Turbulent heat transfer characteristics and pressure drop in swirling flow at upstream and downstream of an abrupt expansion

This investigation is aimed at studying the heat transfer characteristics and pressure drop for turbulent airflow in a sudden expansion pipe equipped with propeller swirl generator. The investigation is performed for the Reynolds number ranging from 10,000 to 41,000 under a uniform heat flux condition. The experiments are conducted for three locations for the propeller fan upstream the sudden expansion and three locations downstream the sudden expansion (N = 5 blades and blade angle of 45°). The influences of using a freely rotating propeller on heat transfer enhancement and pressure drop are reported. The experimental results indicate that inserting the propeller downstream of the tube provides considerable improvement of the heat transfer rate higher than inserting the propeller upstream the tube. The increase in pressure drop resulting from using the propeller upstream is found to be higher than the downstream swirler. The maximum performance enhancement for the downstream swirler is about 326% while it is about 213% for upstream one. Correlations for relative mean Nusselt number and enhancement performance are presented for different fan locations and different Reynolds numbers.     

Heat transfer in a tapered passage

Heat transfer to laminar flow in tapered passages is studied for two types of thermal boundary conditions: prescribed heat flux on both walls, and on one wall with the other wall adiabatic. In the analysis, the flow is assumed to be purely radial. Temperature distributions and Nusselt number are obtained for the heat flux q ∞ r^δ. The Nusselt number depends on Reynolds number and taper angle. The fully developed Nusselt number decreases with increase in δ for converging flow and increases for diverging flow. Constant heat flux boundary conditions, δ = 0, for converging flow yield a reduction in Nusselt number when compared with the case of parallel channel flow.     

Effect of corner angle on convection enhancement in wavy ducts with trapezoidal cross‐sections

The effect of corner angle variations on pressure drop and heat transfer characteristics is investigated in the fully developed region of wavy ducts with trapezoidal cross‐sections. The resulting enhancement of convection, with respect to corresponding straight ducts, can be attributed to the formation of longitudinal vortices close to the two parallel surfaces. Numerical simulations show that Nusselt numbers and friction factors increase with the decrease of corner angle from 90 to 60^°, before levelling out around 60^°. Nusselt numbers and friction factors also increase with the Reynolds number, and the slopes of their representative curves increase above a critical value of the Reynolds number because of the onset of time‐periodic flow oscillations. Copyright © 2004 John Wiley & Sons, Ltd.     

Heat transfer characteristics in a sudden expansion pipe equipped with swirl generators

This investigation is aimed at studying the heat transfer characteristics and pressure drop for turbulent airflow in a sudden expansion pipe equipped with propeller type swirl generator or spiral spring with several pitch ratios. The investigation is performed for the Reynolds number ranging from 7500 to 18,500 under a uniform heat flux condition. The experiments are also undertaken for three locations for the propeller fan (N = 15 blades and blade angle of 65°) and three pitch ratios for the spiral spring (P/D = 10, 15 and 20). The influences of using the propeller rotating freely and inserted spiral spring on heat transfer enhancement and pressure drop are reported. In the experiments, the swirl generator and spiral spring are used to create a swirl in the tube flow. Mean and relative mean Nusselt numbers are determined and compared with those obtained from other similar cases. The experimental results indicate that the tube with the propeller inserts provides considerable improvement of the heat transfer rate over the plain tube around 1.69 times for X/H = 5. While for the tube with the spiral spring inserts, an improvement of the heat transfer rate over the plain tube around 1.37 times for P/d = 20. Thus, because of strong swirl or rotating flow, the propeller location and the spiral spring pitch become influential on the heat transfer enhancement. The increase in pressure drop using the propeller is found to be three times and for spiral spring 1.5 times over the plain tube. Correlations for mean Nusselt number, fan location and spiral spring pitch are provided.     

Fluid flow and heat transfer characteristics for a square prism (blockage ratio = 0.1) placed inside a wind tunnel

Experimental investigations in fluid flow and heat transfer have been carried out to study the effect of wall proximity due to flow separation around a square prism at Reynolds number 2.6 × 10⁴, blockage ratio 0.1, different height-ratios and various angles of attack. The static pressure distribution has been measured on all faces of the square prism. The results have been presented in the form of pressure coefficient, drag coefficient for various height-ratios. The pressure distribution shows positive values on the front face whereas on the rear face negative values of the pressure coefficient have been observed. The positive pressure coefficient for different height-ratios does not vary too much but the negative values of pressure coefficient are higher for all points on the surface as the bluff body approaches towards the upper wall of the wind tunnel. The drag coefficient decreases with the increase in angle of attack as the height-ratio decreases. The maximum value of drag coefficient has been observed at an angle of attack nearly 50° for the square prism at all height-ratios. The heat transfer experiments have been carried out under constant heat flux condition. Heat transfer coefficient are determined from the measured wall temperature and ambient temperature and presented in the form of Nusselt number. Both local and average Nusselt numbers have been presented for various height-ratios. The variation of local Nusselt number has been shown with non-dimensional distance for different angles of attack. The variation of average Nusselt number has also been shown with different angles of attack. The local as well as average Nusselt number decreases as the height-ratio decreases for all non-dimensional distance and angle of attack, respectively, for the square prism. The average Nusselt number for the square prism varies with the angle of attack. But there is no definite angle of attack at which the value of average Nusselt number is either maximum or minimum.     

Unsteady fluid flow and heat transfer over a bank of flat tubes

Transient numerical simulations of fluid flow and heat transfer over a bank of flat tubes have been carried for both in-line and staggered configurations for the following boundary conditions: (a) isothermal and (b) isoflux. The effect of Reynolds number, Prandtl number, length ratio, and the height ratio, on the Nusselt number, and the dimensionless pressure drop are elucidated. Correlations are proposed for both pressure drop and Nusselt number and optimum configurations have been determined.     

Numerical analysis on longitudinal location optimization of vortex generator in compact heat exchangers

In this paper, numerical, curvilinear and turbulent model has been used to investigate the effect of vortex generator's longitudinal displacement on heat transfer and fluid flow in different Reynolds numbers ranging from 500 to 3000. The numerical model has been validated with experimental results of a former study, which is resembled in a particular case. Numerical simulation shows that the vorticity enhancement would increase both Nusselt number and pressure drop. Proposed trend is not constant and the pattern in which parameters change is dependent on Reynolds number. Finally, a conjugated optimization of pressure drop and the Nusselt number has been suggested based on the order of parameter changes. Copyright © 2010 John Wiley & Sons, Ltd.     

Numerical investigation of heat transfer and fluid flow characteristics inside a wavy channel

The periodically fully developed laminar heat transfer and fluid flow characteristics inside a two-dimensional wavy channel in a compact heat exchanger have been numerically investigated. Calculations were performed for Prandtl number 0.7, and Reynolds number ranging from 100 to 1,100 on non-orthogonal non-staggered grid systems, based on SIMPLER algorithm in the curvilinear body-fitted coordinates. Effects of wavy heights, lengths, wavy pitches and channel widths on fluid flow and heat transfer were studied. The results show that overall Nusselt numbers and friction factors increase with the increase of Reynolds numbers. According to the local Nusselt number distribution along channel wall, the heat transfer may be greatly enhanced due to the wavy characteristics. In the geometries parameters considered, friction factors and overall Nusselt number always increase with the increase of wavy heights or channel widths, and with the decrease of wavy lengths or wavy pitches. Especially the overall Nusselt number significantly increase with the increase of wavy heights or channel widths, where the flow may become into transition regime with a penalty of strongly increasing in pressure drop. An erratum to this article can be found at     

Flow and heat transfer performance of a mini-channel radiator with cylinder disturbed flow

Mini-channel heat sinks have relatively low Nusselt number due to small Reynolds number. For heat transfer enhancement purpose, a mini-channel radiator with cylinder disturbed flow was proposed. The disturbed flow was created by a circular cylinder placed horizontally in front of channels entrance. The performance of heat transfer and pressure drop with/without disturbed flow was studied experimentally. It was found that the friction factor of mini-channel flow was larger than that of the macro-channel flow due to larger surface roughness, and the pressure drop caused by cylinder disturbed flow was less than 5%. It also concluded that the average Nusselt number increases with augment of Reynolds and Prandtl number. The Nusselt number correlations as the function of the Reynolds and Prandtl number were given for evaluation the heat removal performance of similar heat radiators. There is an inflexion point in the empirical formulas when the channel length equals to the thermal entrance length. For the mini-channels heat radiators with disturbed flow, the inflexion Reynolds number is larger than that of without disturbed flow. Due to the flow pulsing caused by circular cylinder placed in front of channels entrance, the thermal entrance length increases. On the other hand, for both mini-channels with or without disturbed flow, the thermal resistance increases with the decrease of pressure drop.     

Pressure drop and heat transfer characteristics of turbulent flow in annular tubes with internal wave-like longitudinal fins

Measured were pressure drop and heat transfer characteristics with uniform axial heat input using air as the working fluid in both the entrance and fully developed regions of annular tubes with wave-like longitudinal fins. Five series of experiments were performed for turbulent flow and heat transfer in the annular tubes with number of waves equal to 4, 8, 12, 16 and 20, respectively. The test tube has a double-pipe structure with the inner blocked tubes as an insertion. The wave-like fins are in the annulus and span its full width. The friction factor and Nusselt number in the fully developed region were obtained. The friction factor and Nusselt number can be well corrected by a power-law correction in the Reynolds number range tested. In order to evaluate the thermal performance of the longitudinal finned tubes over a plain circular tube, comparisons were made under three conditions: (1) identical pumping power; (2) identical pressure drop and (3) identical mass flow. It was found that under the three constraints all the wave-like finned tubes can enhance heat transfer with the tube with wave number 20 being superior. Finally, discussion on the enhancement mechanism is conducted and a general correlation for the fully developed heat transfer is provided, which can cover all the fifty data of the five tubes with a mean deviation of 9.3%.     

Thermal and friction characteristics of turbulent flow through rectangular and square ducts with transverse ribs and wire-coil inserts

The heat transfer and the pressure drop characteristics of turbulent flow of air through rectangular and square ducts with internal transverse rib turbulators on two opposite surfaces of the ducts and with wire-coil inserts have been studied experimentally. Circular duct has also been used. The transverse ribs in combination with wire-coil inserts have been found to perform better than either ribs or wire-coil inserts acting alone. The flow friction and thermal characteristics are governed by duct aspect ratio, coil helix angle and wire diameter of the coil, rib height and rib spacing, Reynolds number and Prandtl number. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. It has been found that on the basis of constant pumping power, up to 35% heat duty increase occurs for the combined ribs and wire-coil inserts case compared to the individual ribs and wire-coil inserts cases in the measured experimental parameters space. On the constant heat duty basis, the pumping power has been reduced up to 20% for the combined enhancement geometry than the individual enhancement geometries.     

The flow of closely fitting particles in tapered tubes

The flow of rigid spheres, truncated cones and elastic incompressible spheres in tapered tubes is investigated assuming that the Reynolds equation is valid in the fluid and the linear theory of elasticity is applicable in the solid. It is shown that leading terms in the asymptotic expansion of pressure drop in terms of minimum fluid film thickness for neutrally buoyant rigid spheres and truncated cones are of higher order of magnitude compared to the corresponding terms for the flow of these particles in circular cylindrical tubes. The effect of taper angle on pressure drop is reduced in the case of soft elastic particles because of particle deformations and significant velocities at the particle surface.     

Heat and mass transfer in the vicinity of an evaporating droplet

The problem of heat and mass transfer around an evaporating water drop located in a superheated steam flow is studied using singular perturbation methods.The perturbation scheme involves three regions and some results concerning the Nusselt number and the drag coefficient of the drop are presented.     

Free convection in tilted rectangular enclosures heated at the bottom wall and vented by different slots-venting arrangements

Free convection from a tilted rectangular enclosure heated at the bottom wall and vented by uniform slots opening at different walls of the enclosure was experimentally investigated. The experiments were carried out to study the effects of venting arrangement, opening ratio and enclosure's tilt angle on the passive cooling of the enclosure. The experiments were carried out at a constant heat flux of 250 W/m² and for enclosure tilt angles ranging from 0° to 180°. Three different venting arrangements of the air from the enclosure were studied: (1) top-venting arrangement, (2) side-venting arrangement, and (3) top and side-venting arrangement. Each venting arrangement was studied at different opening ratios of 1, 0.75, 0.5 and 0.25. The results showed that: (1) for top-venting arrangement, the Nusselt number decreases as the tilt angle of the enclosure increases, (2) for side-venting and side and top-venting arrangements, the Nusselt number increases as the tilt angle increases in the range [0°, 90°], then it decreases with the increase of the tilt angle, (3) for the three venting arrangements and at any tilt angle, the Nusselt number increases with the increase of the opening ratio of the slots, (4) for any tilt angle and at any opening ratio, the top and side-venting arrangement has the highest rate of cooling of the enclosure, and (5) for small tilt angles, the rate of cooling of the enclosure for top-venting arrangement was higher than that for side-venting arrangement, but with increasing tilt angle, the rate of cooling for side-venting arrangement becomes higher than that for top-venting arrangement. Correlations were developed for the three venting arrangements to predict the average Nusselt number of the enclosure in terms of the opening ratio and the enclosure tilt angle.     

Thermohydraulics of turbulent flow through rectangular and square ducts with axial corrugation roughness and twisted-tapes with and without oblique teeth

The heat transfer and the pressure drop characteristics of turbulent flow of air (10,000 < Re < 100,000) through rectangular and square ducts with combined internal axial corrugations on all the surfaces of the ducts and with twisted-tape inserts with and without oblique teeth have been studied experimentally. The axial corrugations in combination with twisted-tapes of all types with oblique teeth have been found to perform better than those without oblique teeth in combination with axial corrugations. The heat transfer and the pressure drop measurements have been taken in separate test sections. Heat transfer tests were carried out in electrically heated stainless steel ducts incorporating uniform wall heat flux boundary conditions. Pressure drop tests were carried out in acrylic ducts. The flow friction and thermal characteristics are governed by duct aspect ratio, corrugation angle, corrugation pitch, twist ratio, space ratio, length, tooth horizontal length and tooth angle of the twisted-tape, Reynolds number and Prandtl number. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. The performance of the geometry under investigation has been evaluated. It has been found that on the basis of constant pumping power, up to 55% heat duty increase occurs for the combined axial corrugation and regularly spaced twisted-tape elements inserts with oblique teeth case compared to without oblique teeth twisted-tape inserts cases in the measured experimental parameters space. On the constant heat duty basis, the pumping power has been reduced up to 47% for the combined enhancement geometry than the individual enhancement geometries. However, full-length and short-length twisted-tapes with oblique teeth in combination with axial corrugations show only marginal improvements over the twisted-tapes without oblique teeth.     

Experimental studies on heat transfer and friction factor characteristics of CuO/water nanofluid under turbulent flow in a helically dimpled tube

An experimental investigation on the convective heat transfer and friction factor characteristics in the plain and helically dimpled tube under turbulent flow with constant heat flux is presented in this work using CuO/water nanofluid as working fluid. The effects of the dimples and nanofluid on the Nusselt number and the friction factor are determined in a circular tube with a fully developed turbulent flow for the Reynolds number in the range between 2500 and 6000. The height of the dimple/protrusion was 0.6 mm. The effect of the inclusion of nanoparticles on heat transfer enhancement, thermal conductivity, viscosity, and pressure loss in the turbulent flow region were investigated. The experiments were performed using helically dimpled tube with CuO/water nanofluid having 0.1%, 0.2% and 0.3% volume concentrations of nanoparticles as working fluid. The experimental results reveal that the use of nanofluids in a helically dimpled tube increases the heat transfer rate with negligible increase in friction factor compared to plain tube. The experimental results showed that the Nusselt number with dimpled tube and nanofluids under turbulent flow is about 19%, 27% and 39% (for 0.1%, 0.2% and 0.3% volume concentrations respectively) higher than the Nusselt number obtained with plain tube and water. The experimental results of isothermal pressure drop for turbulent flow showed that the dimpled tube friction factors were about 2-10% higher than the plain tube. The empirical correlations developed for Nusselt number and friction factor in terms of Reynolds number, pitch ratio and volume concentration fits with the experimental data within ±15%.     

Experimental investigation of mixed convection in a rectangular duct with a heated plate in the middle of cross section

The flow and heat transfer in an inclined and horizontal rectangular duct with a heated plate longitudinally mounted in the middle of cross section was experimentally investigated. The heated plate and rectangular duct were both made of highly conductive materials, and the heated plate was subjected to a uniform heat flux. The heat transfer processes through the test section were under various operating conditions: Pr ≈ 0.7, inclination angle ϕ = −60° to +60°, Reynolds number Re = 334–1,911, Grashof number Gr = 5.26 × 10²–5.78 × 10⁶. The experimental results showed that the average Nusselt number in the entrance region was 1.6–2 times as large as that in the fully developed region. The average Nusselt numbers and pressure drops increased with the Reynolds number. The average Nusselt numbers and pressure drops decreased with an increase in the inclination angle from −60° to +60° when the Reynolds number was less than 1,500. But when the Reynolds number increased to over about 1,800, the heat transfer coefficients and pressure drops were independent of inclination angles.     

Natural Convection Heat Transfer Augmentation Factor with Square Conductive Pin Fin Arrays

Natural convection heat transfer from a vertical isothermal plate with pin fins is numerically studied by solving the Navier–Stokes equations along with the energy equation. The average Nusselt number for the plate with different configurations of pin fins is obtained. The average Nusselt number is found to increase with increasing aspect ratio of the fin and to decrease with increasing angle of fin inclination with respect to the plate. There is only a minor difference between the average Nusselt numbers for in-line and staggered arrangement of fins for the range of parameters studied in the present work. A correlation is developed to predict the average Nusselt number of the plate as a function of fin spacing in the streamwise and spanwise directions, aspect ratio of the fin, and its angle of inclination.     

Thermal and friction characteristics of laminar flow through rectangular and square ducts with transverse ribs and wire coil inserts

The heat transfer and the pressure drop characteristics of laminar flow of viscous oil (195 < Pr < 525) through rectangular and square ducts with internal transverse rib turbulators on two opposite surfaces of the ducts and with wire coil inserts have been studied experimentally. Circular duct has also been used. The transverse ribs in combination with wire coil inserts have been found to perform better than either ribs or wire coil inserts acting alone. The heat transfer and the pressure drop measurements have been taken in separate test sections. Heat transfer tests were carried out in electrically heated stainless steel ducts incorporating uniform wall heat flux boundary conditions. Pressure drop tests were carried out in acrylic ducts. The flow friction and thermal characteristics are governed by duct aspect ratio, coil helix angle and wire diameter of the coil, rib height and rib spacing, Reynolds number and Prandtl number. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. The performance of the geometry under investigation has been evaluated. It has been found that on the basis of constant pumping power, up to fifty per cent heat duty increase occurs for the combined ribs and wire coil inserts case compared to the individual ribs and wire coil inserts cases in the measured experimental parameters space. On the constant heat duty basis, the pumping power has been reduced up to forty per cent for the combined enhancement geometry than the individual enhancement geometries.     

Heat transfer and pressure drop characteristics of turbulent flow in a circular tube fitted with regularly spaced twisted-tape elements

The results of an experimentalnvestigation of turbulent flow heat transfer and pressure drop characteristics in a circular tube fitted with regularly spaced twisted-tape elements connected by thin circular rods are reported. The characteristics are governed by Reynolds number, Prandtl number, twist ratio, space ratio, and rod-to-tube diameter ratio. Correlations for friction factor and Nusselt number are also reported. It is shown that on the basis of both constant pumping power and constant heat duty, regularly spaced twisted-tape elements do not perform better than full-length twisted tapes.