Carbon Nanotube‐Directed Polytetrafluoroethylene Crystal Growth via Initiated Chemical Vapor Deposition

Initiated chemical vapor deposition (iCVD) has been shown to be suitable for blanketing surfaces with thin polymer coatings of ≈1–2 nm and greater. In this work, iCVD coatings of polytetrafluoroethylene (PTFE) deposited on carbon nanotube (CNT)‐based surfaces show CNT‐templated PTFE single crystal growth. While the coating forms disoriented agglomerates when deposited on an amorphous carbon background, “shish‐kebab” structures are observed when grown on single‐walled carbon nanotubes (SWCNT) as well as CNT buckypaper. It is shown that the shish‐kebab structure is composed of PTFE lamellae arranged with the chain backbones running parallel to the SWCNT axis. This result allows one to control not only the surface chemistry using PTFE but also the coating surface topology.     

All-dry synthesis and coating of methacrylic acid copolymers for controlled release

Initiated chemical vapor deposition (iCVD) is presented as an all-dry synthesis and coating method for applying methacrylic acid copolymers as pH-responsive controlled release layers. iCVD combines the strengths of liquid-phase chemical synthesis with a precision solvent-free chemical vapor deposition environment. Copolymers of methacrylic acid and ethyl acrylate were confirmed by a systematic shift in the carbonyl bond stretching mode with a shift in the comonomer ratio within the copolymer and by the ability to apply the Fineman-Ross copolymerization equation to describe copolymerization kinetics. Copolymers of methacrylic acid and ethylene dimethacrylate showed pH-dependent swelling behavior that was applied to the enteric release of fluorescein and ibuprofen.     

A Directly Patternable,Click‐Active Polymer Film via Initiated Chemical Vapor Deposition

Click‐active surfaces patterned at 200 nm resolution are demonstrated using the dual functional polymeric film, poly(propargyl methacrylate) (PPMA). The commercially available monomer of propargyl methacrylate (PMA) is polymerized in a single step by initiated chemical vapor deposition (iCVD). FT‐IR and X‐ray photoelectron spectroscopy confirm retention of the click‐active acetylene functional group in the bulk and surface of the iCVD film, respectively. Treating substrates with silane coupling agents prior to deposition results in grafting of iCVD PPMA polymers onto various inorganic surfaces. This grafting technique provides the chemical and mechanical stability required for the PPMA layer to survive the subsequent wet chemical steps used for click functionalization. Successful attachment of an azido‐functionalized coumarin dye is demonstrated. Moreover, the PPMA film displays direct positive‐tone sensitivity to e‐beam irradiation, which enables e‐beam patterning without the use of a resist layer. Direct e‐beam exposure of the multifunctional PPMA iCVD layer results in a 200 nm pattern to which quantum dot nanoparticles are selectively conjugated on the substrates by click chemistry.

     

iCVD Cyclic Polysiloxane and Polysilazane as Nanoscale Thin‐Film Electrolyte: Synthesis and Properties

A group of crosslinked cyclic siloxane (Si O) and silazane (Si N) polymers are synthesized via solvent‐free initiated chemical vapor deposition (iCVD). Notably, this is the first report of cyclic polysilazanes synthesized via the gas‐phase iCVD method. The deposited nanoscale thin films are thermally stable and chemically inert. By iCVD, they can uniformly and conformally cover nonplanar surfaces having complex geometry. Although polysiloxanes are traditionally utilized as dielectric materials and insulators, our research shows these cyclic organosilicon polymers can conduct lithium ions (Li⁺) at room temperature. The conformal coating and the room temperature ionic conductivity make these cyclic organosilicon polymers attractive for use as thin‐film electrolytes in solid‐state batteries. Also, their synthesis process and properties have been systemically studied and discussed.

     

Initiated chemical vapor deposition of alternating copolymers of styrene and maleic anhydride

Initiated chemical vapor deposition (iCVD) of alternating copolymer thin films has been achieved for the first time. Copolymerization is desirable for maleic anhydride (Ma) since this monomer does not homopolymerize to an appreciable extent. At conditions where the observed deposition rates for styrene (S) and Ma homopolymers were only 0 and 5.5 nm/min, respectively, combining the two monomers resulted in a much higher deposition rate of 75.4 nm/min. iCVD processes utilize low energy (<30 W) to generate peroxy radicals from initiator molecules while avoiding degradation of functional groups in the monomers. Indeed, full retention of the anhydride functionality from the Ma monomer and avoidance of undesirable side reactions was observed in iCVD of poly(styrene-alt-maleic anhydride) (PSMa) copolymer films. Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and 13C nuclear magnetic resonance (NMR) conclusively demonstrate that all of the copolymer films contain 50% styrene and 50% Ma (within experimental error), irrespective of gas feed ratios employed during the deposition. The 13C NMR signal in the 136-140 ppm region from the quaternary carbon in styrene and additional distortionless enhancement polarization transfer experiments confirmed that the copolymers are strictly alternating. Varying the gas feed ratio of Ma to styrene provided control over deposition rates and number-average molecular weights. Number-average molecular weights varied from 1380 to 4680 g/mol, and deposition rates varied from 6.3 to 75.4 nm/min.     

Initiated chemical vapor deposition of poly(1H,1H,2H,2H-perfluorodecyl acrylate) thin films

A solvent-free initiated chemical vapor deposition (iCVD) process was used to create low surface energy poly(1H,1H,2H,2H-perfluorodecyl acrylate) (PPFDA) thin films at deposition rates as high as 375 nm/min. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy showed full retention of the fluorine moieties, and no measurable cross-linking was detected. Additionally, the FTIR studies support the hypothesis that film deposition results from vinyl polymerization. For all iCVD PPFDA films, the static contact angle was found to be 120.8 +/- 1.2 degrees. The roughness of the films was found to be between 14.9 and 19.8 nm RMS, and the refractive index of the films was found to be between 1.36 and 1.37. The deposition rate was studied as a function of the substrate temperature and the partial pressure of the monomer. It was found that the deposition rate increases with decreasing substrate temperature and increasing monomer partial pressure. It was also found that the molecular weight increases with decreasing substrate temperature and increases with increasing monomer partial pressure. The highest molecular weight measured was 177 300 with a polydispersity of 2.27. Quartz crystal microbalance (QCM) measurements showed that these effects correlated with an increased monomer concentration at the surface. The deposition rate data and the QCM data were quantitatively analyzed to find the rate constants of the process using a previously published model for the iCVD process involving nonfluorinated monomers. The determined values of the rate constants of the surface polymerization were found to be similar to the rate constants measured in liquid-phase free radical polymerization. The kinetic data found in this paper can now be used to study iCVD deposition onto substrates with more complex geometries.     

Initiated Chemical Vapor Deposition of Poly(furfuryl methacrylate)

Furan ring‐functionalized solid surfaces are achieved by the initiated chemical vapor deposition (iCVD) method, a solvent‐free process to form films under mild conditions. The polymerization of furfuryl methacrylate monomer is initiated by a resistively heated filament wire. The functionality of the furan group in the iCVD film enabled Diels–Alder chemistry with 4‐phenyl‐1,2,3‐triazolin‐3,5‐dione (N‐PTD).

     

Tribological evaluation of HVOF thermal‐spray coatings as a hard chrome replacement

Hard chrome plating has been used in several different applications in industries that require abrasive sliding wear resistance, such as hydraulic pistons, shafts or bearings. However, the increasing environmental and worker safety pressures on electrolytic hard chrome are leading companies to adopt alternatives. The improvements of the high‐velocity‐oxy‐fuel (HVOF) thermal spray process allow the chromium coating replacement with a comparable or superior surface treatment and are more environmentally friendly. This HVOF process, as a flexible dry‐coating technology, avoids high‐volume waste streams and enables a flexible choice of coating material for each application. The cobalt–chromium‐cemented tungsten carbides are some of the easiest materials to spray and the WC‐10Co‐4Cr coatings have demonstrated superior performance over hard chrome with regard to mechanical and tribological properties. In this work, this coating has been deposited with a Sulzer Metco WokaJet‐400 kerosene fuel spray gun, and the spray conditions have been optimized in order to ensure the best properties of the coatings. The mechanical and tribological properties have been evaluated in coatings sprayed with four deposition conditions that involve different gas flow rates. The most wear‐resistant coating is obtained with those HVOF parameters that prevent decarburization of WC particles and, at the same time, allow an adequate agglomerate melting giving a good intersplat adhesion. The results indicate that HVOF‐sprayed WC‐CoCr coatings are a reliable alternative to electrolytic hard chrome (EHC) in the aeronautical industry to coat landing gear components. In particular, in the dry wear tests, the WC‐CoCr coatings outperform hard chrome coatings in wear resistance. Copyright © 2010 John Wiley & Sons, Ltd.     

Positive-tone nanopatterning of chemical vapor deposited polyacrylic thin films

Terpolymers of methyl alpha-chloroacrylate (MCA), methacrylic acid (MAA), and methacrylic anhydride (MAH) were synthesized by initiated chemical vapor deposition (iCVD) of MCA and MAA followed by low-temperature annealing that partially converts MAA into MAH. The MAA composition in the iCVD copolymer can be systematically varied between 37 and 85 mol % by adjusting the gas feed fractions of monomers. Study of the monomer reactivity ratios and the copolymer molecular weights supports the hypothesis of a surface propagation mechanism during the iCVD copolymerization. The carboxylic dehydration reaction at the annealing temperature of 160 degrees C is dominated by a mechanism of intramolecular cyclization, resulting in intramolecular MAH anhydride formation while preventing crosslink formation. The incorporation of highly electron-withdrawing anhydride functionality enhances chain scission susceptibility under electron-beam irradiation. P(MCA-MAA-MAH) terpolymer thin films can be completely developed at dosages as low as 20 microC/cm2 at 50 kV. High-quality positive-tone patterns were created with 60 nm feature size achieved in the vapor deposited films.     

Applying diamond like carbon layer on carbon/carbon composites and its effect on the deposition of hydroxyapatite coating

The biomedical application of carbon/carbon (C/C) composites is limited by lacking bioactivity and releasing carbon debris. Hydroxyapatite (HA) coating has been used to improve the bioactivity of C/C composites, but it cannot reduce the release of carbon debris effectively because of poor wear resistance property. In this work, a wear‐resistant layer of diamond like carbon (DLC) is applied on C/C composites, followed by an ultrasound‐assisted electrochemical deposition to prepare HA coatings. The microstructure, morphology and chemical composition of the DLC layer and the HA coating are characterised by scanning electron microscopy, X‐ray diffraction, energy dispersive spectroscopy (EDS), X‐ray photoelectron spectroscopy, Fourier transformed infrared spectroscopy and Raman spectrum. The bonding strength between the HA coating and the DLC layer modified C/C composites is examined by a tensile test. The results show that the DLC layer has a spherical morphology and provides a uniform surface for the deposition of the HA coating. The HA coating shows flaky morphology with a compact structure. The tensile strength of the HA coating on the DLC layer modified C/C composites is 6.24 ± 0.40 MPa, which is significantly higher than that of HA coating on unmodified C/C composites(3.04 ± 0.20 MPa). Copyright © 2013 John Wiley & Sons, Ltd.     

Nano/micro‐sized calcium phosphate coating on carbon/carbon composites by ultrasonic assisted electrochemical deposition

Nano/micro‐sized calcium phosphate (CaP) coating was prepared on carbon/carbon (C/C) composites by ultrasonic assisted electrochemical deposition. The coating obtained at different deposition voltages contained a mixture of hydroxyapatite (HA) and brushite (DCPD). The homogenous coating prepared at 2.4 V consisted of nano‐sized and needle‐like HA embedded in micro‐sized and plate‐like DCPD. An interlocking structure was formed along the depth direction of the coating. The internal stress may be released effectively through the interlocking structure of the coating. And the plate‐like crystals of the coating were inset in the grooves on the surface of C/C composites. This led to a better adhesive strength of the coating. Meanwhile, the formed interlocking structure could help enhance cohesive strength of the coating. It was found that the growth of CaP crystals in the coating under the voltage of 2.4 V consisted of the plate‐like crystals deposited initially. Then the plate‐needle‐like crystals of submicron size formed among the plate‐like crystals and developed needle‐like ones. The CaP‐coated C/C composites might improve the biological properties of coating for its unique morphology, structures and strong adhesion to the C/C substrate. Copyright © 2011 John Wiley & Sons, Ltd.     

Electroanalytical Device for Cadmium Speciation in Waters. Part 1: Development and Characterization of a Reliable Screen‐Printed Sensor

A reliable screen‐printed sensor for cadmium speciation analysis is presented here. Its development has been focused on the achievement of a reproducible and repeatable sensor. The electrode construction and its surface coating are discussed in detail. The optimized procedure has permitted to obtain very accurate sensors with detection limit of 0.2 μg (Cd) L^?1 using SWASV for only 60 s of deposition time. The electrochemically accessible, i.e. potentially bioavailable, fraction of the cadmium present in an untreated river water sample has been successfully quantified without degassing. These results give a glimpse of the potential of this membrane‐free sensor in real matrices.     

Responsive microgrooves for the formation of harvestable tissue constructs

Given its biocompatibility, elasticity, and gas permeability, poly(dimethylsiloxane) (PDMS) is widely used to fabricate microgrooves and microfluidic devices for three-dimensional (3D) cell culture studies. However, conformal coating of complex PDMS devices prepared by standard microfabrication techniques with desired chemical functionality is challenging. This study describes the conformal coating of PDMS microgrooves with poly(N-isopropylacrylamide) (PNIPAAm) by using initiated chemical vapor deposition (iCVD). These microgrooves guided the formation of tissue constructs from NIH-3T3 fibroblasts that could be retrieved by the temperature-dependent swelling property and hydrophilicity change of the PNIPAAm. The thickness of swollen PNIPAAm films at 24 °C was approximately 3 times greater than at 37 °C. Furthermore, PNIPAAm-coated microgroove surfaces exhibit increased hydrophilicity at 24 °C (contact angle θ = 30° ± 2) compared to 37 °C (θ = 50° ± 1). Thus PNIPAAm film on the microgrooves exhibits responsive swelling with higher hydrophilicity at room temperature, which could be used to retrieve tissue constructs. The resulting tissue constructs were the same size as the grooves and could be used as modules in tissue fabrication. Given its ability to form and retrieve cell aggregates and its integration with standard microfabrication, PNIPAAm-coated PDMS templates may become useful for 3D cell culture applications in tissue engineering and drug discovery.     

Insights into thin, thermally responsive polymer layers through quartz crystal microbalance with dissipation

The thermodynamics of temperature-responsive polymeric layers was analyzed using a two-state coil to globule model to which the van't Hoff relationship was applied. For soluble homopolymer poly(N-isopropylacrylamide (pNIPAAm), enthalpies of transition, ΔH(vH), were calculated using varations in ultraviolet-visible (UV-vis) spectroscopy with temperature to be 8400 ± 30 and 1652 ± 4 kJ mol-cooperative unit(-1) for standard synthesis and initiated chemical vapor deposition (iCVD), respectively. For the insoluble surface-bound layer of cross-linked iCVD poly(N-isopropylacrylamide-co-di(ethylene glycol) divinyl ether) [p(NIPAAm-co-DEGDVE)], ΔH(vH) was determined to be 810 ± 30 kJ mol-cooperative unit(-1) using quartz crystal microbalance with dissipation monitoring (QCM-D). Microcalorimetry measurements showed the enthalpies per mole NIPAAm monomer to be 5.8 ± 0.2, 3.5 ± 0.6, and 3.1 ± 0.3 kJ mol-NIPAAm(-1), resulting in cooperative unit sizes of 1460 ± 60, 470 ± 80, and 260 ± 30 monomer units for the standard pNIPAAm, iCVD pNIPAAm, and p(NIPAAm-co-DEGDVE) systems, respectively. These values indicate that both per monomer enthalpic contribution as well as cooperative unit size are primary factors contributing to the variations in van't Hoff enthalpies for the three systems studied. Diffusion of bovine serum albumin (BSA) into swollen p(NIPAAm-co-DEGDVE) films below its lower critical solution temperature was elucidated via QCM-D measurements. These data provided a calculated diffusion coefficient of (3.5 ± 0.1) × 10(-14) cm(2) s(-1) of BSA into the swollen hydrogel film with a mesh size of 6.0 ± 0.2 nm (compared to the hydrodynamic radius of BSA, r(H) = 3.36 nm).     

Surface characterization of growth process for cerium conversion coating on magnesium alloy and its anticorrosion mechanism

Cerium conversion coating is successfully deposited on magnesium alloy AZ31 for corrosion protection. Deposition time on the influence of cerium conversion coating morphology, composition, and electrochemical properties has been investigated in detail. Morphological observation reveals that the cerium conversion coating is a porous agglomerate nanostructure. XPS indicates that the coating exhibits a time‐dependent ingredient. Moreover, the coating is considered as a combination of magnesium oxide/hydroxide and cerium (III) and (IV) oxides/hydroxides. The results of electrochemical impedance spectroscopy indicate that the anticorrosion coating exhibits the best properties during deposition of 5 min. In view of the analysis, the anticorrosion mechanism is pioneered proposed because of the formation of H‐bonding layer, which forms a reasonable barrier to Cl^? ions. Copyright © 2014 John Wiley & Sons, Ltd.     

Chemical Solution Deposition of Epitaxial Metal‐Oxide Nanocomposite Thin Films

Epitaixial metal‐oxide nanocomposite films, which possess interesting multifunctionality, have found applications in a wide range of devices. However, such films are typically produced by using high‐vacuum equipment, like pulse‐laser deposition, molecular‐beam epitaxy, and chemical vapor deposition. As an alternative approach, chemical solution methods are not only cost‐effective but also offer several advantages, including large surface coating, good control over stoichiometry, and the possible use of dopants. Therefore, in this Personal Account, we review the chemistry behind several of the main solution‐based approaches, that is, sol‐gel techniques, metal‐organic decomposition, chelation, polymer‐assisted deposition, and hydrothermal methods, including the seminal works that have been reported so far, to demonstrate the advantages and disadvantages of these different routes.     

Reversible Layer‐by‐Layer Deposition on Solid Substrates Inspired by Mussel Byssus Cuticle

The protective coating on mussel (Mytilus galloprovincialis) byssus has attracted considerable research interest because of its excellent mechanical properties such as hardness and extensibility. These special properties are known to be highly related with specific interactions between mussel foot protein‐1 and metal ions. In particular, the complexation between catechols in mfp‐1 and iron(III) has been identified as a key interaction. This finding has given opportunities for pursuing promising applications. Herein, we report that emulating the properties of the mussel byssus cuticle provides an important platform for developing reversible layer‐by‐layer (LbL) deposition, an advanced technique for surface modification. LbL films were constructed on solid substrates by sequential immersion of substrates into solutions containing iron(III) and catecholic compounds. The thickness of the LbL films was effectively controlled by increasing the immersion steps, and the reversibility of the LbL deposition was demonstrated by addition of a chelating agent.     

Influence of Nafion Coatings and Surfactant on the Stripping Voltammetry of Heavy Metals at Bismuth‐Film Modified Carbon Film Electrodes

Nafion polymer coated bismuth‐film‐modified carbon film electrodes have been investigated for reducing the influence of contaminants such as surfactants in the anodic stripping voltammetry of trace metal ions. The influence of the coating on electrode response has been tested with both ex situ and in situ bismuth film deposition, with and without the polymer coating. The electrode assemblies and interfacial characteristics in the presence of the non‐ionic surfactant Triton‐X‐100 have been probed with electrochemical impedance spectroscopy. The Nafion coating successfully decreases the adsorption of Triton on the bismuth film surface, and demonstrates that this strategy allows measurement of these trace metals in environmental samples containing surfactants.     

Luminescent Platinum(II) Complexes of 1,3‐Bis(N‐alkylbenzimidazol‐ 2′‐yl)benzene‐Type Ligands with Potential Applications in Efficient Organic Light‐Emitting Diodes

A series of luminescent platinum(II) complexes of tridentate 1,3‐bis(N‐alkylbenzimidazol‐2′‐yl)benzene (bzimb) ligands has been synthesized and characterized. One of these platinum(II) complexes has been structurally characterized by X‐ray crystallography. Their electrochemical, electronic absorption, and luminescence properties have been investigated. Computational studies have been performed on this class of complexes to elucidate the origin of their photophysical properties. Some of these complexes have been utilized in the fabrication of organic light‐emitting diodes (OLEDs) by using either vapor deposition or spin‐coating techniques. Chloroplatinum(II)? bzimb complexes that are functionalized at the 5‐position of the aryl ring, [Pt(R‐bzimb)Cl], not only show tunable emission color but also exhibit high current and external quantum efficiencies in OLEDs. Concentration‐dependent dual‐emissive behavior was observed in multilayer OLEDs upon the incorporation of pyrenyl ligand into the Pt(bzimb) system. Devices doped with low concentrations of the complexes gave rise to white‐light emission, thereby representing a unique class of small‐molecule, platinum(II)‐based white OLEDs.     

OCVD polymerization of PEDOT: effect of pre‐treatment steps on PEDOT‐coated conductive fibers and a morphological study of PEDOT distribution on textile yarns

The functionalization of textile fibers with intrinsically conductive polymers has become a prominent research area throughout the world. A number of coating techniques have already been utilized and optimized to get the uniform layers of conductive polymers on the surface of different substrates. In our previous study, we produced poly(3,4‐ethylenedioxythiophene) (PEDOT)‐coated conductive fibers by employing oxidative chemical vapor deposition (oCVD) technique. This paper describes the effects of pre‐treatment steps, such as surface treatment of textile fibers with organic solvents, drying of oxidant‐enriched fibers at variable temperatures and time, and oxidant type on the electrical, mechanical, and thermal properties of PEDOT‐coated conductive fibers. Two well‐known oxidants, ferric(III)chloride and ferric(III)p‐toluenesulfonate (FepTS), were studied, and then their results were compared. In order to verify the PEDOT‐coated layer and, to some extent, its impregnation inside the viscose yarns, a morphological study was carried out by using the attenuated total reflectance Fourier transform infrared spectroscopic imaging technique and computed tomography scanning across the obtained conductive fibers. Differential scanning calorimetric and thermogravimetric analysis were utilized to investigate the thermal properties and the contents of PEDOT in PEDOT‐coated fibers. The mechanical properties of conductive fibers were evaluated by tensile strength testing of produced fibers. Effects of all of these pre‐treatment steps on electrical properties were analyzed with Kiethly picoammeter. This study cannot only be exploited to improve the properties of conductive fibers but also to optimize the oCVD process for the production of conductive textile fibers by coating with different conjugated polymers. Copyright © 2012 John Wiley & Sons, Ltd.