Monomer-isomerization polymerization. V. Effects of transition metal compounds on monomer-isomerization polymerizations of butene-2 and pentene-2

In order to clarify the correlation between polymerization and monomer isomerization in the monomer-isomerization polymerization of β-olefins, the effects of some transition metal compounds which have been known to catalyze olefin isomerizations on the polymerizations of butene-2 and pentene-2 with Al(C₂H₅)₃–TiCl₃ or Al(C₂H₅)₃–VCl₃ catalyst have been investigated. It was found that some transition metal compounds such as acetylacetonates of Fe(III), Co(II), and Cr(III) or nickel dimethylglyoxime remarkably accelerate these polymerizations with Al(C₂H₅)₃–TiCl₃ catalyst at 80°C. All the polymers from butene-2 were high molecular weight polybutene-1. With Al(C₂H₅)₃–VCl₃ catalyst, which polymerizes α-olefins but does not catalyze polymerization of β-olefins, no monomer-isomerization polymerizations of butene-2 and pentene-2 were observed. When Fe(III) acetylacetonate was added to this catalyst system, however, polymerization occurred. These results strongly indicate that two independent active centers for the olefin isomerization and the polymerizations of α-olefins were necessary for the monomer-isomerization polymerizations of β-olefins.     

Monomer-isomerization polymerization. VI. Isomerizations of butene-2 with TiCl3 or Al(C2H5)3–TiCl3 catalyst

A study of the isomerization of butene-2 with TiCl₃ or Al(C₂H₅)₃–TiCl₃ catalyst in n-heptane has been investigated at 60–80°C to elucidate further the mechanism of monomer-isomerization polymerization. It was found that positional and geometrical isomerizations in the presence of these catalysts occurred concurrently with activation energies of 14–16 kcal/mole. The presence of Al(C₂H₅)₃ with TiCl₃ catalyst could accelerate the initial rates of these isomerizations and initiate the monomer-isomerization polymerization of butene-2. From the results obtained, it was concluded that the isomerization of butene-2 proceeds via an intermediate σ-complex between the transition metal hydride and butene isomers.     

Monomer-Isomerization polymerization. XXVIII. Catalytic activity of transition metals and alkylaluminums in monomer-isomerization polymerization of 2-butene

Monomer-isomerization polymerization of cis-2-butene (c2B) with Ziegler–Natta catalysts was studied to find a highly active catalyst. Among the transition metals [TiCl₃, TiCl₄, VCl₃, VOCl₃, and V (acac)₃] and alkylauminums used, TiCl₃? R₃Al (R = C₂H₅ and i-C₄H₉) was found to show a high-activity for monomer-isomerization polymerization of c2B. The polymer yield was low with TiCl₄? (C₂H₅)₃Al catalyst. However, when NiCl₂ was added to this catalyst, the polymer yield increased. With TiCl₃? (C₂H₅)₃Al catalyst, the effect of the Al/Ti molar ratio was observed and a maximum for the polymer yields was obtained at molar ratios of 2.0–3.0, but the isomerization increased as a function of Al/Ti molar ratio. The valence state of titanium on active sites for isomerization and polymerization is discussed.     

Monomer-isomerization polymerization. XXIII.. Monomer-isomerization polymerization of 5-phenyl-2-pentene with ziegler–natta catalysts

5-Phenyl-2-pentene (5Ph2P) was found to undergo monomer-isomerization polymerization with TiCl₃–R₃Al (R = C₂H₅ or i-C₄H₉, Al/Ti > 2) catalysts to give a polymer consisting of exclusively 5-phenyl-1-pentene (5Ph1P) unit. The geometric and positional isomerizations of 5Ph2P to its terminal and other internal isomers were observed to occur during polymerization. The catalyst activity of alkylaluminum examined to TiCl₃ was in the following order: (C₂H₅)₃Al > (i-C₄H₉)₃Al > (C₂H₅)₂AlCl. The rate of monomer-isomerization polymerization of 5Ph2P with TiCl₃–(C₂H₅)₃Al catalyst was influenced by both the Al/Ti molar ratio and the addition of nickel acetylacetonate [Ni(acac)₂], and the maximum rate was observed at Al/Ti = 2.0 and Ni/Ti = 0.4 in molar ratios.     

Kinetic studies of polymerization of propylene with active TiCl3–Zn(C2H5)2

In order to elucidate the structure of the Ziegler-Natta polymerization center, we have carried out some kinetic studies on the polymerization of propylene with active TiCl₃—Zn(C₂H₅)₂ in the temperature range of 25–56°C. and the Zn(C₂H₅)₂ concentration range of 4 × 10^?3–8 × 10^?2 mole/1., and compared the results with those obtained with active TiCl₃—Al(C₂H₅)₃. The following differences were found: (1) the activation energy of the stationary rate of polymerization is 6.5 kcal/mole with Zn(C₂H₅)₂ and 13.8 kcal./mole with Al(C₂H₅)₃; (2) the growth rate of the polymer chains with Zn(C₂H₅)₂ is about times slower at 43.5°C.; and (3) the polymerization centers formed with Zn(C₂H₅)₂ are more unstable. It can be concluded that the structure of the polymerization center with Zn(C₂H₅)₂ is different from that with Al(C₂H₅)₃.     

Polymerization of butene-2 with isomerization to butene-1

An attempt has been made to prepare a high molecular weight isotactic polybutene-1 from cis- or trans-butene-2. Polymerization of butene-2 did not occur due to the steric effect of the substituents. In the presence of TiCl₃–Al(C₂H₅)₃ catalyst, however, both butene-2 monomers were found to polymerize at a slower rate than butene-1 and to give polymers consisting of the repeating unit of butene-1. From the gas chromatographic determination of the isomer distribution of the butenes recovered after the polymerization, it was found that the butenes isomerized, in the presence of the catalyst system containing TiCl₃, to approach the thermodynamic equilibrium mixture of butene-1, cis-butene-2, and trans-butene-2. It was also found that the rates of polymerization of butene-2 for the catalyst systems used were proportional to the isomerization rates. These results show that butene-2 isomerizes first to butene-1 which has less steric hindrance and then polymerizes as butene-1, through ordinary vinyl polymerization by a coordinated anionic mechanism. This type of polymerization was observed in some other linear β-olefins such as n-pentene-2 and n-hexene-2.     

Monomer-Isomerization polymerization. XXX. Influence of type of TiCl3 on monomer-isomerization polymerization of 2-butene with TiCl3 and alkylaluminum catalyst

Monomer-isomerization polymerization of cis-2-butene with four types of TiCl₃ in combination with alkylaluminum compounds was investigated. The catalytic activities for monomer-isomerization polymerization were found to be influenced by the type of TiCl₃ employed: systems containing hydrogen-activated-TiCl₃ and Solvay-TiCl₃ in combination with R₃Al (R = C₂H₅ and i-C₄H₉) showed high catalytic activity for both isomerization and polymerization, whereas (C₂H₅)₂AlCl in combination with any type of TiCl₃ did not induce the monomer-isomerization polymerization. The addition effect of NiCl₂ to the TiCl₃? (C₂H₅)₃Al catalyst was examined. Catalytic activities for both polymerization and isomerization reactions were found to depend on the amount of NiCl₂ added.     

Monomer-isomerization polymerization. XXVI. Formation of polyallylcyclohexane from propenylcyclohexane through monomer-isomerization polymerization with Ziegler–Natta catalysts

Monomer-isomerization polymerization of propenycyclohexane (PCH) with TiCl₃ and R_3-xAICI_x (R = C₂H₅ or i-C₄H₉, x = 1–3) catalysts was studied. It was found that PCH underwent monomer-isomerization polymerization to give a high molecular weight polymer consisting of an allylcyclohexane (ACH) repeat unit. Among the alkyaluminum cocatalysts examined, (C₂H₅)₃Al was the most effective cocatalyst for the monomer-isomerization polymerization of PCH, and a maximum for the polymerization was observed at a molar ratio of Al/Ti of about 2.0. The addition of isomerization catalysts such as nickel acetylacetonate [Ni(acac)₂] to the TiCl₃–(C₂H₅)₃Al catalyst accelerated the monomer-isomerization polymerization of PCH and gave a maximum for the polymerization at a Ni/Ti molar ratio of 0.5. PCH also undergoes monomer-isomerization copolymerization with 2-butene (2B).     

Influence of SeOCl2 on the polymerization of propylene by TiCl3–Al(C2H5)3

The influence of SeOCl₂ on the polymerization of propylene by TiCl₃–Al(C₂H₅)₃, and the temperature dependence of the stereospecificity of the catalyst, TiCl₃–Al(C₂H₅)₃, have been investigated. SeOCl₂ decreases the rate of polymerization and increase the stereospecificity of the catalyst, which could be explained on the basis of a decrease of the concentration of Al(C₂H₅)₃ accompanied by a reaction between Al(C₂H₅)₃ and SeOCl₂. On the other hand, the stereospecificity of the catalyst, TiCl₃–Al(C₂H₅)₃, increases gradually with a decrease in polymerization temperature from 40 to 0°C. From these results, we conclude that SeOCl₂ exerts no essential influence on the polymerization of propylene by TiCl₃–Al(C₂H₅)₃, and that the stereospecificity of the catalyst is attributed mainly to the reducing ability of the organometallic compound.     

Monomer-isomerization polymerization. XVI. Monomer-isomerization polymerization of methylpentenes with Ziegler-Natta catalyst

The polymerizations of 4-methyl-1-pentene(4M1P), 4-methyl-2-pentene (4M2P), 2-methyl-2-pentene (2M2P), and 2-methyl-1-pentene (2M1P) with Ziegler-Natta catalyst have been investigated. Both 4M1P and 4M2P were found to polymerize with TiCl₃–(C₂H₅)Al catalyst to give high molecular weight poly(4M1P), while 2M2P and 2M1P did not give polymers with 4M1P units. However, when the polymerizations of 2M1P and 2M2P were carried out with ternary catalyst systems, TiCl₃–(C₂H₅)AlCl–(PPh₃)₂PdCl₂ and TiCl₃–(C₂H₅)AlCl–Ni(SCN)₂ polymers with 4M1P units were obtained in low yield. It was concluded that these four methylpentenes could polymerize with the monomer-isomerization polymerization mechanism to poly(4M1P). The results of the observed isomer distribution of methylpentenes recovered, and the rate of polymerization of four methylpentenes suggest that the isomerization from 2M1P to 4M1P with the above ternary catalyst systems might proceed via a direct one-step isomerization mechanism.     

Monomer-isomerization polymerization. XXII.. Isomerization and polymerization of propenylbenzene with various ziegler–natta catalysts

The isomerization and polymerization of propenylbenzene (PB) with various Ziegler–Natta catalyst systems have been investigated. With the TiCl₃–(C₂H₅)₃Al (Al/Ti > 2.0) catalyst at 80°C, PB polymerized to give a polymer exclusively consisting of allylbenzene (AB) unit. During the polymerization, AB, which polymerized readily with the catalyst, was produced through isomerization of PB, indicating that PB underwent monomer-isomerization polymerization. PB also polymerized with isomerization to AB in the presence of TiCl₃?(C₂H₅)₂AlCl?NiCl₂ catalyst system, and a copolymer with PB and AB units was obtained. With TiCl₃?C₂H₅AlCl₂ catalyst, poly(PB) was formed via ordinary vinylene polymerization without isomerization. From these facts, it was concluded that the structure of the polymers produced from PB widely changed, depending on the catalyst systems used, which determine the rate of isomerization to AB and the polymerization reactivity of the PB and AB isomers formed.     

Polymerization of β-cyanopropionaldehyde. III. Polymerization by organoaluminum and by organoaluminum–titanium chloride complexes

The mechanism of formation and stereoregularity of poly(cyanoethyl)oxymethylene have been studied. The polymerization was carried out at ?78°C with use of aluminum compounds [Al(C₂H₅)₃, Al(C₂H₅)₂Cl, Al(C₂H₅)Cl₂, and AlCl₃] and complex catalysts [Al(C₂H₅)₃–TiCl₄, Al(C₂H₅)₃–TiCl₃, and Al(C₂H₅)₂Cl–TiCl₃] as initiators. The stereoregularity of poly(cyanoethyl)oxymethylene was estimated from the optical density ratio, D₁₂₅₈/D₁₂₇₀, in the infrared absorption spectrum. Polymer yields were observed to depend upon the aluminum compound used as initiators, while the stereoregularity of the polymer was nearly independent of the particular aluminum compound used. As the catalyst ratio of titanium chloride to aluminum compound increased, the polymer yield was found to increase to a maximum and then to decrease with further increase of the ratio. It is supposed that titanium chlorides themselves increase the acid strength of aluminum compounds through chlorination, resulting in the change of the polymer yield. The highest stereoregularity of poly(cyanoethyl)oxymethylene was attained by increasing the molar ratio of titanium trichloride to aluminum and by treating β-cyanopropionaldehyde (CPA) with titanium trichloride prior to the polymerization. Complex formation of the nitrile group of CPA with titanium is considered responsible for the increase in stereoregularity. A propagation mechanism is also proposed.     

Monomer-isomerization polymerization. XIII. Monomer-isomerization polymerization of 1,4-cyclohexadiene with Ziegler-Natta catalyst

1,4-Cyclohexadiene underwent monomer-isomerization polymerization to yield poly(1,3-cyclohexadiene) with a Ziegler-Natta catalyst comprising TiCl₄–Al(C₂H₅)₃ catalyst with Al/Ti molar ratios of 0.5–3.0 at 60°C for 96 hr. Good yields of polymer were obtained (49.5% yield at Al/Ti = 3.0; [η] = 0.04 dl/g). The infrared and NMR spectra of the polymer were identical to those of poly-(1,3-cyclohexadiene), confirming that 1,4-cyclohexadiene first isomerizes to 1,3-cyclohexadiene and then homopolymerizes to give poly-1,3-cyclohexadiene. 1,3-Cyclohexadiene polymerized without isomerization easily in the presence of TiCl₃–Al(C₂H₅)₃ catalyst at Al/Ti molar ratios of 0.5–3.0 at 60°C for 3 hr (76.3% yield at Al/Ti = 3.0; [η] = 0.06 dl/g).     

Ethylene polymerization catalyzed by metallocene/methylaluminoxane systems: quantum-mechanical study on the role of olefin separated ion pairs (OSIP) in the polymerization mechanism

DFT (density-functional theory) calculations were performed to investigate the thermodynamics of formation of Olefin Separated Ion Pairs (OSIP) Cp₂MtCH₃⁺/C₂H₄/Cl₂Al[O(AlMe₃)AlHMe] (Cp = η₅-C₅H₅, Mt = Ti, Zr, Me = CH₃) from ethylene and Cp₂MtMe · Cl₂Al[O(AlMe₃)AlHMe]₂, a model of adduct produced by metallocence/methylaluminoxane (MAO) systems for olefin polymerization. The results account for the high cocatalytic activity of MAO and show that titanium complexes are potentially more active than zirconium homologues, as confirmed by low temperature polymerization tests.     

Polymerization of vinylcyclohexane with ziegler–natta catalyst

Polymerization of vinylcyclohexane (VCHA) with TiCl₃–aluminum alkyl catalysts was investigated. The polymerization rate of VCHA was low due to the branch at the position adjacent to the reacting double bond. The effects of aluminum alkyl on the polymerization and monomer-isomerization were observed; the polymer yield decreased in the following order: (CH₃)₃Al > (i–C₄H₉)₃Al > (C₂H₅)₃Al. Isomerization of VCHA was observed with the TiCl₃–(i–C₄H₉)₃Al and the TiCl₃–(C₂H₅)₃Al catalysts during the polymerization, while with the TiCl₃–(CH₃)₃Al catalyst such isomerization was not observed. Monomer-isomerization copolymerization of VCHA and trans-2-butene took place to give copolymers consisting of VCHA and 1-butene units.     

Ethene polymerization with modified-polypropene-supported highly stable Ziegler catalyst

A modified-polypropene-supported Ziegler catalyst was prepared using polypropene containing a small amount of poly(7-methyl-1,6-octadiene) as a starting polymer for bromination, lithiation, and reaction with TiCl₄. The polymerization of ethene was carried out using the catalyst with Al(C₂H₅)₃ in toluene at 60°C up to 100 h. The polymer yield increased linearly with polymerization time, which indicates that the active sites of the modified-polypropene-supported Ziegler catalyst are practically stable without deactivation even for 100 h and are able to propagate further polymerization of ethene.     

Relationship between the ionic nature of some organoaluminum—transition metal catalysts and the rate of polymerization

The electrical conductivity of several trialkylaluminum and alkyl-aluminum halides was investigated in dry benzene at 25°C. within the concentration range of 10^?1–10^?3M. The equivalent conductance of the trialkylaluminum systems decreased in the following order: Al(n-C₆H₁₃)₃ > Al(n-C₁₀H₁₉)₃ > Al(n-C₄H₉)₃ > Al(i-C₄H₉)₃ > Al(n-C₃H₇)₃ > Al(C₂H₅)₃. The conductance (1/R) of a given series was also examined and found to decrease as each alkyl group was successively replaced by a chlorine atom, thus: Al(C₂H₅)₃ > Al(C₂H₅)₂Cl > Al(C₂H₅)_1.5Cl_1.5 > Al(C₂H₅)Cl₂ and Al(i-C₄H₉)₃ > Al(i-C₄H₉)₂Cl > Al(i-C₄H₉)Cl₂. The ion pair dissociation constants K were calculated and show in a qualitative manner the difference between various organoaluminum systems. The relative rate of olefin polymerization was related to the conductivity of various organoaluminum–transition metal catalyst systems used. The effect of Lewis bases such as monoglyme, diglyme, triglyme, and tetraglyme on triethylaluminum indicated that the first-mentioned base forms a 1:1 type of complex as ordinary ethers do, whereas the remaining three bases utilize only two of their available oxygen atoms to coordinate with triethylaluminum. The effect of TiCl₃ (in the presence of an ether) on the conductance was also determined.     

Highly active supported catalysts for olefin polymerization. Supports from a grignard reagent for preparation of highly active catalysts

Supports were obtained by the interaction of C₄H₉MgCl with the reaction mixture of AlCl₃ and CH₃Si(OC₂H₅)₃ or Si(OC₂H₅)₄ (Mg/Al/Si = 2/1/1). With the combination of Al(C₂H₅)₃ and methyl-p-toluate, immobilized titanium catalysts prepared by the treatment of the supports with TiCl₄ and ethylbenzoate showed extraordinary high activity and stereoregularity in the polymerization of propylene.¹ By the study of the reaction of AlCl₃ with CH₃Si(OC₂H₅)₃, the elemental analysis and powder x-ray diffractometric measurements of the supports, it was found that the supports comprised of Cl, Mg, Al, and Si atoms, OC₂H₅ groups, C₄H₉ groups, and ethers, and that they were amorphous solids to the extent that the x-ray diffraction peak assigned to the 003 plane in MgCl₂ crystals completely disappeared.     

Olefin polymerization and copolymerization by complexes bearing [ONNO]‐Type salan ligands: Effect of ligand structure and metal type (titanium,zirconium, and vanadium)

A series of novel titanium(IV) complexes bearing tetradentate [ONNO] salan type ligands: [Ti{2,2′‐(OC₆H₃‐5‐t‐Bu)₂‐NHRNH}Cl₂] (Lig¹TiCl₂: R = C₂H₄; Lig²TiCl₂: R = C₄H₈; Lig³TiCl₂: R = C₆H₁₂) and [Ti{2,2′‐(OC₆H₂‐3,5‐di‐t‐Bu)₂‐NHC₆H₁₂NH}Cl₂] (Lig⁴TiCl₂) were synthesized and used in the (co)polymerization of olefins. Vanadium and zirconium complexes: [ M{2,2′‐(OC₆H₃‐3,5‐di‐t‐Bu)₂‐NHC₆H₁₂NH}Cl₂] (Lig⁴VCl₂: M = V; Lig⁴ZrCl₂: M = Zr) were also synthesized for comparative investigations. All the complexes turned out active in 1‐octene polymerization after activation by MAO and/or Al(i‐Bu)₃/[Ph₃C][B(C₆F₅)₄]. The catalytic performance of titanium complexes was strictly dependent on their structures and it improves for the increasing length of the aliphatic linkage between nitrogen atoms (Lig¹TiCl₂ << Lig²TiCl₂ < Lig³TiCl₂) and declines after adding additional tert‐Bu group on the aromatic rings (Lig³TiCl₂ < Lig⁴TiCl₂). The activity of all titanium complexes in ethylene polymerization was moderate and the properties of polyethylene was dependent on the ligand structure, cocatalyst type, and reaction conditions. The Et₂AlCl‐activated complexes gave polymers with lover molecular weights and bimodal distribution, whereas ultra‐high molecular weight PE (up to 3588 kg mol^?1) and narrow MWD was formed for MAO as a cocatalyst. Vanadium complex yielded PE with the highest productivity (1925.3 kg mol_v^?1), with high molecular weight (1986 kg mol^?1) and with very narrow molecular weight distribution (1.5). Copolymerization tests showed that titanium complexes yielded ethylene/1‐octene copolymers, whereas vanadium catalysts produced product mixtures. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2111–2123