 to 1380 kW m⁻² and for the system pressure of 7 MPa. Uniform axial power distributions were applied on rod and tube walls. Using different distributions of heat flux between walls, post-dryout was achieved either on the inner or on the outer wall. The experimental results indicate a very strong influence of spacers on post-dryout heat transfer. For low mass flow rates the wall superheat was significantly reduced downstream of spacers, even though the whole distance between spacers was still under post-dryout conditions when heat flux was high enough. At high mass flow rates and under investigated range of heat flux the dryout patches were effectively quenched downstream of spacers.     

Experimental investigation of micro-scale temperature transients in sub-cooled flow boiling on a horizontal heater

Surface temperature fluctuations that occur locally underneath departing bubbles in pool boiling are shown to result in local heat transfer coefficients ranging from 1 to 10 kW/cm². These estimates were reported in the literature involved both numerical and experimental approaches. Significantly higher heat fluxes are associated with flow boiling than pool boiling under similar conditions of wall superheat and liquid subcooling (e.g. at boiling inception and at critical heat flux). These enhancements are primarily caused by the convective transport, acceleration/distortion of the bubble departure process as well as the resultant potential enhancement of the local surface temperature fluctuations.In this study we measure the surface temperature fluctuations using temperature micro/nano-sensors fabricated on a silicon wafer during flow boiling on the silicon wafer which is heated from below. The silicon wafer is clamped on a constant heat flux type calorimeter consisting of a vertical copper cylinder with embedded cartridge heaters and K-type thermocouples. Micro/nano-thermocouples (thin film thermocouples or “TFT”) are fabricated on the surface of the silicon wafer. High speed data acquisition apparatus is used to record temperature data from the TFT at 1 kHz. A fluorinert was used as the test fluid (PF-5060, manufacturer: 3M Co.). The calorimeter and surface temperature measurement apparatus is housed in a test section with glass walls for visual observation. The liquid is pumped from a constant temperature bath to maintain a fixed subcooling during the experiments under steady state conditions. The transient temperature data from the FFT array during flow boiling on the silicon wafer is analyzed using fast Fourier transform (FFT). The FFT data is analyzed as a function of the wall heat flux and wall superheat. The number of temperature peaks in the FFT data is observed to increase with increase in wall heat flux and the peaks are found to cover a wider spectrum with peaks at higher frequencies with enhancement of heat flux. The surface temperature fluctuations, especially at small length and time scales, are perturbed potentially by the coupled hydrodynamic and thermal transport processes, resulting in enhanced local and global heat flux values. Boiling incipience condition and the flow boiling data are compared with correlations reported in the literature.     

Experimental investigation of mixed convection in a rectangular duct with a heated plate in the middle of cross section

The flow and heat transfer in an inclined and horizontal rectangular duct with a heated plate longitudinally mounted in the middle of cross section was experimentally investigated. The heated plate and rectangular duct were both made of highly conductive materials, and the heated plate was subjected to a uniform heat flux. The heat transfer processes through the test section were under various operating conditions: Pr ≈ 0.7, inclination angle ϕ = −60° to +60°, Reynolds number Re = 334–1,911, Grashof number Gr = 5.26 × 10²–5.78 × 10⁶. The experimental results showed that the average Nusselt number in the entrance region was 1.6–2 times as large as that in the fully developed region. The average Nusselt numbers and pressure drops increased with the Reynolds number. The average Nusselt numbers and pressure drops decreased with an increase in the inclination angle from −60° to +60° when the Reynolds number was less than 1,500. But when the Reynolds number increased to over about 1,800, the heat transfer coefficients and pressure drops were independent of inclination angles.     

A correlation for heat transfer during subcooled boiling on a single tube with forced crossflow

Many heat exchangers, such as shell and tube heat exchangers and kettle reboilers, involve boiling with flow across tubes. For rational design of such heat exchangers, it is desirable to be able to predict heat transfer on a single tube. The dimensionless correlation presented here agrees well with available data for subcooled boiling during crossflow on a single tube. The correlating parameters are the same as those used for boiling inside tubes¹⁶. The data correlated include three fluids, four tube materials, tube diameters from 1.2 to 25.4 mm, subcooling from 0 to 80°C, and velocities from 0.02 to 7.8 m/s. The mean deviation of 334 data points is 9.5%. Hence the new correlation appears to be usable over a wide range of parameters.     

Inlet throttling effect on the boiling two-phase flow stability in a natural circulation loop with a chimney

 Experiments have been conducted to investigate an effect of inlet restriction on the thermal-hydraulic stability. A Test facility used in this study was designed and constructed to have non-dimensional values that are nearly equal to those of natural circulation BWR. Experimental results showed that driving force of the natural circulation at the stability boundary was described as a function of heat flux and inlet subcooling independent of inlet restriction. In order to extend experimental database regarding thermal-hydraulic stability to different inlet restriction, numerical analysis was carried out based on the homogeneous flow model. Stability maps in reference to the core inlet subcooling and heat flux were presented for various inlet restrictions using the above-mentioned function. Instability region during the inlet subcooling shifted to the higher inlet subcooling with increasing inlet restriction and became larger with increasing heat flux. Received on 17 January 2000