Property correlations for composites based on ethylene propylene diene rubber reinforced with flax fibers

EPDM composites filled with short flax fibers were prepared by melt blending procedure. The effects of fiber loading on the mechanical, thermal and water uptake characteristics were studied. The physico-mechanical, morphological thermal properties and water absorption behavior were discussed using tensile testing, differential scanning calorimetry, thermogravimetrical analysis and scanning electron microscopy. Scanning electron microscopy revealed that the flax fibers were well dispersed in the polymer matrix. The tensile strength and hardness of the composites were found to be improved at higher fiber loading. The water absorption pattern of EPDM/fiber composites at room temperature follows a Fickian behavior for composites with 10, 15 and 20 phr flax fiber.     

非离子型表面活性剂对木质纤维素酶催化水解的影响及机理

木质纤维素的酶解糖化过程是纤维素生物质转化中的关键步骤,也是限制纤维素生物转化生产燃料和化学品的主要瓶颈。大量的研究表明,非离子型表面活性剂能够强化木质纤维素酶解过程,显著提高纤维素的酶催化水解效率。本文综述了非离子型表面活性剂对纯纤维素和木质纤维素底物酶解的影响,分析了底物结构特性、水解条件、纤维素酶组成等诸多因素与表面活性剂作用效果之间的关联,并从纤维素酶的吸附特性、纤维素酶组分间的协同作用等方面对非离子表面活性剂的作用机理进行了总结。结合已有的研究进展和存在的问题,提出了今后表面活性剂对于木质纤维素酶催化水解影响的研究重点方向,即系统分析底物结构、水解条件等因素对表面活性剂作用的宏观影响,以及分析这种作用的热力学和动力学特性,而微观上需要从原子和分子层面上解析表面活性剂与底物和纤维素酶之间的相互作用特性。     

Mechanical characterization of polymethyl methacrylate composites reinforced with surface-coated carbon fibers

Using trihydroxy polyether polyol (PPG), diphenylmethane diisocyanate (MDI) as soft segment and hard segment, carbon fiber (CF) as reinforcement, and self-crosslinking CF/polymethyl methacrylate (PMMA) composite was prepared by prepolymer method. In this study, starch and octanoyl chloride were esterified to obtain esterified starch (SE). The fiber is then melt blended with PMMA matrix to prepare PMMA composite. Fourier-transform infrared spectroscopy (FTIR) and SEM were used to analyze and characterize the composites produced. The results show that the composite material was prepared by separately modifying the fiber with NaOH and SE, respectively. The mechanical properties of the composite materials prepared by the modified fiber are improved, and the fiber and the PMMA matrix showed better compatibility. The mechanism of comodified fiber enhanced the mechanical properties of its composites.     

Enhancing the enzymatic hydrolysis of cellulosic materials using simultaneous ball milling

One of the limiting factors restricting the effective and efficient bioconversion of softwood-derived lignocellulosic residues is the recalcitrance of the substrate following pretreatment. Consequently, the ensuing enzymatic process requires relatively high enzyme loadings to produce monomeric carbohydrates that are readily fermentable by ethanologenic microorganisms. In an attempt to circumvent the need for larger enzyme loadings, a simultaneous physical and enzymatic hydrolysis treatment was evaluated. A ball-mill reactor was used as the digestion vessel, and the extent and rate of hydrolysis were monitored. Concurrently, enzyme adsorption profiles and the rate of conversion during the course of hydrolysis were monitored. α-Cellulose, employed as a model substrate, and SO₂-impregnated steam-exploded Douglas-fir wood chips were assessed as the cellulosic substrates. The softwood-derived substrate was further posttreated with water and hot alkaline hydrogen peroxide to remove >90% of the original lignin. Experiments at different reaction conditions were evaluated, including substrate concentration, enzyme loading, reaction volumes, and number of ball beads employed during mechanical milling. It was apparent that the best conditions for the enzymatic hydrolysis of α-cellulose were attained using a higher number of beads, while the presence of air-liquid interface did not seem to affect the rate of saccharification. Similarly, when employing the lignocellulosic substrate, up to 100% hydrolysis could be achieved with a minimum enzyme loading (10 filter paper units/g of cellulose), at lower substrate concentrations and with a greater number of reaction beads during milling. It was apparent that the combined strategy of simultaneous ball milling and enzymatic hydrolysis could improve the rate of saccharification and/or reduce the enzyme loading required to attain total hydrolysis of the carbohydrate moieties.     

A review on potential development of flame retardant kenaf fibers reinforced polymer composites

Kenaf fibers have been extensively explored from the past few decades in polymer composites industries owing to its extensive adaptations, excellent properties together with its comparable mechanical properties to traditional glass fibers polymer composites. The combustibility or lowered flame retardancy hampered the diverse applications of kenaf fibers reinforced polymer composites, as it affects the mechanical strength and stiffness of composites during fire. Current review article intended to be a comprehensive source of published literature involving the flame retardants (FRs), types and applications of FRs and the fabrication of kenaf fibers reinforced polymer composites. This article will also provide a perfect data on the recent development of the FR kenaf fibers polymer composites with different FRs and explored its structural and semi‐structural industrial application for performing further research in this topic. Copyright © 2016 John Wiley & Sons, Ltd.     

Novel fibrous composites based on electrospun PSF and PVDF ultrathin fibers reinforced with inorganic nanoparticles: Evaluation as oil spill sorbents

Oil spill accidents and oily wastewaters induce a negative impact to the environment and human health. Therefore, the developing of new sorbent materials to combat promptly such type of pollution is of great interest. In this work, poly(vinylidene fluoride) and polysulfone ultrathin fibers reinforced with Halloysite nanoclay and CoFe₂O₄ were developed via electrospinning method as composite sorbent materials. Fibrous composites were characterized by scanning and transmission electron microscopy. The magnetic property and the wetting behavior were ascertained by magnetometric and contact angle measurements, respectively. Results showed that the morphology of fibers was homogeneous, and the inorganic particles were properly dispersed within the polymeric matrix. Finally, sorbents were tested for sorption of oily liquids. Produced materials revealed the sorption capacities ranging from 3.70 to 10.01 g/g for poly(vinylidene fluoride)‐based composites, and from 15.69 to 28.21 g/g for polysulfone‐based composites, depending on the nature of tested oil.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

Improved mechanical properties of epoxy composites reinforced with surface‐treated UHMWPE fibers

The surface treatment of ultra‐high molecular weight polyethylene fiber using potassium permanganate and the mechanical properties of its epoxy composites were studied. After treatment, many changes were happened in the fiber surface: more O‐containing groups (―OH, ―C═O, and ―C―O groups), drastically decreased contact angles with water and ethylene glycol, slightly increased melting point and crystallinity, and formed cracks. Different contents (0.1–0.5 wt%) ultra‐high molecular weight polyethylene fibers/epoxy composites were prepared. The results indicated that the surface treatment decreased the tensile strength of epoxy composites, but increased the bending strength. When the fiber content was 0.3 wt%, the above properties reached the maximum. At the same fiber content, the interlaminar shear strength of the composites was increased by 26.6% up to the as‐received fiber composites. Dynamic mechanical analysis of the composites suggested the storage modulus and tanδ were decreased due to the surface treatment. Fractured surface analysis confirmed that the potassium permanganate treatment was effective in improving the interface interaction.     

Self‐reinforced composites based on commercial PP woven fabrics and a random PP copolymer modified with quartz

Self‐reinforced composites based on commercial polypropylene (PP) woven fabrics and a random PP copolymer modified with quartz were obtained by film stacking. The effect of the incorporation of quartz on the materials fracture and failure behavior was studied through uniaxial tensile tests and quasi‐static fracture experiments. Acoustic emission analysis was also performed in situ in the tensile tests. A higher consolidation quality was obtained for the composites containing quartz. In the composite with random PP modified with 5 wt% quartz, the higher consolidation and the better dispersion of quartz particles positively impacted on the materials tensile and fracture behavior. From the results of acoustic emission analysis, fiber fracture appears as the dominant failure mechanism in the investigated composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Characterization of hybrid epoxy composites reinforced by murta and jute fibers

The primary focus of the present work was to fabricate and characterize hybrid epoxy composites using jute and murta bast fibers. Murta and jute fibers with lengths of 35 mm each were mixed randomly with a polymer matrix by varying their relative amounts but keeping the total weight of the fiber mixture fixed at 30%. The hybrid composites were characterized based on values obtained from the experiments carried out to assess properties such as density, thermal stability, water absorption/retention, tensile/flexural/compressive/impact strengths, and hardness. The composite containing equal amounts of the two fibers exhibits synergism and superior properties.     

Hydrolysis of starch with immobilized glucoamylase

Glucoamylase (E.C.3.2.1.3) covalently immobilized onto chitin particles (d_st = 0.37 mm) was examined in two types of continuous bench-scale reactors (180 mL) fed with hydrolyzed manioc starch (15%, w/v): a two-phase reactor (liquid expanded-bed) and a threephase reactor (air expanded-bed). Several conditions of continuous operation were investigated, varying the biocatalyst load (16.7, 37.2, and 54 g/L) into the reactor and the hydraulic residence time. The best results were achieved with the two-phase reactor, which operated continuously for 20 d and showed a decrease of only 6% in conversion (starch to glucose). Conversion levels of 96% were obtained with a hydraulic residence time of about 4 h. A simple mathematical model was able to describe the experimental results of the two types of reactors considering biocatalyst deactivation.     

Sisal chemically modified with lignins: Correlation between fibers and phenolic composites properties

Sisal fibers have been chemically modified by reaction with lignins, extracted from sugarcane bagasse and Pinus-type wood and then hydroxymethylated, to increase adhesion in resol-type phenolic thermoset matrices. Inverse gas chromatography (IGC) results showed that acidic sites predominate for unmodified/modified sisal fibers and for phenolic thermoset, indicating that the phenolic matrix has properties that favor the interaction with sisal fibers. The IGC results also showed that the phenolic thermoset has a dispersive component closer to those of the modified fibers suggesting that thermoset interactions with the less polar modified fibers are favored. Surface SEM images of the modified fibers showed that the fiber bundle deaggregation increased after the treatment, making the interfibrillar structure less dense in comparison with that of unmodified fibers, which increased the contact area and encouraged microbial biodegradation in simulated soil. Water diffusion was observed to be faster for composites reinforced with modified fibers, since the phenolic resin penetrated better into modified fibers, thereby blocking water passage through their channels. Overall, composites' properties showed that modified fibers promote a significant reduction in the hydrophilic character, and consequently of the reinforced composite without a major effect on impact strength and with increased storage modulus.     

Comparison between self-reinforced composites based on ultra-high molecular weight polyethylene fibers and isotropic UHMWPE

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Study on structure and performance of surface‐metallized carbon fibers reinforced rigid polyurethane composites

The simultaneous promotion in mechanical and electrical properties of rigid polyurethane (RPU) is an important task for expanding potential application. In this work, carbon fibers (CFs) reinforced RPU composites were prepared with the goal of improving mechanical and electrical properties. Metallized CFs meet our performance requirements and can be easily achieved via electrodeposition. However, the weak bonding strength in fiber‐metal‐RPU interface restricts their application. Inspired by the reducibility and wonderful adhesion of dopamine (DA), we proposed a new and efficient electrochemical method to fabricate metallized CFs, where DA polymerization was simultaneously integrated coupled with the reduction of metal ions (Ni²⁺). The characterization results helped us to gain insight about the reaction mechanism, which was never reported as far as we know. Compared with pure RPU, the tensile, interlaminar shear and impact strength of polydopamine (PDA)‐nickel (Ni) modified CFs/RPU composites were improved by 11.2%, 21.0%, and 78.0%, respectively, which attributed to the strong interfacial adhesion, including mechanical interlocking and chemical crosslinking between treated CFs and RPU. In addition, the PDA‐Ni surface treatment method also affected the dispersion of short CFs in the RPU, which increased the possibility of conductor contact and reduced insulator between fibers networks, resulting in higher electrical conductivity.     

离子液体[BMIM]Cl预处理对微晶纤维素酶解的影响

以微晶纤维素为研究对象, 设计了离子液体1-丁基-3-甲基咪唑氯盐(1-butyl-3-methylimidazolium chloride, [BMIM]Cl)预处理微晶纤维素Avicel的实验方法以实现纤维素的高效酶解糖化. 在[BMIM]Cl中Avicel完全溶解, 经水洗沉淀得到再生纤维素, 回收后的离子液体可重复利用. 预处理后底物酶解的可溶性糖转化率在24 h时高达94.65%, 较之同样条件下未经预处理底物的酶解糖转化率(48.57%)有飞跃性提升. 进一步考察了离子液体预处理对纤维素结构及形态的影响, 结果表明: [BMIM]Cl预处理后Avicel氢键减弱; 结晶度明显下降, 结晶型态由纤维素I型转变为纤维素II型; 由规整的平行排布转变为疏松有孔的无序形貌. 正是离子液体预处理引起的纤维素微观与宏观结构性质的显著改变使得再生后纤维素酶解的可溶性糖转化率大幅提高.     

Strength and toughness of carbon fibers reinforced rigid polyurethane composites by adsorbing tannic acid and refining Ni grains on carbon fibers surface

In this article, short carbon fibers (CFs) reinforced rigid polyurethane (RPU) composites were prepared with the aim of improving both strength and toughness. A tannic acid (TA)‐nickel (Ni) composite coating was spontaneously co‐deposited onto CFs surface by a one‐step electrodeposition method to strengthen the interface bonding of the composites. The satisfactory mechanical properties of the composites were mainly attributed to the superior interfacial adhesion. On the one hand, TA could play a role in refining Ni grain during electrodeposition. On the other hand, the hydroxyl groups attached to composite coating, which were introduced by TA, could react with the RPU matrix to form chemical bonds. When the composites were under stress, the chemical bonds could effectively transfer the stress from matrix to the interface, while the refined Ni crystals could greatly increase the stress transfer path, and thus improve the strength and toughness of the material. Compared with pure RPU, the tensile strength, bending strength,interlaminar shear strength, and impact strength of TA‐Ni‐coated CFs/RPU composites were improved by 14.8%, 83.1%, 28.7%, and 121.4%, respectively.     

Heavy metal adsorption ability of a new composite material based on starch strengthened with chemically modified cellulose

Adsorption of heavy metals (Pb, Zn, and Cu) on a new bioadsorbent based on starch reinforced with modified cellulose with toluene‐diisocyanate has been studied using batch‐adsorption technology. The study was carried out in order to find if this bio material, designed for seedling pots manufacture, is able to act like a barrier between soil pollutants and plants. The influence of contact time, pH, adsorbent dose, and salt concentrations was also evaluated. The obtained data were examined using the Langmuir and Freundlich adsorption models. Optimal results were obtained at pH 5.0, temperature of 25°C, contact time of 120 minutes, and an adsorbent dose of 4 mg/mL. Experimental data along with computed Langmuir parameters show that the adsorption process is favorable, and the maximum adsorption capacity of the adsorbent for lead, zinc, and copper was 66.66, 58.82, and 47.61 mg/g, respectively.     

Friction and wear properties of combined surface modified carbon fabric reinforced phenolic composites

Carbon fabric (CF) was surface treated with silane-coupling agent modification, HNO₃ oxidation, combined surface treatment, respectively. The friction and wear properties of the carbon fabric reinforced phenolic composites (CFP), sliding against GCr15 steel rings, were investigated on an M-2000 model ring-on-block test rig. Experimental results revealed that combined surface treatment largely reduced the friction and wear of the CFP composites. Scanning electron microscope (SEM) investigation of the worn surfaces of the CFP composites showed that combined surface modified CFP composite had the strongest interfacial adhesion and the smoothest worn surface under given load and sliding rate. SEM and X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the fiber surface became rougher and the oxygen concentration increased greatly after combined surface treatment, which improved the adhesion between the fiber and the phenolic resin matrix and hence to improve the friction-reduction and anti-wear properties of the CFP composite.     

A Raman microscopy study of stress transfer in high-performance epoxy composites reinforced with polyethylene fibers

Raman spectroscopy is shown to be a very powerful method for the study of stress transfer in epoxy composite materials reinforced with high-performance polyethylene (PE) fibers. We found that the stress transfer length as determined by Raman spectroscopy is substantially shorter for a plasma-treated fiber than for an untreated one. A shorter stress transfer length indicates stronger interactions between fiber and matrix. Furthermore, the stress transfer length was higher for a PE fiber/epoxy matrix cured at a higher temperature.     

Characterization of surface modified flax fibers and their biocomposites with PHB

Flax fiber was treated with acetic anhydride or with ethylene plasma to improve adhesion with poly(3-hydroxybutyrate) (PHB). The flax fiber surface became hydrophobic by the surface treatments. The ethylene plasma treated flax fiber has better thermal resistance and shows higher interfacial adhesion strength in flax/PHB biocomposite than the chemically modified flax fiber with acetic anhydride. Optimum conditions of the ethylene plasma treatment were found to be 0.5 cm³/sec of the ethylene flow rate and 50 W of the plasma power with 5 min of the treatment time.