Photopolymerization and toughening performance in polypropylene of hyperbranched polyurethane acrylate

A novel UV-curable hyperbranched polyurethane acrylate (HUA) was synthesized and found to polymerize rapidly in the presence of 5 wt.% benzophenone in N₂ under UV exposure. The photopolymerization kinetics of HUA was studied by differential photocalorimetry (DPC). Its toughening effect for polypropylene (PP) was investigated by tensile and impact tests of the UV irradiated PP/HUA blends. The morphological structures and thermal behavior were determined by polarized optical microscopy, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The obtained results demonstrate that (1) the maximum photopolymerization rate increases with raising temperature up to 140 °C, whereas decreases at above 150 °C. The activation energy of 19 kJ mol⁻¹ for the photopolymerization was obtained at below 140 °C from the Arrhenius plot, while it is negative at above 150 °C. (2) The incorporation of 5 wt.% HUA greatly improved the notched impact strength of PP matrix with a slight improvement in the tensile strength and without obvious decline in breaking elongation. These results correlate well with SEM observation. (3) During the UV irradiation of PP/HUA blends, PP can be crosslinked/grafted with the cured HUA particles, resulting in the increase of the impact strength of PP matrix. (4) The cured HUA particles in the PP/HUA blends act as heterogeneous nucleation agent for PP, which results in the decrease of spherulite size and less perfection of PP crystals.     

Effects of polystyrene‐b‐poly(ethylene/propylene)‐b‐polystyrene compatibilizer on the recycled polypropylene and recycled high‐impact polystyrene blends

The recycled polypropylene/recycled high‐impact polystyrene (R‐PP/R‐HIPS) blends were melt extruded by twin‐screw extruder and produced by injection molding machine. The effects of polystyrene‐b‐poly(ethylene/propylene)‐b‐polystyrene copolymer (SEPS) used as compatibilizer on the mechanical properties, morphology, melt flow index, equilibrium torque, and glass transition temperature (T_g) of the blends were investigated. It was found that the notch impact strength and the elongation at break of the R‐PP/R‐HIPS blends with the addition of 10 wt% SEPS were 6.46 kJ/m² and 31.96%, which were significantly improved by 162.46% and 57.06%, respectively, than that of the uncompatibilized blends. Moreover, the addition of SEPS had a negligible effect on the tensile strength of the R‐PP/R‐HIPS blends. Additionally, the morphology of the blends demonstrated improved distribution and decreased size of the dispersed R‐HIPS phase with increasing the SEPS content. The increase of the melt flow index and the equilibrium torque indicated that the viscosity of the blends increased when the SEPS was incorporated into the R‐PP/R‐HIPS blends. The dynamic mechanical properties test showed that when the content of SEPS was 10 wt%, the difference of T_g decreased from 91.72°C to 81.51°C. The results obtained by differential scanning calorimetry were similar to those measured by dynamic mechanical properties, indicating an improved compatibility of the blends with the addition of SEPS.     

Mechanical and fracture behavior of polypropylene/poly(ethylene-co-vinyl alcohol) blends compatibilized with ionomer Na

In this work the deformation and fracture behavior of PP/EVOH blends compatibilized with ionomer Na⁺ at room and low temperature was studied. Uniaxial tensile tests on dumb-bell samples and fracture tests on single-edge notched bending (SENB) specimens were performed for 10 wt.% and 20 wt.% EVOH blends with different ionomer content at 23 °C and −20 °C. The incorporation of EVOH to PP led to less ductile materials in tension as judged by the lower values of the ultimate tensile strain displayed by all PP/EVOH blends in comparison to neat PP. In contrast, the ionomer Na⁺ addition partially counteracted this effect. The compatibilizing effect of ionomer Na⁺ was also evident in fracture results since higher values of the fracture parameter were obtained for the ternary blends. SEM observations also confirmed this effect. On the other hand, PP/EVOH blends exhibited different fracture behavior with test temperature. All blends showed “pseudo stable” behavior at room temperature characterized by apparently stable crack growth that could not be externally controlled. On the contrary, blends behaved as semi-brittle at −20 °C with some amount of stable crack growth preceding unstable brittle fracture. Finally, irrespectively of the temperature or the ionomer content all PP/EVOH blends exhibited more ductile fracture behavior with a higher tendency to stable crack propagation than neat polypropylene.     

Mechanical properties,surface morphology and failure mode of γ-ray irradiated blends of polypropylene and ethylene-vinyl acetate rubber

The effect of ⁶⁰Co γ-radiation on the mechanical properties, surface morphology and failure characteristics of blends of polypropylene [PP] and ethylene-vinyl acetate rubber [EVA] has been studied with specific reference to the effect of blend ratio, dynamic crosslinking of the rubber phase and absorbed radiation doses. Samples were subjected to radiation in the dose range of 1 to 100 Mrad in air at room temperature at the rate of 0·321 Mrad/h. Both chain scission and crosslinking occur simultaneously in the blend samples. PP and blends containing higher proportions of PP (≥50%) undergo predominant chain scission at lower doses (≤50 Mrad), which causes a drastic drop in tensile strength, followed by a levelling out at higher doses of 100 Mrad. EVA undergoes crosslinking at lower doses resulting in an increase in tensile strength in the dose range 1 to 10 Mrad followed by a decrease in the range 10–25 Mrad. Further increase in radiation dose has little effect on tensile strength. The effect of radiation on stress-strain behaviour, elongation at break, energy at rupture and hardness was also studied. The morphology of the irradiated surfaces after an absorbed dose of 100 Mrad has been examined by scanning electron microscopy (SEM). In order to understand the effect of γ-radiation on the failure mechanism, tensile failure surfaces of both unirradiated and irradiated samples have also been examined by SEM.     

A DANREF certified reference plastic for measurement of overall migration into the food simulant olive oil by single sided testing

A reference material for the determination of overall migration from a plastic coextrudate into the fatty food simulant olive oil was produced and certified in an interlaboratory study. The analyses were carried out according to the ENV 1186 standard from the European Committee for Standardization (CEN) [1, 2, 3] with exposure of the coextrudate to olive oil for 10 days at 40?°C. After an initial preliminary interlaboratory study eight laboratories participated in the certification round, and two different methods were used to obtain single sided exposure of the plastic to the oil. The certified value was determined as the mean of laboratory mean values. No outliers were found. A reference value of 8.6 mg/dm²± 1.4 mg/dm² (± half width of the 95% confidence interval) was obtained which is within the range relevant for the regulatory limit (10 mg/ dm²), making this reference material suitable for laboratories measuring according to the EU overall migration limit [4]. The material has been found stable over 45 months.     

Preparation of fully cross‐linked CNBR/PP‐g‐GMA and CNBR/PP/PP‐g‐GMA thermoplastic elastomers and their morphology,structure and properties

Binary CNBR/PP‐g‐GMA and ternary CNBR/PP/PP‐g‐GMA thermoplastic elastomers were prepared by reactive blending carboxy nitrile rubber (CNBR) powder with nanometer dimension and polypropylene functionalized with glycidyl methacrylate (PP‐g‐GMA). Morphology observation by using an atomic force microscope (AFM) and TEM revealed that the size of CNBR dispersed phase in CNBR/PP‐g‐GMA binary blends was much smaller than that of the corresponding CNBR/PP binary blends. Thermal behavior of CNBR/PP‐g‐GMA and CNBR/PP blends was studied by DSC. Comparing with the plain PP‐g‐GMA, T_c of PP‐g‐GMA in CNBR/PP‐g‐GMA blends increased about 10 °C. Both thermodynamic and kinetic effects would influence the crystallization behavior of PP‐g‐GMA in CNBR/PP‐g‐GMA blends. At a fixed content of CNBR, the apparent viscosity of the blending system increased with increasing the content of PP‐g‐GMA. FTIR spectrum verified that the improvement of miscibility of CNBR and PP‐g‐GMA was originated from the reaction between carboxy end groups of CNBR and epoxy groups of GMA grafted onto PP molecular chains. Comparing with CNBR/PP blends, the tensile strength, stress at 100% strain, and elongation at break of CNBR/PP‐g‐GMA blends were greatly improved. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1042–1052, 2004     

Evaluation of the SEBS copolymer in the compatibility of PP/ABS blends through mechanical,thermal, thermomechanical properties,and morphology

Polypropylene (PP) blends with acrylonitrile-butadiene-styrene (ABS) were prepared using the styrene-ethylene-butylene-styrene copolymer (SEBS) as a compatibilizing agent. The blends were prepared in a co-rotational twin-screw extruder and injection molded. Torque rheometry, Izod impact strength, tensile strength, heat deflection temperature (HDT), differential scanning calorimetry, thermogravimetry, and scanning electron microscopy properties were investigated. The results showed that there was an increase in the torque of PA6/ABS blends with SEBS addition. The PP/ABS/SEBS (60/25/15%) blend showed significant improvement in impact strength, elongation at break, thermal stability, and HDT compared with neat PP. The elastic modulus and tensile strength have not been significantly reduced. The degree of crystallinity and the crystalline melting temperature increased, indicating a nucleating effect of ABS. The PP/ABS blends compatibilized with 12.5% and 15% SEBS presented morphology with well-distributed fine ABS particles with good interfacial adhesion. As a result, thermal stability has been improved over pure PP and the mechanical properties have been increased, especially impact strength. In general, the addition of the SEBS copolymer as the PP/ABS blend compatibilizer has the advantage of refining the blend's morphology, increasing its toughness and thermal stability, without jeopardizing other PP properties.     

动态固化聚丙烯/环氧树脂共混物的研究

将动态硫化技术应用于热塑性树脂 热固性树脂体系 ,制备了动态固化聚丙烯 (PP) 环氧树脂共混物 .研究了动态固化PP 环氧树脂共混物中两组分的相容性、力学性能、热性能和动态力学性能 .实验结果表明 ,马来酸酐接枝的聚丙烯 (PP g MAH)作为PP和环氧树脂体系的增容剂 ,使分散相环氧树脂颗粒变细 ,增加了两组分的界面作用力 ,改善了共混物的力学性能 .与PP相比 ,动态固化PP 环氧树脂共混物具有较高的强度和模量 ,含 5 %环氧树脂的共混物拉伸强度和弯曲模量分别提高了 30 %和 5 0 % ,冲击强度增加了 15 % ,但断裂伸长率却明显降低 .继续增加环氧树脂的含量 ,共混物的拉伸强度和弯曲模量增加缓慢 ,冲击强度无明显变化 ,断裂伸长率进一步降低 .动态力学性能分析 (DMTA)表明动态固化PP 环氧树脂共混物是两相结构 ,具有较高的储能模量 (E′)     

Influence of extender oil composition on flowing property,thermal stability,and morphology of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer/polypropylene/oil blends

In this study, a series of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer (SEBS)/polypropylene (PP)/oil blends with different kinds of oil composition was developed through melt blending. The effect of oil with different composition and properties on its phase equilibrium and “redistribution” in multiphasic SEBS elastomer was systematically studied for the first time. Moreover, an integral influencing mechanism of oil composition on the structure and properties of SEBS/PP/oil blends was also put forward. The mineral oil was mainly distributed in ethylene/butylene (EB)/PP phase, which greatly enhanced the processing flowability of SEBS/PP/oil blends. With increasing oil C_N content, a redistribution of oil appeared and excess naphthenic oil (NO) entered the interphase of soft and hard phases. The dynamic mechanical thermal analysis (DMTA) analysis indicated that the polystyrene (PS) phase was plasticized, which also helped to improve the processing fluidity of blends. However, the plasticizing of physical cross‐linking point PS resulted in a decrease in mechanical strength and thermal stability. Small‐angle X‐ray scattering (SAXS) and transmission electron microscope (TEM) results showed that PS phase (45 nm to 55 nm) cylindrically distributed in EB/PP/oil matrix, the excess NO in the interphase enlarged the distance between PS phase and widen the escape channel for oil migration. At over 45% oil C_N content, the electron density difference between soft and hard phases reduced to the minimum, same as T_gPS, indicating a deeper plasticizing effect. The PS phase swelled and exhibited elastic behavior; thus, the force could be uniformly transferred between two phases. Importantly, a recover in strength and thermal stability was observed in O‐5 blend. This work significantly filled the gap of studies in oil‐extended thermoplastic elastomers (TPEs), exhibiting great theoretical guiding significance and application value.     

剪切作用下PA1010/PP共混物的形态与性能研究

通过动态保压注射成型方法制备了聚酰胺1010/聚丙烯(PA1010/PP)共混物,并研究了形态与性能的关系.力学性能测试结果表明在熔体冷却过程中施加剪切可以大大提高共混物的拉伸强度、拉伸模量和缺口冲击强度,当PP的质量分数为20%时,共混物的缺口冲击强度达到21.3kJ/m2,是静态样的3倍多,拉伸强度达到50.9MPa,是静态样的1.5倍.扫描电镜(SEM)结果表明在动态保压样的横断面可以观察到剪切诱导的形态,中间是芯层,围绕着芯层的是剪切层,最外面是皮层,相区尺寸显著减小、分散相分散更趋均匀,特别是PP的质量分数为20%时,相区尺寸从原来的约3.9μm降低到约1.4μm.动态保压样机械性能的提高归因于剪切作用下独特相形态的形成,分子链沿流动方向的取向是拉伸强度提高的主要原因,而剪切使分散相颗粒变小和剪切层中分子链的取向是冲击强度提高的主要原因.     

高强超韧高密度聚乙烯/聚丙烯共混物性能与微相分离结构的研究

在常规注射过程中 ,难以获得超高性能的共混体系注射制件 ,已有的研究表明 ,采用高剪切注射 ,可以抬高共混体系的最低临界相容温度曲线 (LCST)的位置 ,增加相容性 .当熔体进入模具后 ,冷却的同时相容性下降 ,开始相分离 ,相分离程度发展到某一程度即可获得高性能的制件 .对于高密度聚乙烯 (HDPE)、聚丙烯 (PP)两组分均为结晶型聚合物的共混体系 ,由于其相形态与结晶形态相互制约、竞争 ,微相分离程度难以控制 ,因此对其液 液相形态与结晶过程的控制是获得共混物最终形态与性能的关键 .采用振动保压注射成型技术不仅对HDPE、PP各自力学性能有明显的自增强作用 ,而且对HDPE/PP共混体系的力学性能也有十分明显的改善 .DSC、WAXD、SEM结果表明共混体系拉伸强度的提高主要取决于试样中串晶数量和大分子链的定向程度 ,而冲击强度则主要取决于两组分微观的相分离程度 .研究结果表明 ,HDPE/PP含量为 92 / 8的试样拉伸强度为 97 1MPa,80 / 2 0试样的缺口冲击强度为 4 5 5kJ/m2 ,较静态试样分别提高 4 3倍和 9 5倍 .采用振动填充注射技术针对某一组分可以获得高强度、高韧性的共混制件 .     

Interaction of two phases in PP/EPDM polymer blend probed by positron annihilation: CONTIN analysis

Positron annihilation lifetime measurements were performed on pure polypropylene (PP), ethylene-propylene-diene monomer (EPDM) rubber, and their blends PP/EPDM with a series of EPDM volume fraction ϕ (= 10–40%). A numerical Laplace inversion technique (i.e., CONTIN algorithm), was employed to obtain the probability distribution functions (PDF) of free-volume radius. We observed that, first, the average free-volume radius in PP/EPDM blends is generally same as that in PP and is much smaller than that in EPDM. Second, the standard deviation σ_R or the width of the free-volume radius PDF in the blend decreases with ϕ in the region of ϕ = 10ndash;30%, and it increases when ϕ increases from 30% to 40%. The difference in the σ_R of the blend and the calculated value σ^c _R according to the simple-mixing rule of PP and EPDM is interpreted by the existence of the two-phase interaction (i.e., the residual thermal pressure and shear stress between PP and EPDM phases in the PP/EPDM blends). The correlation between σ_R, which indicates the interaction of two phases, and the impact strength of PP/EPDM blends was found and discussed. © 1996 John Wiley & Sons, Inc.     

共混过程中EPDM/PP共混热塑弹性体的结构、形态和性能的变化

用SEM,TEM,DSC,WAXD和有效网链密度(v_e)测定,研究了共混时间长短和返炼对EPDM/PP共混物结构和性能的影响。两相分散随共混时间和返炼而更趋均匀。随共混时间,PP结晶度(x_c)先行降低然后升高,抗张强度正相反,v_e则降低x_e和v_e返炼后总是较一次共混降低。影响强度的因素主要是两相分散均匀和两相界面的相互渗透。     

Implications of LDPE Branching and Mw on Thermal and Mechanical Properties of PP/LDPE Blends

Summary: The influences of short chain branching (SCB) and molecular (M_w) weight of low density polyethylene (LDPE) on the solid state properties of polypropylene (PP)-LDPE blends were investigated by mechanical and thermal techniques. DSC analysis of all blends exhibit a double melting peak at all compositions studied thus suggesting that both PP and LDPE crystals exist separately in the solid state. It was found that the SCB and Mw of LDPE influenced the modulus and ultimate tensile strength of the blends. However, elongation at break seems to be independent of the molecular characteristics of the pure homopolymer especially at PP blend composition greater than 50%. LDPE with high SCB showed broader melting peaks. Addition of a small amount of a low Mw LDPE (10%) resulted in a higher elongation at break than a high Mw LDPE. There is likely a correlation between the presence of a new peak in the thermograms of PP-rich blends and the observed poor elongation at break.     

Biodegradable polymers by reactive blending trans-esterification of thermoplastic starch with poly(vinyl acetate) and poly(vinyl acetate-co-butyl acrylate)

Wheat starch was reacted with poly(vinyl acetate) and with poly(vinyl acetate-co-butyl acrylate) in an internal mixer at 150 °C in the absence of catalyst, and in the presence of sodium carbonate, zinc-acetate and titanium(IV) butoxide. The resulted blends were pressed into film and characterized by ¹H NMR-¹³C NMR spectroscopy, differential scanning calorimetry (DSC), mechanical testing, dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and water absorption. Partial trans-esterification took place between wheat starch and the polymers. The blends appeared as homogenous, translucent films with one glass transition temperature range, between that of starch and of the polymer. The presence of wheat starch in the blends improved the mechanical strength of the polymers, although elongation at break severely decreased, which is disadvantageous for processability. Zinc-acetate improved the tensile strength of the blends of starch with PVAC, while all catalysts resulted in an increase in strength of the blends of starch with poly(vinyl acetate-co-butyl acrylate) compared to the strength of the blends without catalyst. Water absorption of wheat starch/copolymer blends was between 150% and 250%, higher than that of the blends with the homopolymer, which was between 100% and 150% after soaking in water. The onset temperature of thermal decomposition was between 290 and 300 °C for all the blends, although the presence of sodium carbonate resulted in a decrease in the onset temperature of thermal decomposition by about 60 °C.     

High-temperature creep resistant ternary blends based on polyethylene and polypropylene for thermoplastic power cable insulation

The impact of a small amount of polystyrene-b-poly(ethylene-co-butylene)-b-polystyrene (SEBS) on the thermomechanical and electrical properties of blends comprising low-density polyethylene (LDPE) and isotactic polypropylene (PP) is investigated. SEBS is found to assemble at the PP:LDPE interface as well as within isolated PP domains. The addition of 10 wt% SEBS significantly increases the storage modulus between the melting temperatures of the two polyolefins, 110 and 160°C, and results in improved resistance to creep during both tensile deformation as well as compression. Furthermore, the ternary blends display a very low direct-current (DC) conductivity as low as 3.4 × 10⁻¹⁵ S m⁻¹ at 70°C and 30 kV mm⁻¹, which is considerably lower than values measured for neat LDPE. The here presented type of ternary blend shows potential as an insulation material for high-voltage direct current power cables.     

A DANREF certified reference plastic for measurement of overall migration into the food simulant olive oil by single sided testing

A reference material for the determination of overall migration from a plastic coextrudate into the fatty food simulant olive oil was produced and certified in an interlaboratory study. The analyses were carried out according to the ENV 1186 standard from the European Committee for Standardization (CEN) [ 1, 2, 3] with exposure of the coextrudate to olive oil for 10 days at 40 degrees C. After an initial preliminary interlaboratory study eight laboratories participated in the certification round, and two different methods were used to obtain single sided exposure of the plastic to the oil. The certified value was determined as the mean of laboratory mean values. No outliers were found. A reference value of 8.6 mg/dm2 +/- 1.4 mg/dm2 (+/- half width of the 95% confidence interval) was obtained which is within the range relevant for the regulatory limit (10 mg/ dm2), making this reference material suitable for laboratories measuring according to the EU overall migration limit [4]. The material has been found stable over 45 months.     

Enhancement of pullulan production by aureobasidium pullulans in batch culture using olive oil and sucrose as carbon sources

The production of pigment-free pullulan byAureobasidium pullulans, using olive oil and sucrose as carbon (C) sources, in shake flasks, was investigated. Optimum medium composition for pullulan elaboration was 80 g/L sucrose, 25 mL/L olive oil, 5 mL/L Tween-80, 10 g/L glutamic acid, and an initial pH of 5.5. Maximum pullulan concentration (51.5 g/L), productivity (8.6 g/L·d), and yield (80.3%) were achieved under these conditions after 120 h of fermentation. The principal advantage of using olive oil and sucrose simultaneously as C sources was the elimination of the inhibitory effect of high sucrose concentrations (> 60 g/L) on pullulan production by the microorganism. Structural characterization by¹³C-NMR, monosaccharide, and methylation analyses, and pullulanase digestion, combined with size-exclusion chromatography, confirmed the identity of pullulan and the homogeneity of the released polysaccharide in the fermentation broths. There were no significant differences in structure between pullulan samples isolated from either olive oil-supplemented media or olive oil-free media. The molecular size of pullulan from the combined olive oil-sucrose fermentation was slightly lower (1.1 X 10⁶) than that of conventional fermentation with sucrose as a single C source (1.4 X 10⁶). Lowering the initial pH of the medium resulted in increased molecular size for the released polymer, but a lower pullulan yield.     

Mechanical, thermal and morphological characterization of polypropylene/biodegradable polyester blends with additives

The (bio)degradation of polyolefins can be accelerated by modifying the level of crystallinity or by incorporation of carbonyl groups by adding pro-oxidants to masterbatches or through exposure to ultraviolet irradiation. In this work, we sought to improve the degradation of PP by adding cobalt, calcium or magnesium stearate to Ecoflex^®, PP or Ecoflex^®/PP blends. The effect of the pro-oxidants on biodegradability was assessed by examining the mechanical properties and fluidity of the polymers. PP had higher values for tensile strength at break and Young's modulus than Ecoflex^®, and the latter had little influence on the properties of PP in Ecoflex^®/PP blends. However, the presence of pro-oxidants (except for calcium) reduced these properties. All of the pro-oxidants enhanced the fluidity of PP, a phenomenon that facilitated polymer degradation at high temperatures.     

The compatibilizing effect of epoxy resin (EP) on polypropylene (PP)/recycled acrylonitrile butadiene rubber (NBRr) blends

A new method was used to prepare thermoplastic elastomers based on polypropylene (PP)/recycled acrylonitrile butadiene rubber (NBRr) with improved mechanical properties. An epoxy resin (EP) was used as a compatibilizing agent. The effect of EP on mechanical properties, swelling percentage and morphological characteristics of the blends was investigated with different blend compositions. The results showed that the incorporation of EP has improved the tensile strength, Young's modulus and elongation at break of PP/NBRr-EP blends compared with PP/NBRr blends. The enhancement of tensile properties of PP/NBRr-EP blends is due to the better adhesion between the two phases with the incorporation of EP. This is quite evident by scanning electron microscopy of tensile fractured surfaces. PP/NBRr-EP blend exhibits lower stabilization torque and swelling percentage than PP/NBRr blends. The lower stabilization torque is an indication of better processing characteristics.