Effects of polyether–polyamide block copolymer coating on performance and fouling of reverse osmosis membranes

The effects of a water-permeable polymer coating on the performance and fouling of high-flux (ESPA1 and ESPA3) and low-flux (SWC4) polyamide reverse osmosis (RO) membranes were investigated. It was anticipated that the coating would create a smoother hydrophilic surface that would be less susceptible to fouling when challenged with a motor-oil/surfactant/water feed emulsion (used as a model foulant). AFM and FT-IR analyses confirm that a 1 wt.% polyether–polyamide (PEBAX^® 1657) solution applied to ESPA and SWC4 membranes produces a continuous polymer coating layer and, thereby, provides smoother membrane surfaces. However, pure-water permeation data combined with a series-resistance model analysis reveal that the coating does not only cover the surface of the polyamide membrane, but also penetrates into its porous ridge-and-valley structure. During a long-term (106-day) fouling test with an oil/surfactant/water emulsion, the rate of flux decline was slower for coated than for uncoated membranes. This improvement in fouling resistance compensated for the decrease in permeate flux for SWC4 over a period of approximately 40 days. However, the coating material is believed to penetrate more deeply into the polyamide surface layer of the high flux, high surface area ESPA membranes relative to the low-flux SWC4, resulting in significant water flux reduction.     

Crosslinked poly(ethylene oxide) fouling resistant coating materials for oil/water separation

Potential fouling reducing coating materials were synthesized via free-radical photopolymerization of aqueous solutions of poly(ethylene glycol) diacrylate (PEGDA). Crosslinked PEGDA (XLPEGDA) exhibited high water permeability and good fouling resistance to oil/water mixtures. Water permeability increased strongly with increasing the water content in the prepolymerization water mixture, going from 10 to 150 L μm/(m² h bar) as prepolymerization water content increased from 60 to 80 wt.%. However, molecular weight cutoff decreased as water content increased. These materials were applied to polysulfone (PSF) UF membranes to form coatings on the surface of the PSF membranes. Oil/water crossflow filtration experiments showed that the coated PSF membranes had water flux values 400% higher than that of an uncoated PSF membrane after 24 h of operation, and the coated membranes had higher organic rejection than the uncoated membranes.     

Novel ultrafiltration membranes with the least fouling properties for the treatment of veterinary antibiotics in the pharmaceutical wastewater

Dendrimers have received more attention in all fields of research these days. In the present study, polyamidoamine (PAMAM) dendrimers were synthesized on the acrylic ultrafiltration membranes to minimize fouling as an important deficiency in the separation process. The antifouling activity of these dendrimers with different generations (G0‐3) was tested to restrict three macrolides (tylvalosin, tylosin, and tulathromycin) and two pleuromutilins (tiamulin and valnemulin) as veterinary antibiotic drugs with amine groups and positive charges at pH = 7 of the membrane surface. These compounds are risky for human consumption. Due to having several amine functional groups and branches, PAMAM dendrimers can be a great coating agent for antifouling. G3 PAMAM dendrimer‐coated membranes had the best performance (water flux: 130.7 L/m²·h, rejection of tulathromycin: 91.4%, flux recovery ratio: 86.3%). The function of this ultrafiltration process depended on pore size and also charge surface. A significant reduction for irreversible and reversible fouling was observed for this new ultrafiltration membrane (F_ir: 14.5%, F_re: 21.9%). This observation was confirmed by the power law model. Three 5‐hour cycle ultrafiltration processes were carried out for veterinary antibiotic wastewater that showed 3.18% loss of initial water flux (for the third cycle), final cleaning efficiency of 96.82%, and tylvalosin rejection of 94.1%.     

Fabrication of blend hydrophilic polyamide imide (Torlon®)-sulfonated poly (ether ether ketone) hollow fiber membranes for oily wastewater treatment

Blend hydrophilic polyamide imide (PAI)-sulfonated poly (ether ether keton) (SPEEK) hollow fiber membranes were fabricated for oil-water emulsion separation. The structure and performance of the membranes were examined by FESEM analysis, N₂ permeation, overall porosity, collapsing pressure, water contact angle, pure water flux, molecular weight cutoff (MWCO), and oil rejection tests. By studying ternary phase diagrams of polymer/solvent-additive/water system, the higher phase-inversion rate was confirmed for the solutions prepared at higher PAI/SPEEK ratio. A more open structure with larger finger-likes was observed by increasing PAI/SPEEK ratio. Mean pore size of 81 nm, overall porosity of 79% and water contact angle of 58° were obtained for the improved membrane prepared by PAI/SPEEK ratio of 85/15. Increasing SPEEK ratio resulted in lower mechanical stability in terms of collapsing pressure. Pure water flux of about 2.5 times of the plain PAI membrane was found for the improved membrane. MWCO of 460 kDa was found for the improved blend membrane. From oil rejection test, all the membranes demonstrated an oil rejection of over 95%. The improved membrane showed a lower rate of permeate flux reduction compared to the plain membrane which was related to the smaller fouling possibility. Less fouling resistance of the improved membrane was related to the higher flux recovery ratio (about 92%). For all the membranes, the dominant fouling mechanism was found to be the cake filtration. The improved PAI-SPEEK hollow fiber membranes was found to be practical for ultrafiltration of oily wastewaters.     

Rotating reverse osmosis: a dynamic model for flux and rejection.

Reverse osmosis (RO) is a compact process for the removal of ionic and organic pollutants from contaminated water. However, flux decline and rejection deterioration due to concentration polarization and membrane fouling hinders the application of RO technology. In this study, a rotating cylindrical RO membrane is theoretically investigated as a novel method to reduce polarization and fouling. A dynamic model based on RO membrane transport incorporating concentration polarization is used to predict the performance of rotating RO system. Operating parameters such as rotational speed and transmembrane pressure play an important role in determining the flux and rejection in rotating RO. For a given geometry, a rotational speed sufficient to generate Taylor vortices in the annulus is essential to maintain high flux as well as high rejection. The flux and rejection were calculated for wide range of operating pressures and rotational speeds.     

The effect of heat treatment of PES and PVDF ultrafiltration membranes on morphology and performance for milk filtration

The flat sheet polyethersulfone (PES) and poly(vinylidene fluoride) (PVDF) membranes were prepared by immersion precipitation technique. The influence of hot air and water treatment on morphology and performance of membranes were investigated. The membranes were characterized by AFM, SEM, cross-flow filtration of milk and fouling analysis. The PES membrane turns to a denser structure with thick skin layer by air treatment at various temperatures during different times. This diminishes the pure water flux (PWF). However the milk permeation flux (MPF) was considerably improved at 100 °C air treatment for 20 min with no change in protein rejection. The smooth surface and slight decrease in surface pore size for air treated PES membrane at 100 °C compared to untreated membrane may cause this behavior for the membrane. The water treatment of PES membranes at 55 and 75 °C declines the PWF and MPF and increases the protein rejection. This is due to slight decrease in membrane surface pore size. The treatment of PES membrane with water at higher temperature results in a porous structure with superior performance. The fouling analysis of 20 min treated membrane indicates that the surface properties of 100 °C air treated and 95 °C water treated PES membranes are improved compared to untreated membrane. The SEM observation depicts that the morphology of air and water treated PVDF membranes was denser and smoother with increasing the heat treatment temperature. The 20 min air treated PVDF membranes at 100 °C and water treated at 95 °C exhibited the highest performance and antifouling properties.     

Role of membrane surface morphology in colloidal fouling of cellulose acetate and composite aromatic polyamide reverse osmosis membranes

Laboratory-scale colloidal fouling tests, comparing the fouling behavior of cellulose acetate and aromatic polyamide thin-film composite reverse osmosis (RO) membranes, are reported. Fouling of both membranes was studied at identical initial permeation rates so that the effect of the transverse hydrodynamic force (permeation drag) on the fouling of both membranes is comparable. Results showed a significantly higher fouling rate for the thin-film composite membranes compared to that for the cellulose acetate membranes. Addition of an anionic surfactant (sodium dodecyl sulfate, SDS) to mask variations in chemical and electrokinetic surface characteristics of the cellulose acetate and aromatic polyamide membranes resulted in only a small change in the fouling behavior. The higher fouling rate for the thin-film composite membranes is attributed to surface roughness which is inherent in interfacially polymerized aromatic polyamide composite membranes. AFM and SEM images of the two membrane surfaces strongly support this conclusion. These surface images reveal that the thin-film composite membrane exhibits large-scale surface roughness of ridge-and-valley structure, while the cellulose acetate membrane surface is relatively smooth.     

Fouling of reverse osmosis membranes by biopolymers in wastewater secondary effluent: Role of membrane surface properties and initial permeate flux

Reverse osmosis (RO) is being increasingly used in treatment of domestic wastewater secondary effluent for potable and non-potable reuse. Among other solutes, dissolved biopolymers, i.e., proteins and polysaccharides, can lead to severe fouling of RO membranes. In this study, the roles of RO membrane surface properties in membrane fouling by two model biopolymers, bovine serum albumin (BSA) and sodium alginate, were investigated. Three commercial RO membranes with different surface properties were tested in a laboratory-scale cross-flow RO system. Membrane surface properties considered include surface roughness, zeta potential, and hydrophobicity. Experimental results revealed that membrane surface roughness had the greatest effect on fouling by the biopolymers tested. Accordingly, modified membranes with smoother surfaces showed significantly lower fouling rates. When Ca²⁺ was present, alginate fouled RO membranes much faster than BSA. Considerable synergistic effect was observed when both BSA and alginate were present. The larger foulant particle sizes measured in the co-existence of BSA and alginate indicate formation of BSA-alginate aggregates, which resulted in greater fouling rates. Faster initial flux decline was observed at higher initial permeate flux even when the flux was measured against accumulative permeate volume, indicating a negative impact of higher operating pressure.     

Thermosensitive poly(N-isopropylacrylamide-co-acrylamide) hydrogels: Synthesis, swelling and interaction with ionic surfactants

Thermosensitive hydrogels were prepared by free-radical polymerization in aqueous solution from N-isopropylacrylamide (NIPA) and acrylamide (AAm) monomers. N,N-Methylenebis(acrylamide) (MBAAm) was used as a crosslinker. A kinetic study of the absorption determined the transport mechanism. The diffusion coefficients of these hydrogels were calculated for the Fickian mechanism. It was shown that the swelling behavior of the P(NIPA-co-AAm) hydrogels can be controlled by changing the amount of MBAAm. The swelling equilibrium of the P(NIPA-co-AAm) hydrogels was also investigated as a function of temperature in aqueous solutions of the anionic surfactant sodium dodecyl sulfate (SDS) and the cationic surfactant dodecyltrimethylammonium bromide (DTAB). In SDS and DTAB solutions, the equilibrium swelling ratio of the hydrogels increased, this is ascribed to the conversion of non-ionic P(NIPA-co-AAm) hydrogel into polyelectrolyte hydrogels due to binding of surfactant molecules through the hydrophobic interaction. Additionally, the amount of free SDS and DTAB ions was measured at different temperatures by a conductometric method, it was found that the electric conductivity of the P(NIPA-co-AAm)—surfactant systems depended strongly on both the type and concentration of surfactant solutions.     

Cellulose acetate nanocomposite ultrafiltration membranes tailored with hydrous manganese dioxide nanoparticles for water treatment applications

Hydrous manganese dioxide (HMO) nanoparticles incorporated cellulose acetate (CA) composite ultrafiltration (UF) membranes are prepared with the aim of improving the water permeation and BSA contaminant removal. The HMO nanoparticles are synthesized from manganese ion and characterized by FT‐IR, XRD, and FESEM. The effect of variation of HMO on CA membranes is probed using FT‐IR, EDAX, contact angle, SEM, and AFM analysis to demonstrate their chemical functionality, hydrophilicity, and morphology. CA/HMO membranes are showing the enhancement in pure water flux (PWF), water uptake, porosity, hydrophilicity, fouling resistance, BSA rejection, and flux recovery ratio (FRR). CA‐1 membrane displayed higher PWF (143.6 Lm²h^?1), BSA rejection (95.9%), irreversible fouling (93.3%), and FRR (93.3%). Overall results confirmed that the CA/HMO nanocomposite UF membranes overcome the bottlenecks and shows potential for water treatment applications.     

Influence of membrane surface properties on initial rate of colloidal fouling of reverse osmosis and nanofiltration membranes

Recent studies have shown that membrane surface morphology and structure influence permeability, rejection, and colloidal fouling behavior of reverse osmosis (RO) and nanofiltration (NF) membranes. This investigation attempts to identify the most influential membrane properties governing colloidal fouling rate of RO/NF membranes. Four aromatic polyamide thin-film composite membranes were characterized for physical surface morphology, surface chemical properties, surface zeta potential, and specific surface chemical structure. Membrane fouling data obtained in a laboratory-scale crossflow filtration unit were correlated to the measured membrane surface properties. Results show that colloidal fouling of RO and NF membranes is nearly perfectly correlated with membrane surface roughness, regardless of physical and chemical operating conditions. It is further demonstrated that atomic force microscope (AFM) images of fouled membranes yield valuable insights into the mechanisms governing colloidal fouling. At the initial stages of fouling, AFM images clearly show that more particles are deposited on rough membranes than on smooth membranes. Particles preferentially accumulate in the “valleys” of rough membranes, resulting in “valley clogging” which causes more severe flux decline than in smooth membranes.     

Effect of type and concentration of surfactants on swelling behavior of poly[<Emphasis Type="Italic">N</Emphasis>-[3-(dimethylamino)propyl]methacrylamide-co- <Emphasis Type="Italic">N,N</Emphasis>-methylenebis(acrylamide)] hydrogels

A series of thermosensitive hydrogels were prepared from N-[3-(dimethylamino)propyl]methacrylamide (DMAPMA) monomer by using 11.6–17.8% (m/m) N,N-methylenebis(acrylamide) (MBAAm) as the crosslinker and comonomer in water. A kinetic study of the absorption determined the transport mechanism. The diffusion coefficients of these hydrogels were calculated for the Fickian mechanism. It was shown that the swelling behavior of the P(DMAPMA-co-MBAAm) hydrogels can be controlled by changing the amount of MBAAm. The swelling equilibrium of the P(DMAPMA-co-MBAAm) hydrogels was also investigated as a function of temperature in aqueous solutions of the anionic surfactant sodium dodecyl sulfate (SDS) and the cationic surfactant dodecyltrimethylammonium bromide (DTAB). In pure water, irrespective of the amount of MBAAm, the P(DMAPMA-co-MBAAm) hydrogels showed a discontinuous phase transition between 30 and 40 °C. However, the transition changed from discontinuous to continuous with the addition of surfactants, this is ascribed to the conversion of non-ionic P(DMAPMA-co-MBAAm) hydrogel into polyelectrolyte hydrogels due to binding of surfactants through the hydrophobic interaction. Additionally, the amount of free SDS and DTAB ions was measured at different temperatures by a conductometric method, it was found that the electric conductivity of the P(DMAPMA-co-MBAAm) – surfactant systems depended strongly on both the type and concentration of surfactant solutions.     

Fouling of reverse osmosis and nanofiltration membranes by humic acid—Effects of solution composition and hydrodynamic conditions

Fouling of reverse osmosis (RO) and nanofiltration (NF) membranes by humic acid, a recalcitrant natural organic matter (NOM), was systematically investigated. The membrane flux performance depended on both hydrodynamic conditions (flux and cross-flow velocity) and solution composition (humic acid concentration, pH, ionic strength, and calcium concentration), and was largely independent of virgin membrane properties. While increasing humic acid concentration and ionic strength, and lowering cross-flow velocity affected flux performance moderately, severe flux reduction occurred at high initial flux, low pH, and high calcium concentration. At a calcium concentration of 1 mM, all the membranes exhibited an identical stable flux, independent of their respective intrinsic membrane permeabilities. The effect of solution composition was more significant at higher fluxes. Improved salt rejection was observed as a result of humic acid fouling, which was likely due to Donnan exclusion by humic material close to membrane surfaces. Greater rejection improvement was observed for membranes with rougher surfaces.     

Colloidal interactions and fouling of NF and RO membranes: a review

Colloids are fine particles whose characteristic size falls within the rough size range of 1-1000 nm. In pressure-driven membrane systems, these fine particles have a strong tendency to foul the membranes, causing a significant loss in water permeability and often a deteriorated product water quality. There have been a large number of systematic studies on colloidal fouling of reverse osmosis (RO) and nanofiltration (NF) membranes in the last three decades, and the understanding of colloidal fouling has been significantly advanced. The current paper reviews the mechanisms and factors controlling colloidal fouling of both RO and NF membranes. Major colloidal foulants (including both rigid inorganic colloids and organic macromolecules) and their properties are summarized. The deposition of such colloidal particles on an RO or NF membrane forms a cake layer, which can adversely affect the membrane flux due to 1) the cake layer hydraulic resistance and/or 2) the cake-enhanced osmotic pressure. The effects of feedwater compositions, membrane properties, and hydrodynamic conditions are discussed in detail for inorganic colloids, natural organic matter, polysaccharides, and proteins. In general, these effects can be readily explained by considering the mass transfer near the membrane surface and the colloid-membrane (or colloid-colloid) interaction. The critical flux and limiting flux concepts, originally developed for colloidal fouling of porous membranes, are also applicable to RO and NF membranes. For small colloids (diameter?100 nm), the limiting flux can result from two different mechanisms: 1) the diffusion-solubility (gel formation) controlled mechanism and 2) the surface interaction controlled mechanism. The former mechanism probably dominates for concentrated solutions, while the latter mechanism may be more important for dilute solutions. Future research needs on RO and NF colloidal fouling are also identified in the current paper.     

Exploring the characteristics,performance, and modification of Matrimid for development of thin‐film composite and thin‐film nanocomposite reverse osmosis membranes

Reverse osmosis (RO) membrane technology is widely employed to address the demands for freshwater. In this study, fabrication and performance evaluation of customized RO membranes comprised of Matrimid and polyacrylonitrile (PAN) is carried out. While exploring adoption of slip coating procedure, the effects of various modification techniques including incorporation of TiO₂ nanoparticles and polyethylene glycol (PEG) into the skin layer as well as cross‐linking were investigated. The individual and combined effects of parameters on membrane morphology, surface characteristics and performance were also examined. Despite the distinctive characteristics of involved materials, delamination‐free composite membranes were successfully formed with an intimate contact at the interface of two layers. The results also indicated that increasing concentration of Matrimid in dope solution led to increase in membrane thickness and consequently decline in water flux. In the best case, membrane prepared using 1 wt.% Matrimid in dope exhibited water flux of 0.98 LMH and NaCl rejection of 95.7%. Also, incorporation of 3 wt.% TiO₂ nanoparticles offered membranes with improved water flux of 1.37 LMH and salt rejection of 95.8%. On the other hand, water flux and salt rejection in membranes containing 5 wt.% PEG were 1.18 LMH and 96.2%, respectively. The co‐presence of both nanoparticles and PEG provided more insights about the contributing factors in tuned membranes. Modification of skin layer by cross‐linking significantly improved salt rejection at the expense of water flux. The results are scientifically interpreted and compared to the values reported in literature.     

Ceramic membrane ultrafiltration of anionic and nonionic surfactant solutions

The ultrafiltration of two types of surfactants, sodium dodecyl sulfate (SDS, anionic) and Tergitol NP-9 (nonylphenol polyethylene glycol ether, nonionic), using a 20 nm ZrO₂ tubular membrane was investigated. The influence of crossflow velocity, temperature, pressure, and surfactant concentration on the permeate flux, close to and above the critical micelle concentration (CMC), is reported. Permeate flux and surfactant retention were measured in order to evaluate concentration polarization and fouling phenomena, and also the variation of these parameters due to surfactant/membrane interactions. High surfactant retentions (60–70%) were achieved depending on the feed concentration.     

Hydrophobic modification of poly(phthalazinone ether sulfone ketone) hollow fiber membrane for vacuum membrane distillation

New hydrophobic poly(phthalazinone ether sulfone ketone) (PPESK) hollow fiber composite membranes coated with silicone rubber and with sol–gel polytrifluoropropylsiloxane were obtained by surface-coated modification method. The effects of coating time, coating temperature and the concentration of silicone rubber solution on the vacuum membrane distillation (VMD) properties of silicone rubber coated membranes were investigated. It was found that high water permeate flux could be gotten in low temperature and low concentration of silicone rubber solution. When the coating temperature is 60 °C, the coating time is 9 h and the concentration of silicone rubber solution is 5 g L⁻¹ the water permeate flux of the silicone rubber coated membrane is 3.5 L m⁻² h⁻¹. The prepolymerization time influence the performance of polytrifluoropropylsiloxane coated membranes, and higher prepolymerization time decrease the water permeate flux of the membrane. The water permeate flux and the salt rejection was 3.7 L m⁻² h⁻¹ and 94.6%, respectively in 30 min prepolymerization period. The VMD performances of two composite membranes during long-term operation were studied, and the results indicated that the VMD performances of two composite membranes are quite stable. The salt rejection of silicone rubber coated membrane decreased from 99 to 95% and the water permeate flux fluctuated between 2.0 and 2.5 L m⁻² h⁻¹. The salt rejection of polytrifluoropropylsiloxane coated membrane decreased from 98 to 94% and the water permeate flux fluctuated in 1 L m⁻² h⁻¹ range.     

Fabrication and development of interfacial polymerized thin-film composite nanofiltration membrane using different surfactants in organic phase; study of morphology and performance

The effects of addition of cationic cetyltrimethylammonium bromide (CTAB), non-ionic (Triton X-100) and anionic sodium dodecyl sulfate (SDS) surfactants in organic phase for preparing the composite nanofiltration membranes were investigated. The interfacial polymerization technique was employed by applying trimesoyl chloride (TMC) and piperazine (PIP) as the reagents for the preparation of poly(piperazineamide) on a UF support. The obtained thin layer membranes were placed in oven for 2 min at 70 °C. Water permeation performance, salt rejection, membrane surface charge, chemical structure and membrane morphology including top surface and cross-section were investigated for characterization of the prepared membranes using IR-ATR, SEM, filtration and zeta potential measurement. The prepared membranes using SDS showed higher flux compared to the other membranes. SEM surface images demonstrate some defects and cracks on the thin layer surface of the membrane prepared with SDS. For membrane containing CTAB, the salt rejection increased in the order of Na₂SO₄ > NaCl > MgCl₂ with variation around 50–90%.     

Preparation and characterization of modified polyphenylsulfone membranes with hydrophilic property for filtration of aqueous media

In the present research, the low water flux of polyphenylsulfone membranes was addressed, and a novel improvement in their water permeation and fouling resistance was achieved using polyethylene glycol (PEG) as the hydrophilic additive. Scanning electron microscopy and field emission scanning electron microscopy, atomic force microscopy, attenuated total reflection Fourier‐transform infrared spectroscopy, thermogravimetric analysis, and tensile test were applied for the investigation of membrane morphology, surface topography, surface chemical structure, thermal stability, and mechanical properties, respectively. Moreover, the relative hydrophilicity/hydrophobicity of the membranes was assessed via determination of membrane water uptake capacity and water contact angle. The membrane performance was studied and compared by determination of pure water flux and filtration of canned beans production wastewater as well as bovine serum albumin solution. The filtration results indicated a remarkable pure water flux and 100% turbidity rejection provided by the polyphenylsulfone/PEG 20 000 membrane. In addition, it was confirmed that the amount of residual PEG within the membrane was increased with increasing PEG molecular weight and concentration.