Interactive metabolic regulations during biomethanation ofLeucaena leucocephala

Biomethanation of leaves of the legumeL. leucocephala operated in batch reactors at different input volatile solids (12–18 g/L) proceeded in distinct metabolic phases. An initial cellulolytic phase of 4 d was followed by an early and active methanogenic phases (5–21 d) and a terminal phase of low-rate methanogenesis. Hydrolysis of cellulose was concentration-dependent and resulted in increased volatile acid levels. The trend of changes showed some variations at different input volatile solids. The changes in the levels of volatile acids followed an oscillatory pattern. The controlled rate of cellulose hydrolysis, levels of volatile acids, and steady-state levels of soluble carbohydrates and reducing sugars observed during active methanogenesis are indicative of interactive metabolic regulations.     

Anaerobic treatment of animal byproducts from slaughterhouses at laboratory and pilot scale

Different mixtures of animal byproducts, other slaughterhouse waste (i.e., rumen, stomach and intestinal content), food waste, and liquid manure were codigested at mesophilic conditions (37°C) at laboratory and pilot scale. Animal byproducts, including blood, represent 70–80% of the total biogas potential from waste generated during slaughter of animals. The total biogas potential from waste generated during slaughter is about 1300 MJ/cattle and about 140 MI/pig. Fed-batch digestion of pasteurized (70°C, 1h) animal byproducts resulted in a fourfold increase in biogas yield (1.14L/g of volatile solids [VS]) compared with nonpasteurized animal bypproducts (0.31L/g of VS). Mixtures with animal byproducts representing 19–38% of the total dry matter were digested in continuous-flow stirred tank reactors at laboratory and pilot scale. Stable processes at organic loading rates (OLRs) exceeding 2.5g of VS/(L·d) and hydraulic retention times (HRTs) less than 40 d could be obtained with total ammonia nitrogen concentrations (NH₄−N+NH₃−N) in the range of 4.0–5.0 g/L. After operating one process for more than 1.5 yr at total ammonia nitrogen concentrations >4 g/L, an increase in OLR to 5 g of VS/(L·d) and a decrease in HRT to 22 d was possible without accumulation of volatile fatty acids.     

Mass production of methane from food wastes with concomitant wastewater treatment

We developed a process for production of methane at a pilot scale. This process consists of three stages. The first stage is a semianaerobic hydrolysis/acidogenic step in which organic wastes are converted to various sugars, amino acids, and volatile fatty acids (VFAs). Operation temperature and pH were 45°C, and 5.0–5.5, respectively. Hydraulic retention time (HRT) was 2 d. To remove the putrid odor and to enhance the hydrolysis of organic wastes, a mixture of bacteria isolated from landfill soil was inoculated into the reactor. Total chemical oxygen demand (tCOD) and biological oxygen demand (BOD) were 36,000 mg/L and 40,000 mg/L, respectively. The second stage was an anaerobic acidogenic process, which can produce large amount of VFAs including acetate, propionate, butyrate, valerate, and caproate. Operation temperature and pH were 35°C, and 5.0–5.5, respectively. HRT was 2 d. The third stage was a strictly anaerobic methane fermentation step producing methane and carbon dioxide from VFAs. The working volume of upflow anaerobic sludge blanket (UASB) type reactor was 1200 L, and operation temperature and pH were 41°C, and 7.7–7.9, respectively. HRT was 12 d. Seventy two percent of methane at maximum was generated and the yield was 0.45–0.50 m³/kg VS of food wastes. Through the process, 88% of tCOD and 95% of BOD were removed. The wastewater was treated with the biological aerobic and anaerobic filters immobilized with heterotrophic and autotrophic nitrifying and denitrifying bacteria. Ninety percent of total nitrogen (T-N) was removed by this treatment. The residual T-N and total phosphorous (T-P) were removed by the algal periphyton treatment system. The final concentrations of nitrogen and phosphorous in the drain water were 53 and 7 mg/L, respectively.     

Anaerobic bioconversion of municipal solid wastes using a novel high-solids reactor design

Novel, laboratory-scale, high-solids reactors operated under mesophilic conditions were used to study the anaerobic fermentation of processed municipal solid waste (MSW) to methane. Product gas rate data were determined for organic loading rates ranging from 2.99–18.46 g of volatile solids (VS) per liter (L) per day (d). The data represent the anaerobic fermentation at high-solids levels within the reactor of 21–32%, while feeding a refuse-derived fuel (RDF)/MSW feedstock supplemented with a vitamin/mineral/nutrient solution. The average biogas yield was 0.59 L biogas/g VS added to the reactor system/d. The average methane composition of the biogas produced was 57.2%. The data indicate a linear relationship of increasing total biogas production with increasing organic loading rate to the process. The maximum organic loading rate obtainable with high-solids anaerobic digestion is in the range of 18–20 g VS/L·d to obtain 80% or greater bioconversion for the RDF/MSW feedstock. This loading rate is approximately four to six times greater than that which can be obtained with comparable low-solids anaerobic bioreactor technology.     

Fermentation of rice straw/chicken manure to carboxylic acids using a mixed culture of marine mesophilic micoorganisms

Countercurrent fermentation of rice straw and chicken manure to carboxylic acids was performed using a mixed culture of marine mesophilic microorganisms. To increase the digestibility of the biomass, rice straw, and chicken manure were pretreated with 0.1 g Ca(OH)₂/g biomass. Fermentation was performed for 80% rice straw and 20% chicken manure at various volatile solid loading rates (VSLR) and liquid residence times (LRT). The highest acid productivity of 1.69 g/(L·d) occurred at a total acid concentration of 32.4 g/L. The highest conversion (0.69 g VS digested/g VS fed) and yield (0.29 g total acids/g VS fed) were at a total acid concentration of 25 g/L. A Continuum Particle Distribution Model of the process predicted the experimental total acid concentration and conversion results with an average error of 6.41% and 6.15%, respectively. Results show how total acid concentrations, conversions, and yields vary with VSLR and LRT in the MixAlco process.     

Synergistic Effects of Magnetic Nanomaterials on Post-Digestate for Biogas Production

Digestate is characterized by high water content, and in the water and wastewater treatment settings, necessitates both large storage capacities and a high cost of disposal. By seeding digestate with four magnetic nanoparticles (MNPs), this study aimed to recover biogas and boost its methane potential anaerobically. This was carried out via biochemical methane potential (BMP) tests with five 1 L bioreactors, with a working volume of 80% and 20% head space. These were operated under anaerobic conditions at a temperature 40 °C for a 30 d incubation period. The SEM/EDX results revealed that the morphological surface area of the digestate with the MNPs increased as compared to its raw state. Comparatively, the degree of degradation of the bioreactors with MNPs resulted in over 75% decontamination (COD, color, and turbidity) as compared to the control system result of 60% without MNPs. The highest biogas production (400 mL/day) and methane yield (100% CH₄) was attained with 2 g of Fe₂O₄-TiO₂ MNPs as compared to the control biogas production (350 mL/day) and methane yield (65% CH₄). Economically, the highest energy balance achieved was estimated as 320.49 ZAR/kWh, or 22.89 USD/kWh in annual energy savings for this same system. These findings demonstrate that digestate seeded with MNPs has great potential to improve decontamination efficiency, biogas production and circular economy in wastewater management.     

Biogas Potential of the Side Streams Obtained in a Novel Phenolic Extraction System from Olive Mill Solid Waste

The olive oil production is an important industrial sector in many Mediterranean areas, but it is currently struggled by the necessity of a proper valorisation of the olive mill solid waste or alperujo. The alperujo is the main by-product generated during the two-phase olive oil extraction, accounting for up to 80% of the initial olive mass. The alperujo is a source of valuable compounds, such as the pomace olive oil or highly interesting phenolic compounds. In the present research, a novel biorefinery approach has been used for phenolic compounds recovery. However, the extraction of these valuables compounds generates different exhausted phases with high organic matter content that are required to be managed. This study consists of the evaluation of the anaerobic biodegradability of the different fractions obtained in a novel biorefinery approach for the integral valorisation of alperujo. The results show that the different phases obtained during the biorefinery of the alperujo can be effectively subjected to anaerobic digestion and no inhibition processes were detected. The highest methane yield coefficients were obtained for the phases obtained after a two-months storages, i.e., suspended solids and liquid phase free of suspended solids, which generated 366 ± 7 mL CH₄/g VS and 358 ± 6 mL CH₄/g VS, respectively. The phenol extraction process reduced the methane yield coefficient around 25% due to the retention of biodegradable compounds during the extraction process. Regardless of this drop, the anaerobic digestion is a suitable technology for the stabilization of the different generated residual phases, whereas the high market price of the extracted phenols can largely compensate the slight decrease in the methane generation.     

Methane production in a 100-L upflow bioreactor by anaerobic digestion of farm waste

Manure waste from dairy farms has been used for methane production for decades, however, problems such as digester failure are routine. The problem has been investigated in small scale (1–2 L) digesters in the laboratory; however, very little scale-up to intermediate scales are available. We report production of methane in a 100-L digester and the results of an investigation into the effect of partial mixing induced by gas upflow/recirculation in the digester. The digester was operated for a period of about 70 d (with 16-d hydraulic retention time) with and without the mixing induced by gas recirculation through an internal draft tube. The results show a clear effect of mixing on digester operation. Without any mixing, the digester performance deteriorated within 30–50 d, whereas with mixing continuous production of methane was observed. This study demonstrates the importance of mixing and its critical role in design of large scale anaerobic digesters.     

Conversion of municipal solid wastes to carboxylic acids by thermophilic fermentation

The purpose of this research is to generate carboxylic acids from the biodegradable fraction of municipal solid wastes (MSW) and municipal sewage sludge (MSS) by using a thermophilic (55°C), anaerobic, high-solid fermentation. With terrestrial inocula, the highest total carboxylic acid concentration achieved was 20.5 g/L, the highest conversion obtained was 69%, and the highest acetic acid selectivity was 86.4%. Marine inocula were also used to compare against terrestrial sources. Continuum particle distribution modeling (CPDM) was used to predict the final acid product concentrations and substrate conversions at a wide range of liquid residence times (LRT) and volatile solid loading rates (VSLR). “Maps” showing the product concentration and conversion for various LRT and VSLR were generated from CPDM. The predictions were compared to the experimental results. On average, the difference between the predicted and experimental values were 13% for acid concentration and 10% for conversion. CPDM “maps” show that marine inocula produce higher concentrations than terrestrial inocula.     

Mesophilic Digestion Kinetics of Manure Slurry

Anaerobic digestion kinetics study of cow manure was performed at 35°C in bench-scale gas-lift digesters (3.78 l working volume) at eight different volatile solids (VS) loading rates in the range of 1.11–5.87 g l⁻¹ day⁻¹. The digesters produced methane at the rates of 0.44–1.18 l l⁻¹ day⁻¹, and the methane content of the biogas was found to increase with longer hydraulic retention time (HRT). Based on the experimental observations, the ultimate methane yield and the specific methane productivity were estimated to be 0.42 l CH₄ (g VS loaded)^–1 and 0.45 l CH₄ (g VS consumed)^–1, respectively. Total and dissolved chemical oxygen demand (COD) consumptions were calculated to be 59–17% and 78–43% at 24.4–4.6 days HRTs, respectively. Maximum concentration of volatile fatty acids in the effluent was observed as 0.7 g l^–1 at 4.6 days HRT, while it was below detection limit at HRTs longer than 11 days. The observed methane production rate did not compare well with the predictions of Chen and Hashimoto’s [1] and Hill’s [2] models using their recommended kinetic parameters. However, under the studied experimental conditions, the predictions of Chen and Hashimoto’s [1] model compared better to the observed data than that of Hill’s [2] model. The nonlinear regression analysis of the experimental data was performed using a derived methane production rate model, for a completely mixed anaerobic digester, involving Contois kinetics [3] with endogenous decay. The best fit values for the maximum specific growth rate (μ _m) and dimensionless kinetic parameter (K) were estimated as 0.43 day^–1 and 0.89, respectively. The experimental data were found to be within 95% confidence interval of the prediction of the derived methane production rate model with the sum of residual squared error as 0.02.     

Co-Digestion of Grape Marc and Cheese Whey at High Total Solids Holds Potential for Sustained Bioenergy Generation

At the end of fermentation, wine contains approximately 20% (w/v) of solid material, known as grape marc (GM), produced at a yield of 2 t/ha. Cheese manufacture produces cheese whey (CW), which is over 80% of the processed milk, per unit volume. Both waste types represent an important fraction of the organic waste being disposed of by the wine and dairy industries. The objective of this study was to investigate the bioenergy potential through anaerobic codigestion of these waste streams. The best bioenergy profile was obtained from the digestion setups of mixing ratio 3/1 GM/CW (wet weight/wet weight). At this ratio, the inhibitory salinity of CW was sufficiently diluted, resulting in 23.73% conversion of the organic material to methane. On average, 64 days of steady bioenergy productivity was achieved, reaching a maximum of 85 ± 0.4% CH₄ purity with a maximum cumulative methane yield of 24.4 ± 0.11 L CH₄ kg⁻¹ VS. During the fermentation there was 18.63% CODt removal, 21.18% reduction of conductivity whilst salinity rose by 36.19%. It can be concluded that wine and dairy industries could utilise these waste streams for enhanced treatment and energy recovery, thereby developing a circular economy.     

Enzymatic Pretreatment of Byproducts from Soapstock Splitting and Glycerol Processing for Improvement of Biogas Production

This study investigated acid splitting wastewater (ASW) and interphase (IF) from soapstock splitting, as well as matter organic non glycerol (MONG) from glycerol processing, as potential substrates for biogas production. Batch and semicontinuous thermophilic anaerobic digestion experiments were conducted, and the substrates were preliminary treated using commercial enzymes kindly delivered by Novozymes A/C. The greatest enhancement in the batch digestion efficiency was achieved when three preparations; EversaTransform, NovoShape, and Lecitase were applied in the hydrolysis stage, which resulted in the maximum methane yields of 937 NL/kg VS and 915 NL/kg VS obtained from IF and MONG, respectively. The co-digestion of 68% ASW, 16% IF, and 16% MONG (wet weight basis) performed at an organic loading rate (OLR) of 1.5 kg VS/m³/day provided an average methane yield of 515 NLCH₄/kg VS_added and a volatile solid reduction of nearly 95%. A relatively high concentration of sulfates in the feed did not significantly affect the digestion performance but resulted in an increased hydrogen sulfide concentration in the biogas with the peak of 4000 ppm.     

Codigestion of proteinaceous industrial waste

Organic wastes are increasingly collected source separated, thus requiring additional treatment or recovery capacities for municipal biowastes, organic industrial wastes, as well as agroindustrial byproducts. In this study, we demonstrate that anaerobic digestion is preferentially suited for high-water-containing liquid or pasty waste materials. We also evaluate the suitability of various organic wastes and byproducts as substrates for anaerobic digestion and provide a current status survey of codigestion. Biodegradation tests and estimations of the biogas yield were carried out with semisolid and pasty proteins and lipids containing byproducts from slaughterhouses; pharmaceutical, food, and beverage industries; distilleries; and municipal biowastes. Biogas yields in batch tests ranged from 0.3 to 1.36 L/g of volatile solids_added. In continuous fermentation tests, hydraulic retention times (HRTs) between 12 and 60 d, at a fermentation temperature of 35°C, were required for stable operation and maximum gas yield. Laboratory experiments were scaled up to full-scale codigestion trials in municipal and agricultural digestion plants. Up to 30% cosubstrate addition was investigated, using municipal sewage sludge as well as cattle manure as basic substrate. Depending on addition rate and cosubstrate composition, the digester biogas productivity could be increased by 80–400%. About 5–15% cosubstrate addition proved to be best suited, without causing any detrimental effects on the digestion process or on the further use of the digestate.     

Biomethanation of a mixture of salty cheese whey and poultry waste or cattle dung

This paper describes the results of a study aimed at improving the efficiency of anaerobic digestion of salty cheese whey in combination with poultry waste or cattle dung. Best results were obtained when salty cheese whey was mixed with poultry waste in the ratio of 7:3, or cattle dung in the ratio of 1:1, both on dry weight basis giving maximum gas production of 1.2 L/L of digester/d with enriched methane content of 64% and 1.3 L/L of digester/d having methane content of 63% respectively. Various conditions such as temperature and retention time have been optimized for maximum process performance.     

Evaluation of Biogas Production Potential by Dry Anaerobic Digestion of Switchgrass–Animal Manure Mixtures

Anaerobic digestion is a biological method used to convert organic wastes into a stable product for land application with reduced environmental impacts. The biogas produced can be used as an alternative renewable energy source. Dry anaerobic digestion [>15% total solid (TS)] has an advantage over wet digestion (<10% TS) because it allows for the use of a smaller volume of reactor and because it reduces wastewater production. In addition, it produces a fertilizer that is easier to transport. Performance of anaerobic digestion of animal manure–switchgrass mixture was evaluated under dry (15% TS) and thermophilic conditions (55 °C). Three different mixtures of animal manure (swine, poultry, and dairy) and switchgrass were digested using batch-operated 1-L reactors. The swine manure test units showed 52.9% volatile solids (VS) removal during the 62-day trial, while dairy and poultry manure test units showed 9.3% and 20.2%, respectively. Over the 62 day digestion, the swine manure test units yielded the highest amount of methane 0.337 L CH₄ /g VS, while the dairy and poultry manure test units showed very poor methane yield 0.028 L CH₄/g VS and 0.002 L CH₄/g VS, respectively. Although dairy and poultry manure performed poorly, they may still have high potential as biomass for dry anaerobic digestion if appropriate designs are developed to prevent significant volatile fatty acid (VFA) accumulation and pH drop.     

Simulating the Degradation of Odor Precursors in Primary and Waste-Activated Sludge During Anaerobic Digestion

Degradation of known odor precursors in sludge during anaerobic digestion was systematically studied and simulated using the Anaerobic Digestion Model Number 1 (ADM1). The degradation of various protein fractions (particulate, soluble, and bound), volatile fatty acids (VFAs), lipids, and amino acids of primary sludge (PS) and waste-activated sludge (WAS) were monitored during anaerobic digestion. The degradation kinetic constants of the odor precursors namely, protein, lipid, and VFAs were determined. Relationships between degradations of protein fractions and volatile suspended solid were established; a strong relationship between bound protein, a major odor precursor, and volatile suspended solid degradation was found. No statistically significant difference in bound protein reduction was observed between PS and WAS. ADM1 was successfully used to simulate the lab scale continuous anaerobic digestion; model results with optimized parameters showed good agreement with the experimental data for methane production and several other sludge parameters including odor precursors such as lipids, VFAs, and proteins.     

Electron beam pretreatment of sewage sludge before anaerobic digestion

The pretreatment of waste-activated sludge (WAS) by electron beam irradiation was studied in order to improve anaerobic sludge digestion. The irradiation dose of the electron beam was varied from 0.5 to 10 kGy. Batch and continuous-flow stirred tank reactors (CFSTRs) were operated to evaluate the effect of the electron beam pretreatment on anaerobic sludge digestion. Approximately 30–52% of the total chemical oxygen demand (COD) content of the WAS was solubilized within 24 h after electron beam irradiation. A large quantity of soluble COD, protein, and carbohydrates leached out from cell ruptures caused by the electron beam irradiation. Volatile fatty acids production from the irradiated sludge was approx 90% higher than that of the unirradiated sludge. The degradation of irradiated sewage sludge was described by two distinct first-order decay rates (k ₁ and k ₂). Most initial decay reaction accelerated within 10 d, with an average k ₁ of 0.06/d for sewage sludge irradiated at all dosages. The mean values for the long-term batch first-order decay coefficient (k ₂) were 0.025/d for irradiated sewage sludge and 0.007/d for unirradiated sludge. Volatile solids removal efficiency of the control reactor fed with unirradiated sewage sludge at a hydraulic retention time (HRT) of 20 d was almost the same as that of the CFSTRs fed with irradiated sludge at an HRT of 10 d. Therefore, disintegration of sewage sludge cells using electron beam pretreatment could reduce the reactor solid retention time by half.     

Biohydrogen Production from Mushroom Cultivation Waste by Anaerobic Solid‐state Fermentation

Mushroom cultivation waste (MCW) is a polypropylene bag stuffed with wood flour and nutrients for growing mushroom, which is a feasible feedstock for anaerobic biohydrogen production owing to its abundant availability, high organic and nutrient content. This study optimized the seed inoculum from various waste sludges (sewage sludge, cow dung and pig slurry), nutrient addition and operation conditions (moisture content and MCW powder particle size) for maximal biohydrogen production by solid‐state fermentation (SSF). SSF batch test was operated at a MCW 3 g total volatile solid (TVS)/L, temperature 55 °C and rotation speed of 15 rpm with a vertical rotative shaker. The peak hydrogen production performance of hydrogen production rate (HPR) 9.50 mol H₂/kg‐d and hydrogen yield (HY) 0.29 mmol H₂/g TVS) are obtained using sewage sludge 2 seed inoculum, nutrients addition, moisture content 70 % and particle size of 1.190～0.590 mm. The results show that the MCW has the potential for hydrogen production by anaerobic mixed microflora using solid‐state fermentation. The bioenergy of 1842 kWh while using SSF to conver MCW to produce biohydrogen and it could reduce CO₂ emission of 114–178 kg per year comparing using fossil fuel such as coal, fuel oil and natural gas.     

Isolation of preparations with a high content of eicosapentaenoic acid from the red marine alga Palmaria stenogona

The composition is given of the fatty acids of the red marine algaPalmaria stenogona. The amount of eicosapentaenoic acid (EPA) in the alga was 69.9–77.0% of the total fatty acids. The procedure for isolating EPA of 80–90% purity from the alga is described which includes the saponification of the algal lipids, the selective extraction of the unsaponifiable lipids, the isolation of the free fatty acids, and their separation by the method of crystallizing inclusion complexes of the fatty acids with urea. Institute of Marine Biology, Far Eastern Branch, USSR Academy of Sciences, Vladivostok. Translated from Khimiya Prirodnykh Soedinenii, No. 3, pp. 330–333, May–June, 1990.