New interpenetrating polymer networks based on uralkyd/poly(glycidyl methacrylate)

Semi- and full-interpenetrating polymer networks (IPNs) based on uralkyd resin (UA)/poly(glycidyl methacrylate) were synthesized in the laboratory by the sequential technique. Infrared spectra of the homopolymers and the IPNs were studied. A study of the mechanical properties viz. tensile strength and elongation percentage was carried out. The apparent densities of the homopolymers and their IPNs were determined and compared. Glass transition studies of the IPNs were conducted with the aid of differential scanning calorimetry (DSC). Phase morphology of the IPNs was observed using scanning electron microscopy (SEM). DSC results revealed a single glass transition temperature (T_g) for both the semi- as well as the full-IPNs suggesting good interpenetration in them. The SEM micrographs as well as the IR-spectra gave an indication that apart form the interpenetration phenomena, grafting reaction between the -NCO groups of UA and the epoxy group of glycidyl methacrylate might have occurred to some extent.     

STUDIES ON APPARENT KINETICS AND RHEOLOGICAL BEHAVIOR OF EPOXY/ACRYLATE IPNS AS VACUUM PRESSURE IMPREGNATION RESINS

The apparent kinetics and cure behavior of novel interpenetrating polymer networks(IPNs) based on cycloaliphatic epoxy resin(CER) and tri-functional acrylate have been investigated by means of differential scanning calorimetry(DSC) and Fourier transform infrared spectroscopy(FT-IR).The results of DSC measurements show that the curing reaction of the TMPTMA component is much earlier than that of the CER component,which can lead to the formation of the IPNs.In contrast to neat anhydride-CER system,the anhy...     

New hybrid materials based on double‐functionalized linseed oil and halloysite

A series of hybrid systems which combine double‐functionalized linseed oil (methacrylated epoxidized linseed oil) and 2 types of functionalized halloysite (methacrylated halloysite and epoxidized halloysite) was designed in the current study. The curing of the new formulated oil‐clay mixtures was performed via 2 different mechanisms under the influence of the temperature: free‐radical and anionic polymerization. The effect of the functionalized clay tubes against the oil‐based macromonomer reactivity, representing the focus of this study, was monitored by differential scanning calorimetry and Fourier transform infrared spectrometry, concluding that both types of halloysite nanotubes (HNTs) exhibit significant influence on the building of methacrylate/epoxy networks. The effect of the HNTs on the methacrylated epoxidized linseed oil network properties was studied by dynamic mechanical analysis and thermogravimetric analysis, and the morphology of the synthesized hybrids was investigated by scanning electron microscopy. The results suggested that the designed oil‐based hybrid performance is determined by the presence of the both HNT molecules.     

Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties

Two kinds of bio‐resourced reactive diluents have been synthesized from linseed oil. The prepared epoxidized linseed oil (ELO) and the cyclocarbonated linseed oil (CLO) were separately blended with a petroleum‐based tetra‐functional epoxy resin (TGDDM) to improve its processability and to overcome the brittleness of the thermoset network therefrom. The linseed oil modifications were spectrally established, and processability improvement of the resin blends was rheologically confirmed. The curing of samples was studied by differential scanning calorimetry, and their mechanical properties (ie, tensile, flexural, fracture toughness, and adhesion) were investigated as well. Scanning electron microscopy images were obtained to reconfirm the toughness improvement of the modified thermosets. In contrast of the epoxidized soybean oil (ie, the most conventionally studied bio‐based reactive diluent), ELO and CLO had no negative effects on the thermoset material characteristics. They improved properties such as tensile strength (up to 43.2 MPa), fracture toughness (1.1 MPa m^1/2), and peel‐adhesion strength (4.5 N/25 mm). It was concluded that ELO and CLO were efficient reactive diluents to be used in formulations of polymer composites, surface coatings, and structural adhesives based on epoxy resins.     

Interpenetrating Polymer Networks of Uralkyd Resin Based on Hydrogenated Castor Oil and Poly(Butyl Acrylate)

Abstract

Semi‐ and full‐interpenetrating polymer networks (IPNs) of uralkyd (UA) resin based on hydrogenated castor oil and poly(butyl acrylate) (PBA) were prepared by the sequential mode of synthesis. These IPNs were characterized for their resistance to thermal behavior, swelling (%), and mechanical properties. The morphology of the IPNs was studied by scanning electron microscopy (SEM). The effect of the variations of the blend ratios on the above‐mentioned properties was examined. The mechanical properties significantly enhanced by increasing UA component in the blend. Full‐IPNs exhibited higher apparent densities, mechanical properties, and thermal stability than the corresponding semi‐IPNs.     

Curing kinetics and morphology of IPNs from a flexible dimethacrylate and a rigid epoxy via sequential photo and thermal polymerization

The curing kinetics and morphology of Interpenetrating polymer networks (IPNs) formed from a rigid epoxy resin thermally cured by an anhydride, and a photocured flexible dimethacrylate resin, have been studied by temperature ramping differential scanning calorimetry (DSC), near-infrared (NIR), and dynamic mechanical thermal analyzer (DMTA). This combination of cross-linkable resins permits the partial or complete cure of each component independent of the other. Also, since the monomers are polar but chemically dissimilar thermosetting resins, their IPNs should offer considerable variation in properties. DSC studies showed that the possible interactions between each component in the IPN could be minimized, but that the curing rate and conversion of the second polymerizing component was affected by vitrification, network topology, or phase separation in the IPN. NIR was also used to confirm that virtually independent cure was achievable by the combination of the thermal and photochemical methods. Dynamical mechanical thermal analysis was used to investigate the effect of curing one or both components and of order of curing on the phase morphology of the IPN. The modulus in the rubbery region also provided information on loop formation and co-continuity of each network component through the polymer matrix. The modulus and tan δ curves showed large differences in the glass transition region of the IPNs with different curing schedules, however phase separation occurred in all fully cured IPNs. These observations conflict with a previously advanced hypothesis that rapid polymerization and gelation of the last-cured component interlocks the two networks into a single phase structure and leads to the inclusion of a caveat that the components require sufficient attraction for interlocking of the networks to occur.     

含偶氮苯并噻唑发色团的二阶非线性光学互穿网络聚合物

合成了含偶氮苯并噻吩（ＢＴ）发色团的聚氨酯／环氧树脂互穿网络聚合物（ＩＰＮ）,其中聚氨酯网络由（丙烯酸β羟丙酯 ＢＴ ２甲基丙烯酸酯）共聚物与苯酚封闭的双端异氰酸酯的ＢＴ １反应形成,而环氧树脂网络由含环氧基的ＢＴ与含ＢＴ的苯二胺反应形成．同时实施这二种反应即形成ＩＰＮ．ＩＰＮ经红外光谱、凝胶含量测定及ＤＳＣ等表征．其薄膜经１６０℃、８５ｋＶ电晕极化,由可见光谱测量及一维刚性取向气体模型计算得到宏观二阶非线性光学极化系数χ（２）为２１８×１０－７ｅ．ｓ．ｕ．,在１２０℃经２４０ｈ序参数几乎不变．     

Synthesis and characterization of itaconic‐based epoxy resins

A trifunctional epoxy resin from itaconic acid (TEIA) was synthesized from a renewable resource‐based itaconic acid by allylation of itaconic acid to form diallyl itaconate by using m‐chloroperoxybenzoic acid as oxidizing agents followed by epoxidation of allylic C═C bond of diallyl itaconate methylhexahydropthalic anhydride as curing agent in the presence of 2‐methyl imidazole as a catalyst. The chemical structure of the synthesized resins was confirmed by Fourier transform infrared and nuclear magnetic resonance (¹H‐NMR and ¹³C‐NMR) spectroscopy analysis. The mechanical, thermal, and rheological performances of the TEIA were also investigated and compared with diglycidyl ether of bisphenol A and a plant‐based epoxidized soybean oil bioresin cured with the same curing agent. The higher epoxy value of 1.02, lower viscosity (0.96 Pa s at 25°C), higher mechanical, and higher curing reactivity toward methylhexahydropthalic anhydride of TEIA as compared with epoxidized soybean oil and comparable with diglycidyl ether of bisphenol A demonstrated significant evidence to design and develop a novel bio‐based epoxy resin with high performance to substitute the petroleum‐based epoxy resin.     

Vibration damping materials based on interpenetrating polymer networks of carboxylated nitrile rubber and poly(methyl methacrylate)

Interpenetrating polymer networks (IPNs) based on carboxylated nitrile rubber (XNBR) and poly(methyl methacrylate)s were synthesized. Crosslinked XNBR was swollen in methyl methacrylate containing benzoyl peroxide as initiator and tetraethylene glycol dimethacrylate as crosslinking agent. The compositions of the IPNs were varied by changing the swelling time of the rubber in the methacrylate monomer. The dynamic mechanical properties of the IPNs were studied. The dynamic mechanical properties in the range 1–10⁵ Hz were obtained by the time‐temperature superposition of the data under multifrequency mode, which indicated high tan δ with good storage modulus in the entire frequency range. This indicates the suitability of these IPNs as vibration and acoustic dampers. Copyright © 2002 John Wiley & Sons, Ltd.     

The Effect of Synthesis Method on Three-component IPNs Morphology and Property

Three-component IPNs were synthesized from polyurethane/poly (methyl acrylate aminoethyl methacrylate)/epoxy resin [PU/P(MADMA)/EP] by simultaneous synthesis interpenetrating polymer networks method(SINs) and sequential synthesis interpenetrating polymer networks method (STPNs). Comparing the effect of the two synthesis methods on the morphology and mechanical properties of three-component IPNs, it was found that the compatibility of three-component IPNs depends on the component ratios and interpenetrating formation , the different synthesis methods make the entanglement and interpenetrating between networks changed. The tensile strength of SIPNs is bigger than that of SINs, while the elongation at break of SINs is bigger than that of SIPNs. It is feasible to use stepwise staining method to observe the morphology change.     

ENHANCED WATER SORPTION OF A SEMI-INTERPENETRATING POLYMER NETWORK (IPN) OF POLY(2-HYDROXYETHYL METHACRYLATE) (PHEMA) AND POLY(ETHYLENE GLYCOL) (PEG)

ABSTRACT

An attempt was made to enhance the water-sorption capacity of polymers of 2-hydroxyethyl methacrylate (HEMA) by preparing its semi-interpenetrating polymer network (IPN) with a hydrophilic polymer such as poly(ethylene glycol) (PEG). The effects of various factors, such as history of the polymer sample, chemical architecture of the IPN, presence of salt ions in the swelling medium, and temperature of the swelling medium, were investigated on the water sorption kinetics of the IPNs. The IPN was characterized by IR spectral analysis and various structural parameters, such as molecular weight between crosslinks (M_c), crosslink density (q) and number of elastically effective chains (V_e), were evaluated. The IPNs were also assessed for their antithrombogenic potential.     

Phase behavior,crystallization, and morphology in thermosetting blends of a biodegradable poly(ethylene glycol)‐type epoxy resin and poly(ϵ‐caprolactone)

Thermosetting blends of a biodegradable poly(ethylene glycol)‐type epoxy resin (PEG‐ER) and poly(?‐caprolactone) (PCL) were prepared via an in situ curing reaction of poly(ethylene glycol) diglycidyl ether (PEGDGE) and maleic anhydride (MAH) in the presence of PCL. The miscibility, phase behavior, crystallization, and morphology of these blends were investigated. The uncured PCL/PEGDGE blends were miscible, mainly because of the entropic contribution, as the molecular weight of PEGDGE was very low. The crystallization and melting behavior of both PCL and the poly(ethylene glycol) (PEG) segment of PEGDGE were less affected in the uncured PCL/PEGDGE blends because of the very close glass‐transition temperatures of PCL and PEGDGE. However, the cured PCL/PEG‐ER blends were immiscible and exhibited two separate glass transitions, as revealed by differential scanning calorimetry and dynamic mechanical analysis. There existed two phases in the cured PCL/PEG‐ER blends, that is, a PCL‐rich phase and a PEG‐ER crosslinked phase composed of an MAH‐cured PEGDGE network. The crystallization of PCL was slightly enhanced in the cured blends because of the phase‐separated nature; meanwhile, the PEG segment was highly restricted in the crosslinked network and was noncrystallizable in the cured blends. The phase structure and morphology of the cured PCL/PEG‐ER blends were examined with scanning electron microscopy; a variety of phase morphologies were observed that depended on the blend composition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2833–2843, 2004     

Interpenetrating polymer network from castor oil-based polyurethanes and poly(methyl methacrylate). XV

The polyurethanes have been prepared from 2.12 functional ? OH containing castor oil and diphenyl methane diisocyanate under identical experimental conditions with a varying NCO/OH ratio. These polyurethanes were swollen in methyl methacrylate and subsequently interpenetrated by free radical polymerization using benzoyl peroxide and crosslinker ethylene glycol dimethacrylate. A series of interpenetrating polymer network (IPN) PU/PMMA IPNs were obtained as films by a transfer moulding technique. These IPNs were characterized by their resistance to chemical reagents, thermal behavior, and mechanical properties. The morphology was shown by SEM and dielectric properties at different temperatures were measured.     

聚[丙烯酸甲酯-甲基丙烯酸2-(二甲氨基)乙酯]/环氧树脂IPN力学性能的研究

用同步法合成聚[丙烯酸甲酯-甲基丙烯酸2-(二甲氨基)乙酯]/环氧树脂(P(MA-DMA)/EP)互穿聚合物网络(IPN),对其力学性能进行了研究,结果表明,该体系IPN由于两网络间接枝导致相客性比较好,动态力学谱仅出现一个转变温度,当P(MA-DMA)/EP=20/80时,力学性能显示正协同效应,对环氧树脂的增韧效果最佳,不同组成比的IPNT_g实-T_g计与(d_实-d_计)差值成正比。     

Gas barrier and adhesion of interpenetrating polymer networks based on poly(diurethane bismethacrylate) and different epoxy-amine networks

Interpenetrating polymer networks (IPNs) composed of poly(methacrylate) and epoxy-amine networks made in situ between two oriented polypropylene sheets were examined in terms of their oxygen barrier and adhesion to the substrate properties. A particular attention was devoted to a system presenting an obvious phase separation. Kinetics of network formation and phase behavior were investigated by infrared and UV-visible spectroscopy, respectively. Since the poly(methacrylate) network could be instantaneously generated by photoirradiation, IPNs differing in network sequence formation were prepared. The influence of the moment at which irradiation was induced, on gas barrier properties of different films was examined. It was shown that similar oxygen transmission rates are obtained whatever the moment of irradiation.     

Flame retardant and toughening behaviors of bio‐based DOPO‐containing curing agent in epoxy thermoset

Based on bio‐based furfural, a phosphorus‐containing curing agent (FPD) was successfully synthesized, via the addition reaction between 9,10‐dihydro‐9‐oxa‐10 phosphaphenanthrene‐10‐oxide (DOPO) and furfural‐derived Schiff base. Then, as co‐curing agent, FPD was used to prepare flame retardant epoxy thermosets (EP) cured by 4, 4′‐diaminodiphenyl methane. The incorporated FPD improved the flame retardancy and toughness of epoxy thermoset, simultaneously. When 5 wt% FPD was added into EP, the FPD/EP achieved 35.7% limited oxygen index (LOI) value and passed UL94 V‐0 rating, meanwhile. In FPD/EP thermoset, the incorporated FPD reduced the thermal decomposition rate, increased the charring capacity, and inhibited the combustion intensity of epoxy thermoset. Through gas‐phase and condensed‐phase actions in weakening fuel supply, suppressing volatile combustion, and enhancing charring barrier effect, FPD decreased the heat release of burning epoxy thermoset, significantly. For the outstanding effectiveness on both flame retardancy and toughness, the study on FPD provides a promising way to manufacture high‐performance epoxy thermoset.     

A flame‐retardant phosphate and cyclotriphosphazene‐containing epoxy resin: Synthesis and properties

A novel flame‐retardant epoxy resin, (4‐diethoxyphosphoryloxyphenoxy)(4‐glycidoxyphenoxy)cyclotriphosphazene (PPCTP), was prepared by the reaction of epichlorohydrin with (4‐diethoxyphosphoryloxyphenoxy)(4‐hydroxyphenoxy)cyclotriphosphazene and was characterized by Fourier transform infrared, ³¹P NMR, and ¹H NMR analyses. The epoxy resin was further cured with diamine curing agents, 4,4′‐diaminodiphenylmethane (DDM), 4,4′‐diaminodiphenylsulfone (DDS), dicyanodiamide (DICY), and 3,4′‐oxydianiline (ODA), to obtain the corresponding epoxy polymers. The curing reactions of the PPCTP resin with the diamines were studied by differential scanning calorimetry. The reactivities of the four curing agents toward PPCTP were in the following order: DDM > ODA > DICY > DDS. In addition, the thermal properties of the cured epoxy polymers were studied by thermogravimetric analysis, and the flame retardancies were estimated by measurement of the limiting oxygen index (LOI). Compared to a corresponding Epon 828‐based epoxy polymer, the PPCTP‐based epoxy polymers showed lower weight‐loss temperatures, higher char yields, and higher LOI values, indicating that the epoxy resin prepared could be useful as a flame retardant. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 972–981, 2000     

聚丙烯酸酯/环氧树脂互穿网络聚合物的研究Ⅲ.橡胶态弹性模量和互穿缠结

采用一步法（Ｓｉｍｕｌｔａｎｅｏｕｓｌｙ）合成了双组分的聚丙烯酸酯／环氧树脂互穿网络聚合物（ＩＰＮｓ）．选择预溶胀方法制备了聚丙烯酸酯和环氧树脂两种组分网络．测定了各种组分比的ＩＰＮ和不同溶胀度下的组分网络的动态力学性能，从橡胶态弹性理论出发讨论了ＩＰＮ和预溶胀网络之间在橡胶态弹性模量上的关系，并据此指出互穿缠结增加了网络的有效“交联密度”，因此，它对ＩＰＮ的橡胶态弹性模量有较大的贡献．密度测量的结果也提供了另一方面的证据     

Synthesis and curing of liquid crystalline epoxy resin based on naphthalene mesogen

Aromatic liquid crystalline epoxy resin (LCE) based on naphthalene mesogen was synthesized and cured with aromatic diamines to prepare heat‐resistant LCE networks. Diaminodiphenylester (DDE) and diaminodiphenylsulfone (DDS) were used as curing agents. The curing reaction and liquid crystalline phase of LCE were monitored, and mechanical and thermal properties of cured LCE network were also investigated. Curing and postcuring peaks were observed in dynamic DSC thermogram. LCE network cured with DDE displayed liquid crystalline phase in the curing temperature range between 183 and 260°C, while that cured with DDS formed one between 182 and 230°C. Glass transition temperature of cured LCE network was above 240°C, and crosslinked network was thermally stable up to 330°C. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 419–425, 1999     

Insights into phthalonitrile/epoxy blends modification system from non-competitive cure system based on alicyclic anhydride

A series of polymer blends were prepared from 1,3-bis(3,4-dicyanophenoxy)benzene (3BOCN) and epoxy resin with methyl tetrahydrophthalic anhydride as curing agent.The curing behavior and curing kinetics of the blends were studied by differential scanning calorimetry.The apparent activation energy of the blends with various contents of 3BOCN was higher than that of the blends without 3BOCN.A model experiment suggested that there is no obvious reaction between phthalonitrile and epoxy.The thermal and mechanical properties of the polymer blends were evaluated.The polymer blends exhibit high storage modulus and char yield compared with the neat epoxy.The polymer blends show ductile fracture morphology by scanning electron microscopy (SEM) images.