The sulfur reversion process in natural rubber in terms of crosslink density and crosslink density distribution

Unfilled natural rubber compounds composed of conventional (CV), semi-efficient (SEV), efficient (EV) and sulfur donor (SD) vulcanization systems were heat aged to promote sulfur reversion. Rheometry, hardness, strain-strain characteristics including Mooney-Rivlin analysis, equilibrium solvent swell and Double Quantum (DQ) Nuclear Magnetic Resonance (NMR) were used to monitor crosslink density changes. A loss of crosslink density was observed by rheometry, C₁, equilibrium swelling and by DQ NMR as a function of cure extent. No chain scission reactions were operating in the time/temperature conditions used. All crosslink distributions were unimodal and the network homogeneity followed the order of EV > SD > SEV > CV. The crosslink distribution narrowed during the curing process for the CV and SEV systems. Non-oxidative maturation reactions were advantageous in promoting a more random distribution of crosslinks in the polymer matrix.     

A SAXS and swelling study of cured natural rubber/styrene–butadiene rubber blends

A small‐angle X‐ray scattering (SAXS) and swelling study of natural rubber and styrene–butadiene rubber blends (NR/SBR) is presented. To this aim, specimens of NR and SBR and blends with 75/25, 50/50, and 25/75 NR/SBR ratios (in phr) were prepared at a cure temperature of 433 K and the optimum cure time (t₁₀₀). This time was obtained from rheometer torque curves. The system of cure used in the samples was sulfur/n‐t‐butyl‐2‐benzothiazole sulfenamide. From swelling tests of the cured samples, information about the molecular weight of the network chain between chemical crosslinks was obtained. For all cured compounds, in the Lorentz plots built from SAXS scattering curves, a maximum of the scattering vector q around 0.14 Å^?1 was observed. However, the q position shows a linear‐like shift toward lower values when the SBR content in the SBR/NR blend increases. In pure NR or SBR the q values show a different tendency. The results obtained are discussed in terms of the existence of different levels of vulcanization for each single phase forming the blend and the existence of a third level of vulcanization located in the interfacial NR/SBR layer. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2320–2327, 2009     

Preparation and properties of nanocomposites based on acrylonitrile–butadiene rubber,styrene–butadiene rubber,and polybutadiene rubber

Nanocomposites were prepared with different grades of nitrile rubber with acrylonitrile contents of 19, 34, and 50%, with styrene–butadiene rubber (23% styrene content), and with polybutadiene rubber with Na‐montmorillonite clay. The clay was modified with stearyl amine and was characterized by X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM). The XRD studies showed an increase in the gallery gap upon the modification of the filler by stearyl amine. The intercalation of the amine chains into the clay gallery gap was confirmed by the presence of some extra peaks (2928, 2846, and 1553 cm^?1) in the FTIR spectra. The clay–rubber nanocomposites were characterized by TEM and XRD. The mechanical properties were studied for all the compositions. An improvement in the mechanical properties with the degree of filler loading up to a certain level was observed. The changes in the mechanical properties, with changes in the nature and polarity of the rubbers, were explained with the help of XRD and TEM results. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1573–1585, 2004     

Crosslinking of styrene–butadiene rubber with 1,2-bis(benzocyclobutenyl)ethane

1,2-Bis(benzocyclobutenyl)ethane (BBCB) was used as a thermally activated crosslinking agent in styrene–butadiene rubber (SBR), both in the raw and carbon black-filled materials. Diels–Alder crosslinking reactions occurred to a significant degree, despite the lack of substituents of opposing electronic effects. The reaction is free of toxic crosslinking promoters and evolved by-products. Various physical properties such as ultimate elongation, tensile strength, and modulus were measured and compared to those properties of a sulfur-cured sample of SBR. Linear relationships were found between the amount of BBCB present and the modulus of the materials, as well as the amount of BBCB and solvent uptake in swell tests. © 1993 John Wiley & Sons, Inc.     

The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM

The crosslink density and sulfur-ranks of crosslinks formed during vulcanization of a carbon black reinforced ENB–EPDM compound are analyzed as a function of the selected curing system: Conventional, Semi-Efficient, Efficient and Nitrosamine-safe. Each vulcanization system results in a specific crosslink concentration and sulfur-rank distribution: mono-, di- and polysulfidic of nature. Tensile properties, tear strength and compression set of the vulcanized materials turn out to practically only depend on overall crosslink density, as resulting from the particular curing systems and vulcanization times. All trends in properties coincide when plotted as a function of the overall crosslink density. Surprisingly, the crosslink distribution: the ratios of mono- to di- and polysulfidic crosslinks, has only a minor effect on these properties. The differences in sulfur-rank as a function of the chosen vulcanization system turn out to be too small for EPDM to have a significant effect.     

Evaluation of physico-chemical properties of electron beam-irradiated polycarbonate film

In this work, polycarbonate (PC) film samples were irradiated with 10 MeV electrons at different doses ranging from 25 to 250 kGy. Characterization techniques viz. thermogravimetric analysis (TGA), Fourier transform infra-red spectroscopy (FTIR), X-ray diffraction analysis (XRD) and electron paramagnetic resonance (EPR) were exploited to understand the induced changes in the physico-chemical properties of the polymer. An increase in the decomposition temperature with increasing dose was observed, while the crystallinity remained unchanged as a result of the formation of cross-link bond. EPR technique characterized the stability of the free radicals in the irradiated PC. The result showed that cross-linking process occurs at low absorbed doses, whereas polymer degradation happens at higher doses.     

Thermal stability and ageing properties of sulphur and gamma radiation vulcanized natural rubber (NR) and carboxylated styrene butadiene rubber (XSBR) latices and their blends

The thermal stability of natural rubber (NR) and carboxylated styrene butadiene rubber (XSBR) latices and their blends was studied by thermogravimetric methods. Ageing characteristics of these latex blends were studied by applying hot air oven thermal ageing for seven days at 70 °C. The mechanical properties of the aged samples were studied. Thermal degradation and ageing properties of these individual latices and their blends were investigated with special reference to blend ratio and vulcanization techniques. As the XSBR content in the blends increased their thermal stability was also found to increase. Among sulphur and radiation-vulcanized samples, radiation cured possesses higher thermal stability due to the higher thermal stability of carbon-carbon crosslinks. DTG curves were used for the determination of different stages involved in the degradation. Activation energy for degradation was determined from Coats-Redfern plot. The properties of aged samples were found to decrease due to chain depletion. However, the moduli of XSBR and NR/XSBR blends were found to increase owing to the formation of crosslinks upon ageing.     

Network characteristics of hydrogenated nitrile butadiene rubber networks obtained by radiation crosslinking by electron beam

The effects of high-energy radiation on hydrogenated nitrile butadiene rubber (HNBR) copolymer structure and properties were studied. Characterization by FTIR spectroscopy, swelling and mechanical measurements of irradiated and un-irradiated sample permit us to correlate the change in structure with properties. The modifications obtained are dependent on the radiation dose of the incident electron beam. FTIR spectroscopy in absorption mode shows that irradiation of HNBR first induces trans-vinylene bond formation and secondly small amounts of carbonyl (CO) groups. Moreover, more significant changes were observed with swelling method and mechanical behaviour showing the effect of crosslinking on the elastomer.     

Effect of vinyl acetate content and electron beam irradiation on the flame retardancy, mechanical and thermal properties of intumescent flame retardant ethylene-vinyl acetate copolymer

Ethylene vinyl acetate copolymer (EVA) flame retarded by ammonium polyphosphate (APP) and pentaerythritol (PER) was cross-linked by electron beam irradiation. The effects of vinyl acetate content and electron beam irradiation on the flame retardancy, mechanical and thermal properties of EVA composites were investigated. The volatilized products of EVA/APP/PER composites were characterized by thermogravimetric analysis/infrared spectrometry. As VA content increased, the volatilized products increased in the second decomposition step, but decreased in the third decomposition step. For all samples, the increase of irradiation dose could improve both the gel content and the Limit Oxygen Index (LOI, the minimum oxygen concentration by volume for maintaining the burning of a material) values of irradiated composites. The mechanical and thermal properties of the irradiated EVA composites were also evidently improved at appropriate irradiation dose as compared with those of unirradiated EVA composites, whereas these properties decrease at higher irradiation dose because of the electron beam irradiation-induced oxidative degradation or chain scission.     

Improvement of properties of silica‐filled styrene‐butadiene rubber composites through plasma surface modification of silica

The performance of plasma surface modified silica filler in styrene‐butadiene rubber (SBR) matrix has been analyzed. The conditions of plasma modification have been optimized by taking secant modulus as a standard parameter and the occurrence of the modification has been confirmed by surface area determination and Fourier transform infrared spectroscopy. The plasma‐modified surface of silica has been found to be composed of carbon–carbon double bonds and carbon–hydrogen bonds. Silane treatment also has been carried out on silica filler surface for a comparative assessment of its influence in the curing behavior and filler–rubber interaction. The cure reactions of all the rubber compounds have been found to be proceeded according to first‐order kinetics. A reduction in the cure reaction rate constant has been observed with the loading of unmodified and surface modified silica, emphasizing the cure deactivation of the matrix rubber by the silica filler. The filler dispersion, as revealed by scanning electron microscopy, has been found to be greatly improved by the plasma as well as silane treatment. The filler–rubber interaction has been found to be greatly improved by both surface treatments, but the best balance of mechanical properties has been observed with plasma surface modification only. Copyright © 2004 John Wiley & Sons, Ltd.     

Payne effect in silica‐filled styrene–butadiene rubber: Influence of surface treatment

The nonlinear effect at small strains (Payne effect) has been investigated in the case of silica‐filled styrene‐butadiene rubber. The originality of this study lies in the careful preparation of samples in order to fix all parameters except one, that is, the modification of the silica surface by grafting silane (introduced at different concentrations) via reactive mixing. The organosilane can be either a coupling or a covering surface treatment with an octyl alkyl chain. A careful morphological investigation has been performed prior to mechanical characterization and silica dispersion was found to be the same whatever the type and the amount of silane. The increasing amount of covering agents was found to reduce the amplitude of the Payne effect. A similar decrease is observed for low coupling agent concentration. At higher concentrations, the evolution turns through an increase due to the contribution of the covalent bonds between the matrix and the silica acting as additional crosslinking. The discussion of the initial modulus was done in the frame of both the filler–filler and filler–polymer models. It is unfortunately not possible to distinguish both scenarios, because filler–filler and filler–matrix interactions are modified in the same manner by the grafting covering agent. On the other hand, the reversible decrease of the modulus versus strain (Payne effect) is interpreted in terms of debonding of the polymeric chains from the filler surface. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 286–298, 2007     

Multiblock copolymers composed of poly(butylene succinate) and poly(1,2-propylene succinate): Effect of molar ratio of diisocyanate to polyester-diols on crosslink densities, thermal properties, mechanical properties and biodegradability

In order to study the relationship between structure and properties, multiblock copolymers composed of poly(butylene succinate) (PBS) and poly (1,2-propylene succinate) (PPSu) have been synthesized by chain-extension at various molar ratios of hexamethylene diisocyanate (HDI) to polyester-diols, which have been abbreviated as R-values in this paper. Molecular weights of soluble fractions, gel fractions and crosslink densities have been determined. Thermal properties, mechanical properties and biodegradability have been studied and correlated with R-values. Crystallization of copolymers becomes difficult with increasing R-value. Tensile strength, flexural strength and flexural modulus tend to increase with increasing R-value up to 1.2, and vary little when R-value increases from 1.2 to 1.3, then decrease with further increase in R-value. Impact strength achieves a maximum value at R-value of 1.3. Biodegradation rate reaches a minimum value when R-value is 1.1. Biodegradation has been studied systematically by attenuated total reflectance Fourier transform infrared (ATR-FTIR), ¹H NMR and SEM.     

Preparation and properties of graded styrene‐butadiene rubber vulcanizates

Styrene‐butadiene rubber (SBR) vulcanizates with graded network‐chain densities in the thickness direction were prepared by layering and heat pressing the compounding sheets. The effect of the gradient of network‐chain density on the mechanical properties of the graded rubber vulcanizates was investigated in comparison with those of SBR vulcanizates that were prepared from the homogeneous compounding sheets. The matrix with a high network‐chain density exclusively affected the mechanical properties of the graded rubber vulcanizates when the gradient was given in the thickness direction. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 358–364, 2002; DOI 10.1002/polb.10096     

Molecular structure of synthetic rubber. I. Light-scattering properties of styrene–butadiene copolymers

The discrepancy between the values reported for the weight-average molecular weight and molecular weight distribution of cold-type styrene-butadiene rubber is examined. The results obtained indicate that aggregation of the rubber due to hydrogen bonding or cluster formation is not a contributing factor to the high weight-average molecular weights obtained. The very broad molecular weight distributions, the M?_w/M?_n of the order of 10–20, are attributable to the presence of a few per cent of very high molecular weight fraction microgel in samples polymerized to moderate conversions. This microgel has been removed to various degrees by several methods: (1) mastication, (2) treatment with CaSO₄, (3) ultracentrifugation, and (4) ultrafiltration. The nature of this microgel is examined in terms of its light-scattering property, intrinsic viscosity, and concentrated solution viscosity. The weight-average molecular weight obtained by light scattering on these samples after removal of microgel are lower by as much as an order of magnitude. The operational definition of the weight-average molecular weight, M?′_w, is therefore introduced, corresponding to the one obtained after removal of the microgel. It is suggested that the actual and the operational weight-average molecular weights be used in conjunction in the characterization of these copolymers.     

Variation of mechanical and thermal properties of the thermoplastics reinforced with natural fibers by electron beam processing

With restrictions for environmental protection being strengthened, the thermoplastics reinforced with natural fibers (NFs) such as jute, kenaf, flax, etc., appeared as an automobile interior material instead of the chemical plastics. Regardless of many advantages, one shortcoming is the deformation after being formed in high temperature of about 200 °C, caused by the poor adhesion between the natural fibers and thermoplastics. Also, the energy saving in connection with car air-conditioning becomes very important. In this study, the thermal conductivity, tensile strength, and deformation of several kinds of thermoplastic composites composing of 50% polypropylene (PP) and 50% natural fiber irradiated by the electron beam (energy: 0.5 MeV, dose: 0–20 kGy) were measured. The length and thickness of PP and NF are 80±10 mm and 40–120 μm, respectively. The results show that the thermal conductivity and the tensile strength changed and became minimum when the dose of electron beam is 10 kGy, and the deformation after the thermal cycle were reduced by the electron beam.     

Ultrahigh‐molecular‐weight‐polyethylene‐fiber surface treatment by electron‐beam‐irradiation‐induced graft polymerization and its effect on adhesion in a styrene–butadiene rubber matrix

Aiming to develop a high‐performance fiber‐reinforced rubber from styrene–butadiene rubber (SBR), we applied a special technique using electron‐beam (EB)‐irradiation‐induced graft polymerization to ultrahigh‐molecular‐weight‐polyethylene (UHMWPE) fibers. The molecular interaction between the grafted UHMWPE fibers and an SBR matrix was studied through the evaluation of the adhesive behavior of the fibers in the SBR matrix. Although UHMWPE was chemically inert, two monomers, styrene and N‐vinyl formamide (NVF), were examined for graft polymerization onto the UHMWPE fiber surface. Styrene was not effective, but NVF was graft‐polymerized onto the UHMWPE fibers with this special method. A methanol/water mixture and dioxane were used as solvents for NVF, and the effects of the solvents on the grafting percentage of NVF were also examined. The methanol/water mixture was more effective. A grafting percentage of 16.4% was the highest obtained. This improved the adhesive force threefold with respect to that of untreated UHMWPE fibers. These results demonstrated that EB irradiation enabled graft polymerization to occur even on the inert surface of UHMWPE fibers. However, the mechanical properties of the fibers could be compromised according to the dose of EB irradiation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2595–2603, 2004     

Influence of filler type and content on properties of styrene‐butadiene rubber (SBR) compound reinforced with carbon black or silica

Rubber compounds are filled with reinforcing fillers to improve their physical properties. Carbon black and silica have different surface chemistries to each other. Differences in properties of carbon black‐ and silica‐reinforced styrene‐butadiene rubber (SBR) compounds were studied. Variation of properties of carbon black‐ or silica‐filled compounds with the filler content was also investigated. The silica‐filled compounds without any coupling agent and dispering agent were prepared to investigate the influence of polar materials‐adsorption on the silica surface. Viscosity and crosslink density increased with increase of the filler content. Hardness, modulus, tensile strength, and wear property were improved more and more by increasing the filler content. Viscosity of the silica‐filled compound was higher than that of the carbon black‐filled one. Cure rate of the silica‐filled compound became slower as the filler content increased, while that of the carbon black‐filled one became faster. Difference in properties between the carbon black‐ and silica‐filled compounds were explained by the poor silica dispersion and the adsorption of cure accelerator on the silica surface. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of electron beam irradiation on mechanical and thermal properties of waste polyamide copolymer blended with nitrile‐butadiene rubber

In the present study, the effect of electron beam irradiation on the morphological, thermal, and mechanical properties of waste polyamide copolymer (WPA‐66/6) blended with different contents of acrylonitrile butadiene rubber (NBR) were studied. The prepared blends were subjected to irradiation doses up to 150 kGy and the structural modifications were discussed; non‐irradiated blends were used as control. Mechanical properties, namely, tensile strength (TS), yield strength, elongation at break, and hardness, were followed up as functions of irradiation dose and degree of loading with rubber content. On the other hand, the influence of irradiation dose on the thermal parameters, melting temperature, heat of fusion, ΔH_m of the recycled PA copolymer, and its blend with NBR were also investigated. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of finite extensibility on the viscoelastic properties of a styrene–butadiene rubber vulcanizate in simple tensile deformations up to rupture

Stress–strain and rupture data were determined on an unfilled styrene–butadiene vulcanizate at temperatures from ?45 to 35°C and at extension rates from 0.0096 to 9.6 min^?1. The data were represented by four functions: (1) the well-known temperature function (shift factor) a_T; (2) the constant strain rate modulus, F(t,T), reduced to temperature T₀ and time t/a_T, i.e., T₀F(t/a_T)/T; (3) the time-dependent maximum extensibility, λ_m(t/a_T); and (4) a function Ω(χ) where χ = (λ ? 1)λ_m⁰/λ_m, in which λ is the extension ratio and λ_m⁰ is the maximum extensibility under equilibrium conditions. The constant strain rate modulus characterizes the stress–time response to a constant extension rate at small strains, within the range of linear response; λ_m is a material parameter needed to represent the response at large λ; and Ω(χ) represents the stress–strain curve of the material in a reference state of unit modulus and λ_m = λ_m. The shift factor a_T was found to be sensibly independent of extension. At all values of t/a_T for which the maximum extensibility is time-independent, the relaxation rate was also found to be independent of λ. These observations indicate that the monomeric friction coefficient is strain-independent over the ranges of T and λ covered in the present study. It was found that λ_m⁰ = 8.6 and that the largest extension ratio at break, (λ_b)_max, is 7.3. Thus, rupture always occurs before the network is fully extended.     

Filler‐polymer interactions of styrene and butadiene units in silica‐filled styrene–butadiene rubber compounds

Styrene–butadiene rubber (SBR) is a copolymer of styrene and butadiene, and the butadiene unit is composed of cis‐1,4‐, trans‐1,4‐, and 1,2‐components. Filler‐polymer interactions of each component of SBR in silica‐filled SBR compounds were examined by microstructure analysis of the bound and unbound rubbers. The composition ratio of butadiene and styrene units (butadiene/styrene) of the bound rubber was higher than that of the compounded rubber. Of the butadiene units, the 1,2‐component of the bound rubber was more abundant than the cis‐1,4‐ and trans‐1,4‐components. The filler‐polymer interaction of the butadiene unit with silica was stronger than that of the styrene unit, and the interaction of the 1,2‐component was stronger as compared with the others. The butadiene–styrene ratio of the bound rubber of the compounds containing the silane coupling agent was lower than for the compounds without the silane. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 577–584, 2004