Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Effects of cooling rates on crystallization behavior and melting characteristics of isotactic polypropylene as neat and in the TPVs EPDM/PP and EOC/PP

Non-isothermal crystallization behavior and melting characteristics of polypropylene (PP) in EPDM/PP and EOC/PP TPVs were studied at various cooling rates using differential scanning calorimetry (DSC). The results revealed that the crystallization of PP in the TPVs occurs at a lower degree of undercooling, relative to neat PP, with smaller size PP crystals. The vulcanized EPDM and EOC particles could accelerate the crystallization of the PP phase either by providing nucleation or by promoting interfacial crystallization. The crystallization exotherm and melting endotherm peaks of the TPVs were broad, and they shifted towards lower temperatures as the cooling rate was increased. The analysis of non-isothermal crystallization kinetics indicates that the crystallization of the PP in the TPVs is heterogeneous nucleation, with two or three-dimensional growth during primary and secondary crystallization. Furthermore, the vulcanized EPDM and EOC particles promote the initial crystallization activation energy of the PP in TPVs to exceed that of the neat PP. The developed mathematical models show an approximately power-law dependence on the cooling rate for the crystallization behavior and the melting characteristics of PP in the TPVs.     

Preparation of polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs) by high energy electron reactive processing

Thermoplastic vulcanizates (TPVs) based on 50/50 composition of PP/EOC blend were prepared by electron induced reactive processing. To facilitate dynamic crosslinking in the PP/EOC blend, a 1.5 MeV electron accelerator was directly coupled to an internal mixer to induce chemical reactions via high energy electrons under dynamic conditions of melt mixing process. This kind of setup has been conceptualized for the first time in our laboratory and termed as electron induced reactive processing (EIReP) technique. Mechanical, morphological, and rheological properties of PP/EOC TPVs were studied with special reference to the exposure time (16–64 s) keeping absorbed dose (100 kGy) and electron energy (1.5 MeV) invariable. Chain scission dominates over chain crosslinking in both EOC as well as PP phases with the increase in exposure time. The primary factor is found to be the predominance of oxidative degradation during electron induced reactive processing in air atmosphere. The above observation was supported by Fourier Transform Infrared analyses and gel content values. Furthermore, it was found that mechanical properties depend not only on the extent of degradation in the blend system but also on the state and the mode of dispersion of the blend components.     

Preparation and flammability of EPDM/PP/Mg(OH)2 dynamic vulcanizates

Magnesium hydroxide (MH) flame retardant dynamic vulcanized ethylene‐propylene‐diene terpolymer (EPDM)/polypropylene (PP) thermoplastic vulcanizates (TPVs) were prepared by a twin‐screw extruder. Influences of MH on their morphology, mechanical properties, flammability, and crystallization behavior have been investigated. Static tensile measurements exhibited that TPVs have higher mechanical properties than un‐vulcanized EPDM/PP/MH blends (UVBs). Scanning electron microscopy (SEM) studies showed that the formation of the larger‐size “micro‐encapsulated structure” where the MH aggregates were covered with a cross‐linked rubber phase improved the interaction between MH and polymer matrix. Results of limiting oxygen index (LOI) and microscale combustion calorimetry (MCC) confirmed that TPVs had superior fire‐resistant properties to UVBs. SEM images showed that more uniform and compact charred layers were generated in TPVs. The differential scanning calorimetry (DSC) results indicated that the crystallization behavior of the flame retardant TPVs changed marginally with increase in MH content. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of polypropylene/ethylene‐propylene‐diene terpolymer/nitrile rubber ternary thermoplastics vulcanizates with good mechanical properties and oil resistance by core‐shell dynamic vulcanization

As the most successful commercialized thermoplastic vulcanizates (TPVs), polypropylene (PP)/ethylene propylene rubber (EPDM) TPVs exhibit poor oil resistance. In this work, we prepared PP/EPDM/butadiene acrylonitrile rubber (NBR) ternary TPVs with good oil resistance using core‐shell dynamic vulcanization. According to the theoretical analysis of the spreading coefficient and the transmission electron microscopy results, the rubber phases exhibited a special core‐shell structure, in which the cross‐linkedNBR‐core was encapsulated by the EPDM‐shell. The core‐shell structure effectively improved the interfacial compatibility between PP and NBR phase as the EPDM‐shell could avoid the direct contact of them, thus improving the mechanical properties of the TPVs. For example, the PP/EPDM/NBR (40/30/30) ternary TPV showed enhanced tensile strength of 12.57 MPa, compared with 10.71 MPa of PP/EPDM (40/60) TPV and 11.11 MPa of PP/NBR (40/60) TPV, respectively. Moreover, the oil resistance of the TPVs was also improved. Compared with PP/EPDM TPV, the change rates in mass, volume, tensile strength and elongation at break of PP/EPDM/NBR TPV after oil immersion decreased by 42.18%, 48.69%, 52.68% and 28.77%, respectively.     

Mechanical and Rheological Behavior of Unvulcanized and Dynamically Vulcanized i-PP/EPDM Blends

The mechanical and rheological behavior of dynamically vulcanized PP/EPDM blends is examined and compared with those of unvulcanized blends. The effect of blend ratio and dynamic vulcanization of EPDM rubber on tensile properties and flow are investigated. The mechanical properties of the blends are strongly influenced by the blend ratio. With the increasing of EPDM content the value of yield stress in a solid state decreases with the elastomer volume fractions less than 0.45 for the unvulcanized blends. For the dynamically vulcanized blends the interval of EPDM content, at which the yield peak is seen, is rather limited below 0.25 elastomer volume fractions. It is shown that dynamic vulcanization changes the deformational behavior of PP/EPDM blends. The rheological properties of dynamically vulcanized blends depending on the ratio of the components may be similar to the properties of polymer composites containing the highly disperse structuring filler. The distinction between the rheological behavior of unvulcanized and dynamically vulcanized blends is related to differences of their structures and viscoelastic characteristics of unvulcanized and vulcanized EPDM phase.     

Effect of β-phase on the fracture behavior of dynamically vulcanized PP/EPDM blends studied by the essential work of fracture approach

The effect of β phase polypropylene (PP), induced by β-nucleating agent (β-NA), on the fracture behavior in dynamically vulcanized thermoplastic elastomers (TPVs) based on dynamically vulcanized PP/ethylene-propylene-diene rubber (EPDM) blend was studied. Differential Scanning Calorimetry (DSC) and Wide-angle X-ray diffraction (WAXD) were employed to study the melting behavior and crystalline structures, and the results indicated that the β-NA induced β phase of PP effectively in TPVs. With the increasing dosage of the β-NA incorporated in, the content of β phase increased while the total crystallinity of the blend kept constant. The fracture behavior of the TPVs with different β phase content was studied with double edge notched tensile loaded specimens (DENT) using the essential work of fracture (EWF) approach. The specific essential work of fracture (w_e) increased with the increasing of β phase content, indicating that the presence of β phase could effectively enhance the fracture toughness of TPVs.     

COMPATIBILIZERS FOR LOW DENSITY POLYETHYLENE/POLYPROPYLENE BLENDS

The role of polyolefin elastomers as compatibilizers in Low Density Polyethylene/Polypropylene (LDPE/PP) blends, in the presence of di-cumyl peroxide (DCP) has been studied. Mixtures of 90/10 LDPE/PP ratio, were prepared in a Brabender plasticorder and tested for their mechanical properties and calorimetric response. Then the elastomers ethylene-propylene-diene copolymer (EPDM) and polybutadiene (BR) were added, alone or together with 0.2% DCP at concentrations up to 2%. The mixing torque and gel content of the above products were recorded as a function of the blend consistency. Also, the mechanical properties of specimens were measured as an additional evidence to explore the capabilities of these additives to promote compatibility of the blend components. It was found that EPDM and BR can be easily incorporated into polyolefin blends and appear suitable as potential compatibilizers for those materials, probably acting within the PP phase. Both elastomers result in an increase of strength and modulus, the BR having more enhanced effect. The latter gives low elongation, which allows its use in applications where high tensile properties are desired and flexural behavior is not critical.     

纳米刚性微粒与橡胶弹性微粒同时增强增韧聚丙烯的研究

通过力学性能测试、动态力学试验、ＤＳＣ 分析以及材料断面形貌与结构分析等手段,对以纳米二氧化硅（ＳｉＯ２） 为刚性微粒、以三元乙丙橡胶（ＥＰＤＭ） 为弹性微粒组成的聚丙烯（ＰＰ）／ 纳米ＳｉＯ２／ＥＰＤＭ 的同时增强增韧效果进行了研究．结果显示,上述两种微粒可同时大幅度提高ＰＰ 的韧性、强度和模量,当ＰＰ／ 纳米ＳｉＯ２／ＥＰＤＭ 为８０／３／２０ 时,两种微粒体现较明显的协同增韧效应．纳米ＳｉＯ２ 可提高ＰＰ 的结晶温度和结晶速度,并使球晶细化．纳米ＳｉＯ２ 刚性微粒在ＰＰ连续相中以微粒团聚体形态分布,构成团聚体的平均微粒数约为６ ～７ ,其与ＰＰ基体表现出较强的结合牢度．ＰＰ／ 纳米ＳｉＯ２／ＥＰＤＭ 的综合性能已接近或达到工程塑料的性能．     

Processing,properties and morphology of polypropylene-epdm blends

Blends of polypropylene and an elastomer (ethylene propylene diene terpolymer, EPDM) are systematically investigated to determine the effect of the rubber on the polymer properties. Five compositions on the complete range of blend compositions are analyzed. The study reported here is a first of a series which main objective is to analyze in a systematic way the influence of the different factors that determine the effectiveness of EPDM as an impact modifier for PP. In this first part of the study, the processing behavior of the PP-EPDM blends are analyzed and the mechanical properties of the processed blends (tensile, flexural and impact resistance) are examined. Halpin-Tsai and porosity models successfully represent the mechanical behavior of the blends. The model results allow a physical interpretation of the role of the dispersed phase in terms of the aspect ratio and of the stress concentration factors associated to the dispersed particles. Moreover, the mechanical properties are correlated with the morphology of the blends studied by scanning electron microscopy, where two phases are clearly observed in the complete range of compositions. The results show that PP-EPDM blends with at low rubber content present a good processability, without significant deterioration with respect to neat PP and with a considerable improvement of the room and low temperature performance.     

三元乙丙橡胶/聚丙烯热塑性弹性体

综述了三元乙丙橡胶/聚丙烯(EPDM/PP)热塑性弹性体的发展历程、市场情况以及EPDM/PP热塑性弹性体的结构、性能及其影响因素。EPDM/PP热塑性弹性体由EPDM和PP通过动态硫化技术制备而成,在室温下具有橡胶的高弹性,在加工温度下具有塑料的流动性。在性能上,EPDM/PP热塑性弹性体受加工设备、共混工艺、配合体系的综合影响。     

Erosion‐dependant continuity development in high viscosity ratio blends of very low interfacial tension

This work studies continuity development and cocontinuity in high viscosity ratio EPDM/PP blends. A very low interfacial tension (0.3 mN/m) between the blend components together with high viscosity ratios (11 and 17) result in a variety of unusual morphological features, including isolated nanometer diameter fibers, very large particles, partially coalesced particles, and numerous particles interconnected by fibers. This unique combination of morphologies leads the blend to a novel and stable cocontinuous structure of partially coalesced particles and particles interconnected by fibers. Compared with low to medium viscosity ratio EPDM/PP blends, these cocontinuous networks demonstrate early percolation thresholds, rapid continuity development, and attain cocontinuity at lower compositions of minor phase. The slow surface erosion of the high viscosity EPDM phase during melt blending is shown to be responsible for the generation of these unusual morphological structures. Typically the timescale for erosion phenomena are so small that they have defied study in the mixing environment itself and typical blend morphology studies almost always examine the final steady‐state morphology obtained after several minutes of mixing. The combination of very low interfacial tension and very high viscosity ratios of these EPDM/PP systems provide a unique opportunity to examine erosion phenomena persisting over longer time scales during melt mixing. We propose a new concentration‐dependant erosion mechanism that is based on particle collision–coalescence–separation dynamics. The proposed conceptual mechanism is shown to dramatically accelerate the erosion process and maintain cocontinuity over prolonged periods of mixing. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1919–1929, 2006     

Study on Dynamic Vulcanized EPDM/PP Thermoplastic Elastomer

Based upon the THE,HAAK RHEOCORD 90 and Wx-ray observation,a study was made on the structure and property of ethylene-propylene-ethlidene norborene (EPDM)/polyprolene (PP) blending systems ,and the experimental results were fully explained. (1) The effect of Mooney viscosity (ML)of EPDM、 melt flow rate(MFR) of peroxide(DCP) and mixing steps on mechanical properties of EPDM/PP blends was studied. The results showed that the mechanical and process properties of EPDM?PP thermoplastic elastomers were better using EPDM with the ML of 60 and PP with MFR of 7.5g/10min as matrix,DCP with the content of 1.2 per cent with the help of twostep curing process at the temperature of 170-175 ℃.     

Effect of oil and cured agent content on the structure and properties of thermoplastic vulcanizates

The effect of oil and curing agent content on the mechanical behavior of thermoplastic vulcanizates, based on a polypropylene (PP) and ethylene‐propylene‐diene copolymer (EPDM), was investigated. Mechanical properties such as Young's modulus, stress at 100% elongation and ultimate stress were investigated as a function of blends' composition and phase morphology. Experimental studies show that the Young's modulus of the vulcanizates depends on both PP/EPDM ratio and oil content in the blends; both ultimate strength and stress at 100% elongation increase with curing agent content.     

Superior heat‐resistant and oil‐resistant blends based on dynamically vulcanized hydrogenated acrylonitrile butadiene rubber and polyamide 12

High‐performance thermoplastic vulcanizates (TPVs) are the new generation of TPVs that provide superior heat and oil aging behavior. TPVs based on hydrogenated acrylonitrile butadiene rubber and polyamide 12 (PA12) have been first developed by the dynamic vulcanization process, in which selective cross‐linking of the elastomer phase during melt mixing with the thermoplastic phase (PA12) was carried out simultaneously. In this present investigation, hydrogenated acrylonitrile butadiene rubber (HNBR)/PA12 and partially hydrogenated carboxylated acrylonitrile butadiene rubber (XHNBR)/PA12 with blend ratio of 50:50, 60:40, and 70:30 wt% were prepared at 185°C at a rotor speed of 80 rpm for 5 min. Di‐(2‐tert‐butyl peroxy isopropyl) benzene was chosen as the suitable cross‐linking peroxide to pursue the dynamic vulcanization. TPV based on 50:50 HNBR/PA12 and XHNBR/PA12 show better physico‐mechanical properties, rheological behavior, thermal stability, dynamic mechanical analysis, and creep behavior among all the TPVs. Morphology study reveals that dispersed phase morphology has been formed with an average dimension of the rubber particles in the range of 0.8–1.5 µm. For aging test, TPVs were exposed to air and ASTM oil 3, respectively. Air aging tests were carried out in hot air oven for 72 hr at 125°C, while the oil aging tests were carried out after immersion of the samples into the oils in an aging oven. After aging, there is only slight deterioration in the physico‐mechanical properties of the TPVs. In case of 50:50 blends of HNBR/PA12 and XHNBR/PA12, the retention of the properties upon after aging was found excellent. These TPVs are designed to find potential application in automotive sector especially for under‐hood‐application, where high‐temperature resistance as well as high oil resistance is of prime importance. Copyright © 2016 John Wiley & Sons, Ltd.     

Recent Developments for EPDM-Based Thermoplastic Vulcanisates

An overview will be given on thermoplastic vulcanisates (TPVs). Like other thermoplastic elastomers, TPVs combine the elastic and mechanical properties of thermoset cross-linked rubbers with the melt processability of thermoplastics. Emphasis will be on general-purpose TPVs, based on resol-cross-linked EPDM/PP/oil blends. The following recent scientific developments will be discussed in detail: resol cross-linking chemistry, extruder dynamic vulcanisation, TPV morphology, oil distribution, TPV elasticity model and TPV rheology. A series of scientific questions and technological problems, which are challenging future TPV developments, will be put forward at the end.     

One-step process to make electrically conductive thermoplastic vulcanizates filled with MWCNTs

Electrically conductive thermoplastic vulcanizates(TPVs) filled by multi-walled carbon nanotubes(MWCNTs) are prepared by a simple one-step melt mixing process,based on linear low density polyethylene(LLDPE) and ultrafme full-vulcanized rubber particles(UFRP).An ideal morphology with controlled localization of MWCNTs in continuous LLDPE matrix and appropriate size of finely-dispersed UFRP can be achieved at the same time.The controlled localization of MWCNTs in the continuous phase facilitates the formation of conductive pathway,and thus the volume resistivity of the as-prepared LLDPE/UFRP/MWCNTs thermoplastic vulcanizates is significantly decreased.The results show that both the blend ratio of LLDPE/UFRP and the loading of MWCNTs have remarkable effect on the volume resistivity.Significantly, the electrically conductive TPVs exhibit good mechanical properties duo to the fine dispersion of UFRP in LLDPE.The added MWCNTs are capable of imparting reinforcement effects to thermoplastic vulcanizates with just a slight loss of stretchability and elasticity.     

Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

PP/EPDM/CaCO_3三元复合材料的相结构及力学性能研究

采用以化学键合方式在CaCO3表面包覆上聚丙烯蜡和将改性后的CaCO3先与EPDM复合、再与PP复合的工艺,制备PP/EPDM/CaCO3三元复合材料,以期在PP基体材料中得到EPDM包裹CaCO3的相结构.通过测量三元复合体系中各组分的表面张力,计算各可能组分对之间的界面张力和黏结功,分析三元复合体系中可能的相结构.热力学计算结果表明,三元复合体系中既存在以EPDM为壳、CaCO3为核的"核壳结构",又存在CaCO3与EPDM各自独立分散在PP基体中的结构.电镜照片进一步揭示,在PP/EPDM/改性CaCO3三元复合体系与PP/EPDM/未改性CaCO3三元复合体系中,这两种相结构的比例是不同的,在前者中以核壳结构为主.CaCO3表面性质的不同是产生这一差别的原因.由于这一结构差别的存在,PP/EPDM/改性CaCO3三元复合体系比PP/EPDM/未改性CaCO3三元复合体系具有更好的力学性能.当EPDM用量为8 phr、改性CaCO3用量为15 phr时,三元复合体系的冲击强度达14.25 kJ/m2,是纯PP的3.17倍.     

Raman investigation of thermoplastic vulcanizates based on hydrogenated natural rubber/polypropylene blends

Raman spectroscopy including mapping technique appears as a powerful technique for the characterization of polymer blends like thermoplastic elastomers (TPEs) and thermoplastic vulcanizates (TPVs). The Raman spectra of polymers blends such as natural rubber/polypropylene (NR/PP) and 65% hydrogenated natural rubber/polypropylene (65%HNR/PP) were identified and the phase distribution was determined. The study was driven for the same type of blends in TPEs state and TPVs state obtained after to 2 different processes, either peroxide cure or sulfur cure. The morphology of TPEs and TPVs obtained by Raman spectroscopy were compared and confirmed using scanning electronic microscopy.Raman mapping shows that the phase morphology of NR/PP, 65%HNR/PP, were characterized as continuous rubber phase morphology of the thermoplastic elastomers (TPEs) and a fine dispersion of cross-linked rubber phase in a continuous matrix of the thermoplastic vulcanizates (TPVs). Raman spectroscopy is demonstrated to be a reference to determine the content ratio of each component in the TPVs. Moreover, Raman mapping could be used to calculate the phase size of cross-linked rubber phase dispersed in the thermoplastic vulcanizates (TPVs).