Colloidal crystal films: advances in universality and perfection

For three-dimensional photonic crystals, made either by top-down microfabrication or by bottom-up self-assembly approaches, to comply with the stringent requirements of optical telecommunication applications, their degree of structural perfection and optical quality must meet an exceptionally high standard. Only with such superior quality photonic crystals can their unique optical properties be harnessed in optical devices and circuits constructed from micrometer-sized optical components. In this paper, we present a new strategy for making silica colloidal crystal films with a sufficiently high level of structural perfection and optical quality to make it competitive as a practical route to photonic crystal optical components. The attainment of this goal takes due cognizance of three key synergistic factors in the film formation process. The first recognizes the necessity to prepare high-quality silica spheres, which are highly monodisperse, with a polydispersity index significantly better than 2%, and the second recognizes that the population of spheres must be devoid of even the smallest fraction of substantially smaller or larger spheres or sphere doublets. The latter turns out to have a minimal effect on the polydispersity index, and yet a major detrimental effect on the overall structural order of the film. The third concerns the film-forming method itself, which necessitated the development of a novel process founded upon isothermal heating evaporation-induced self-assembly (IHEISA) of spheres on a planar substrate. This new method has several advantages over previously reported ones. It is able to deposit very high-quality silica colloidal crystal film rapidly over large areas, with a controlled thickness and without any restrictions on sphere sizes.     

Facile fabrication of mechanochromic-responsive colloidal crystal films

This paper presents a simple approach to fabricate a reversible mechanochromic-responsive crystal film based on the room-temperature film-formation of monodisperse polymer latex by the aid of nanosilica particles. In this approach, when the "soft" colloidal polymer spheres were blended with colloidal silica particles and then cast on a substrate, followed by drying at room temperature for self-assembly, an elastic crystal film was directly obtained. This crystal film has not only reversible and repeatable mechanochromic-responsive property, but also tunable color and peak position covering almost entire visible spectral region, depending upon the sizes of polymer spheres and strains. This optical response is attributed to the variation of lattice spacing during deformation.     

Reversible control of light reflection of a colloidal crystal film fabricated from monodisperse mesoporous silica spheres

In this letter, we report a novel method for controlling the light reflection of a colloidal crystal. Highly monodisperse mesoporous silica spheres have been successfully organized into a hexagonally close-packed colloidal crystal film. Just by introducing water vapor into the fabricated colloidal film, the structural color and reflection spectra were changed dramatically because of water vapor adsorption occurring in the mesoporous channels. This phenomenon can be observed reversibly over five cycles. We are convinced that this is the first report on controlling the light reflection of a colloidal crystal film dynamically by taking advantage of adsorption properties inherent to mesoporous silica spheres.     

Doped colloidal photonic crystal structure with refractive index chirping to the [111] crystallographic axis

A three-dimensionally ordered array of close-packed colloidal spheres, a photonic crystal structure in which the refractive index of the medium interstitial lattice in a colloidal crystal spatially changes in the [111] crystallographic axis, is demonstrated. The colloidal photonic crystal structure with refractive index chirping was produced by infiltration of a monomer and organic dopants with a high refractive index into a silica opal, followed by interfacial gel polymerization. The resulting photonic crystal structure has a gradually varying stop band at each different (111) plane in the face-centered cubic (fcc) crystal structure at a normal incidence. This novel structure exhibited optical characteristics that have band-gap broadening by the superposition of stop bands at each plane of the crystal with different dielectric functions. Moreover, the refractive index perturbation in the [111] fcc opal also showed a defect state within a pseudo-photonic band gap. This new type of photonic crystal structure should be useful for the band-gap engineering of photonic-band-gap materials.     

聚苯乙烯胶晶膜及三维有序大孔SiO2膜的制备及表征

采用垂直沉积法组装了三维聚苯乙烯胶晶膜,并用其为模板制备了三维有序大孔（3DOM）SiO2膜．SEM观察表明,制备的胶晶膜和3DOMSiO2膜具有fcc结构,有序性很好．考察乳液浓度对胶晶膜结构的影响表明,浓度越高,胶晶膜越厚,有序性也越高,膜在30层内都能很好的粘附在载玻片上．通过调整前驱物溶液的浓度和滴加方式,可得到表面为球形或孔状的3DOM SiO2膜．     

Inverse opal photonic crystal of chalcogenide glass by solution processing

Chalcogenide opal and inverse opal photonic crystals were successfully fabricated by low-cost and low-temperature solution-based process, which is well developed in polymer films processing. Highly ordered silica colloidal crystal films were successfully infilled with nano-colloidal solution of the high refractive index As(30)S(70) chalcogenide glass by using spin-coating method. The silica/As-S opal film was etched in HF acid to dissolve the silica opal template and fabricate the inverse opal As-S photonic crystal. Both, the infilled silica/As-S opal film (Δn ~ 0.84 near λ=770 nm) and the inverse opal As-S photonic structure (Δn ~ 1.26 near λ=660 nm) had significantly enhanced reflectivity values and wider photonic bandgaps in comparison with the silica opal film template (Δn ~ 0.434 near λ=600 nm). The key aspects of opal film preparation by spin-coating of nano-colloidal chalcogenide glass solution are discussed. The solution fabricated "inorganic polymer" opal and the inverse opal structures exceed photonic properties of silica or any organic polymer opal film. The fabricated photonic structures are proposed for designing novel flexible colloidal crystal laser devices, photonic waveguides and chemical sensors.     

SiO2胶体晶体垂直沉积自组装方法的改进

采用垂直沉积技术及相应的改进方法,使用化学合成的400 nm单分散二氧化硅微球自组装制备了胶体晶体薄膜。通过扫描电镜与分光光度计对样品的微观结构与透过光谱进行了表征,并对比研究了不同的垂直沉积方法对胶体晶体的影响。结果表明,通过温度与流量控制两种改进手段,均能制备具有六方密堆结构周期排列的胶体晶体薄膜。在垂直沉积过程中适当的升高温度有利于降低胶体粒子的用量,而通过流量控制的垂直沉积技术则可以有效缩短自组装时间。通过调节蠕动泵改变液面与基板的相对运动速度,或者调控温度改变胶体溶液的蒸发速率,可在材料表面形成单层或多层的胶体晶体薄膜。改进的垂直沉积技术将有望应用于快速沉积大面积、高质量的胶体晶体材料。     

Crystallization of colloidal crystal on hydrogel surface

A dip-coating method to fabricate wet and dry type of colloidal crystal films was developed. The wet type of colloidal crystal film was fabricated by lifting an agarose-hydrogel-coated substrate out of an aqueous suspension containing monodisperse polymer spheres and the dry type of colloidal crystal film was derived by following desiccation of the wet film. Monodisperse spheres formed ordered structures in the both type of the films, which contributed sharp reflection peaks. Brilliant colors were observed when the reflection peaks fell in the visible region. Formation mechanism of the colloidal crystal and their optical properties were discussed.     

Migration and precipitation of soluble species during drying of colloidal films

The evaporation-induced convection resulted in a transport of dissolved species, a water-soluble polymer (carboxymethylcellulose) and dissolved CaCO(3), to the drying front of silica and CaCO(3) dispersions where the material eventually precipitates. Scanning electron microscopy and chemical analysis showed that the concentration of carboxymethylcellulose, CMC, is highest in the centre of the dried silica film and decreases towards the perifery. The colloidal films of the monodisperse silica particles displayed a high degree of structural order even at high concentrations of the non-adsorbed polymer CMC, which suggests that any depletion induced interparticle attraction is insufficient to affect the assembly of the colloidal crystal. The CaCO(3) particles are slightly soluble and we found that rod-like crystals reprecipitated in the centre of the particle films on top of the polyacrylate-coated particles. Addition of CMC disturbs the formation of distinct crystal shapes which was attributed to a complexation of Ca(2+) in solution.     

A Mesoporous Superlattice Consisting of Alternately Stacking Interstitial Nanospace within Binary Silica Colloidal Crystals

A novel class of nonclassical structures of mesoporous silica, namely a binary nanoparticle mesoporous superlattice (BNMS), is obtained by the assembly of silica nanospheres of different sizes into a binary colloidal crystal. The colloidal crystal has a CrB‐type structure and consists of alternate stacks of unary fcc and binary AlB₂‐type structures along the b axis and has four types of interstitial mesopores. The BNMS can be deposited on a substrate by dip coating to form an oriented thin film in which the direction of the superstructure (b axis) is perpendicular to the substrate.     

One-directional crystal growth in charged colloidal silica dispersions driven by diffusion of base

Aqueous dispersions of charged colloidal silica particles showed a novel one-directional crystal growth by diffusion of a weak base, pyridine. The colloidal crystal consisted of pillar-shaped crystal grains whose height and width were in the order of centimeter and subcentimeter, respectively. The growth process was explainable in terms of (i) the diffusion of pyridine with neutralization reactions between weakly acidic silica surfaces, (ii) charging up of the silica particles, and (iii) the charge-induced crystallization of the dispersions.     

Synthesis of porous carbon balls from spherical colloidal crystal templates

Spherical inverse opal (IO) porous carbon was produced utilizing silica colloidal crystal spheres as templates. The spherical colloidal crystals were obtained through the self-assembly of monodisperse particles inside an emulsion droplet with confined geometry. The templates were inverted using a carbon precursor, phenol-formaldehyde (PF) resol. We demonstrated a two-step synthesis involving the subsequent infiltration of the PF resol precursor into the spherical colloidal crystal template and a one-step synthesis using a silica colloidal solution containing dissolved PF resol. In the former case, the sizes of the IO carbon balls were controlled by the size of the colloidal crystal templates, and diameters of a few micrometers up to 50 μm were obtained. The average diameter of the macropores created by the silica particles was 230 nm. Moreover, meso-/macroporous IO carbon balls were created using block-copolymer templates in the PF resol. In the one-step synthesis, the concentration of PF resol in the colloidal solution controlled the diameter of the IO carbon balls. IO balls smaller than 3 μm were obtained from the direct addition of 5% PF resol. The one-step synthesis produced rather irregular porous structures reflecting the less ordered crystallization processes inside the spherical colloidal crystals. Nitrogen adsorption and cyclic voltammetry measurements were conducted to measure the specific area and electroactive surface area of the IO carbon balls. The specific area of the mesopores-incorporated IO carbon balls was 1.3 times higher than that of bare IO carbon balls. Accordingly, the meso-/macroporous porous carbon balls exhibited higher electrocatalytic properties than the macroporous carbon balls.     

Probing molecules adsorbed at the surface of nanometer colloidal particles by optical second-harmonic generation

It is observed that optical second-harmonic generation from molecules adsorbed at the surface of nanometer size colloidal particles occurs at angles as large as 90 degrees away from the fundamental beam direction. This phenomenon can be rigorously described by the nonlinear Rayleigh-Gans-Debye theory and used for probing molecules adsorbed on nanometer size colloidal particles.     

Preparation of poly(methyl methacrylate) films containing silica particle array structure from colloidal crystals

The incorporation of monodisperse, polymer-modified silica into poly(methyl metharylate) to prepare polymer films containing particle array structure was investigated. The preparation was carried out by a two-step radical polymerization for gelation and solidification. The colloidal crystallization of poly(methyl metharylate)-modified silica, in 78 nm size, in acetonitrile and successive copolymerization of methyl methacrylate and 1,2-dimethacryloylethane by UV light irradiation gave the polymer gel containing the colloidal crystal structure. The exchange of acetonitrile in the gel with methyl methacrylate and further photo-radical polymerization gave the durable polymer film composed of silica particle array.     

Qualitative and quantitative analysis of crystallographic defects present in 2D colloidal sphere arrays

In this work, we present a study of the typical spontaneous defects present in self-assembled colloidal monolayers grown from polystyrene and silica microspheres. The quality of two-dimensional crystals from different colloidal suspensions of beads around 1 μm in diameter has been studied qualitatively and quantitatively, evaluated in 2D hexagonal arrays at different scales through Fourier analysis of SEM images and optical characterization. The crystallographic defects are identified to better understand their origin and their effects on the crystal quality, as well as to find the best conditions colloidal suspensions must fulfill to achieve optimal quality samples.     

Hybrids of colloidal silica and waterborne polyurethane

Waterborne polyurethane (WPU) was synthesized and followed by adding colloidal silica to prepare WPU-silica hybrids. The silica content in the hybrid thin films was varied from 0 to 50 wt%. The experimental results revealed that the viscosity of these hybrid solutions increased with increasing silica content and resulted in the aggregation of silica particle in the hybrid films. The latter result was evidenced by SEM examination. The effect of interaction between silica particle and urethane polymer chains is more significant with increasing silica content. The prepared hybrid films show much better thermal stability and mechanical properties than pure WPU. The optical transparence did not linearly decrease with increasing the silica fraction in the hybrid thin film. At below 20% silica content, the film transparence decreased with increasing silica content; the converse is true at above 20% silica content. These results showed that the prepared hybrid films demonstrated tunable transparence with the silica fraction in the films.     

Effects of stretching on microstructures of polymer-immobilized non-close-packed colloidal crystalline array

Non-close-packed silica colloidal crystalline array was immobilized by polymer, and effects of stretching on the change of the optical properties and microstructure of the colloidal crystalline arrays have been demonstrated. The immobilization was a two-step polymerization process: the first step was with hydrophilic polyethylene glycol acrylate (PEGA) polymer gel, and the second step was with 2-hydroxyethyl acrylate polymer matrix. The structure of the three-dimensional array was maintained during the immobilizing process with lock in periodic order. The peak wavelength of Bragg diffraction of the polymer-immobilized colloidal crystalline array shifted to shorter wavelength with stretching. The peak shift was caused by the compression of the polymer proportional to the stretching ratio, and the compression was homogeneous throughout the polymer-immobilized colloidal crystalline arrays. These results show that by using polymer-immobilized non-close-packed colloidal crystalline array, mechanically tunable photonic crystals can be realized, and they open the possibility of tuning the microstructure of colloidal crystalline array for photonic crystal.     

Optical response of mesoporous synthetic opals to the adsorption of chemical species

We have demonstrated the fabrication of a colloidal crystalline array (synthetic opal) from monodispersed mesoporous silica spheres (MMSS) and the control of its optical response simply by changing the amount of benzene vapor adsorbed into the pores of MMSS. It was revealed that the refractive index of the colloidal crystal of MMSS showed an 11.7% increase by taking advantage of benzene adsorption, and thereby, the structural color changed reversibly. We also conducted the same measurement on silica spheres without mesopores and observed no change in the refractive index or the structural color. This optical response gives rise to the possibility of using MMSS colloidal crystals not only for controlling light reflection but also as sensing devices based on color change due to vapor adsorption. We have also incorporated an organic dye, the porphyrin derivative alpha,beta,chi,delta,-tetrakis(1-methylpyridinium-4-yl)porphyrin rho-toluenesulfonate (TMPyP), into the pores of MMSS. By adopting an electrophoretic deposition process in ethanol, periodic arrays fabricated from TMPyP-MMSS conjugates with absolute zeta-potentials near zero were obtained. The Bragg diffraction peak of the colloidal crystalline array shifted to longer wavelengths due to an increase in the refractive index with increasing amounts of TMPyP adsorbed in the pores. The current work demonstrates the new possibility of creating colloidal crystals from MMSS with mesopores filled with various kinds of adsorbates to control the optical response effectively.     

Optimization and characterization of UV-curable adhesives for optical communications by response surface methodology

Novel organic UV-curable material (UCM) containing fluorine and methoxy-silane has been specifically developed for the fabrication of optical-communications systems devices. Response surface methodology (RSM) was used to evaluate the effect of UCM and colloidal silica content in UV-curable adhesive formulations on the refractive index, curing, adhesion strength (dry and wet) and coefficient of thermal expansion (CTE). A central composite design for two variables at five levels was chosen as the experimental design. UCM for all six responses was highly significant and colloidal silica was significant for conversion and adhesion strength (dry and wet). UCM and colloidal silica had significant interactive effects on adhesion strength and CTE. Based on the fitted model, in order to get the optimal conditions for the application of optical adhesives in high-performance optical components, UCM should be set over 20 wt% and colloidal silica be set below 10 wt%.     

A Luminescent Dicyanodistyrylbenzene-based Liquid Crystal Polymer Network for Photochemically Patterned Photonic Composite Film

A novel photonic composite film based on a luminescent dicyanodistyrylbenzene-based liquid crystal polymer network (LCN)was fabricated by using a silica colloidal crystal as a template.The upper part of inverse opal structure and the luminescence characteristics of dicyanodistyrylbenzene-based moiety endowed the resulting bilayer photonic film with structural color arising from coherent Bragg reflection and fluorescence properties,respectively.A fluorescence enhancement phenomenon was observed in the photonic film due to the overlap between the reflection band and emission band of the fluorescent LCN.More importantly,the photo-induced irreversible Z/E photoisomerization of dicyanodistyrylbenzene-based moiety in the photonic film led to both a reflection spectral shift and an observable fluorescence variation.On the basis of this effective phototuning process,microscopic patterning ofphotonic film was developed under both fluorescence mode and reflection mode.The work demonstrated here provides a new route to construct photo-responsive photonic film.