Inspection on SiC coated carbon–carbon composite with subsurface defects using pulsed thermography

An investigation on SiC coated carbon–carbon (C/C) composite plates has been undertaken by pulsed thermography. The heat transfer model has been built and the finite element method (FEM) is applied to solve the thermal model. The simulation results show that defects with DA/DP smaller than one can hardly be detected by an infrared camera with the sensitivity of 0.02 °C. Certificated experiments were performed on the built pulsed thermography system. The thermal wave signals have been processed by subtracting background image method (SBIM), pulsed phase thermography (PPT), and temperature–time logarithm fitting method (TtLFM). The limit DA/DP of defects in SiC coated C/C composite plates with the thickness of 6 mm that can be detected by pulsed thermography with the presented signal analysis algorithms has been obtained.     

An experimental investigation of underwater pulsed laser forming

Laser forming is a new forming technology, which deforms a metal sheet using laser-induced thermal stresses. This paper presents an experimental investigation of pulsed laser forming of stainless steel in water and air. The effects of cooling conditions on bending angle and morphology of the heat affected zone (HAZ) are studied. It is shown that the case of the top surface in air and the bottom surface immersed in water has the greatest bending angle based on the forming mechanism of TGM. The water layer above the sample decreases the coupling energy, leading to a small bending angle. For a thin water thickness (1 mm), the water effects on the HAZ are limited. As water layer thickness increases (5 mm), the concave shape of the HAZ is more remarkable and irregular because the shock waves by high laser energy heating water are fully developed. However, the area and the depth of the HAZ become less significant when water thickness is 10 mm due to the long pathway that laser undergoes.     

Effects of pre-placed coating thickness on thermal fatigue resistance of cast iron with biomimetic non-smooth surface treated by laser alloying

In order to enhance the thermal fatigue resistance of gray cast iron with biomimetic non-smooth surface further, studies on laser alloying of Cr powder with different pre-placed coating thickness were performed to change both the composition and the microstructure of non-smooth unit. Additionally, the optimization of coating thickness was done based on the content of Cr in alloyed zone and the thermal fatigue behaviors of non-smooth samples. The results indicated that there was a critical coating thickness which corresponded to the increase of Cr content in alloyed zone under a definitive laser processing conditions, and the critical thickness was 0.3 mm in this paper. Any coating thicker than 0.3 mm would lead to the waste of alloying powder. The thermal fatigue resistance of non-smooth samples was better than that of smooth sample. In addition among all the non-smooth samples, the sample which was treated by the laser alloying of Cr had superior resistance to thermal fatigue compared with laser melting treated samples. And the thermal fatigue resistance increased with increasing of Cr content in alloyed zone which was caused by pre-placed coating thickening.     

Evaluation of thermal load during laser corneal refractive surgery using infrared thermography

Infrared thermography is used for evaluation of the mean temperature as a measure of thermal load during corneal refractive surgery. An experimental method to determine emissivity and to calibrate the thermografic system is presented. In a case study on the porcine eye two dimensional temperature distributions with lateral resolution of 170 μm and line scans with temporal resolution of 13 μs are discussed with respect to the meaning of mean temperature. Using the newest generation of surgery equipment it is shown, that the mean temperature rise can be kept below 5 °C during myopic laser in situ keratomileusis (LASIK) treatments corresponding to an aberration-free correction of ?2.75 diopter.     

Infrared thermography based defect detection in ferromagnetic specimens using a low frequency alternating magnetic field

A new active infrared thermography based technique is proposed for defect detection in ferromagnetic specimens using a low frequency alternating magnetic field induced heating. The test specimens (four mild steel specimens with artificial rectangular slots of 8.0, 5.0, 3.3 and 3.0 mm depths) are magnetized using a low frequency alternating magnetic field and by using an infrared camera, the surface temperature is remotely monitored in real time. An alternating magnetic field induces an eddy current in the specimen which increases the specimen temperature due to the Joule’s heating. The experimental results show a thermal contrast in the defective region that decays exponentially with the defect depth. The observed thermal contrast is attributed to the reduction in induction heating due to the leakage of magnetic flux caused by magnetic permeability gradient in the defective region. The proposed technique is suitable for rapid non-contact wide area inspection of ferromagnetic materials and offers several advantages over the conventional active thermography techniques like fast direct heating, no frequency optimization, no dependence on the surface absorption coefficient and penetration depth.     

Development and integration of near atmospheric N2 ambient sputtered Au thin film for enhanced infrared absorption

The exceedingly fragile nature of thermally grown Au-black coating makes handling and patterning a critical issue. Infrared absorption characteristics of near atmospheric, N₂ ambient DC sputtered Au thin films are studied for this purpose. The thin Au films are sputtered at different chamber pressures in Ar and N₂/Ar gas ambient from 4.5 to 8.0 mbar and optimized for enhanced infrared absorption. The absorber film sputtered in N₂/Ar ambient at 8.0 mbar chamber pressure offers significant absorption of medium to long wave infrared radiations. The micro-patterning of sputtered Au thin film is carried out by using conventional photolithography and metal lift off methods on a prefabricated µ-infrared detector array on Si (1 0 0) substrate. The steady state temperature response of sputtered film has been examined using nondestructive thermal imaging method under external heating of the detector array.     

Evaporation of uniform antireflection coatings on hemispherical lenses to enhance infrared antenna gain

Infrared dipole-coupled bolometers receive radiation more efficiently when illuminated through a high permittivity, antireflection (AR) coated, hemispherical immersion lens. To maintain the enhanced responsivity for all illumination angles, the AR coating must be uniform over the hemispherical surface. An evaporation method for depositing a uniform AR coating on the hemispherical surface is presented. The lens is tilted relative to the source, which can be either electron-beam or thermal, and rotated throughout the deposition. Evaporation at an angle of 70° yields a uniform film with less than 10% thickness variation over a 120° full angle of the hemispherical surface. A theoretical model is developed and compared to profilometer measurements. In all cases, there is general agreement between theory and measurement. A single dipole is fabricated onto the flat surface of an AR-coated germanium immersion lens and the responsivity is measured for both substrate-side and air-side illumination. With a zinc sulfide (ZnS) single-layer AR coating, substrate-side illumination yields a broadside antenna response 49 ± 2.7 times greater than air-side illumination.     

Femtosecond laser ablation of cadmium tungstate for scintillator arrays

Ultrafast pulsed laser ablation has been investigated as a technique to machine CdWO₄ single crystal scintillator and segment it into small blocks with the aim of fabricating a 2D high energy X-ray imaging array. Cadmium tungstate (CdWO₄) is a brittle transparent scintillator used for the detection of high energy X-rays and γ-rays. A 6 W Yb:KGW Pharos-SP pulsed laser of wavelength 1028 nm was used with a tuneable pulse duration of 10 ps to 190 fs, repetition rate of up to 600 kHz and pulse energies of up to 1 mJ was employed. The effect of varying the pulse duration, pulse energy, pulse overlap and scan pattern on the laser induced damage to the crystals was investigated. A pulse duration of ≥500 fs was found to induce substantial cracking in the material. The laser induced damage was minimised using the following operating parameters: a pulse duration of 190 fs, fluence of 15.3 J cm⁻² and employing a serpentine scan pattern with a normalised pulse overlap of 0.8. The surface of the ablated surfaces was studied using scanning electron microscopy, energy dispersive X-ray spectroscopy, atomic force microscopy and X-ray photoelectron spectroscopy. Ablation products were found to contain cadmium tungstate together with different cadmium and tungsten oxides. These laser ablation products could be removed using an ammonium hydroxide treatment.     

Sintering kinetic measurement of nickel nanoparticle agglomerates by electrical mobility classification

The gas-phase sintering kinetics of nickel nanoparticle agglomerates was investigated by a two step electrical mobility classification. The first electrostatic classifier sorted the agglomerated mono-area nickel nanoparticles generated by pulsed laser ablation, and then the subsequent heating process created the sintered nickel nanostructures. The second electrostatic classifier combined with the condensation nucleus counter scanned the shrinkage of the agglomerated mono-area nickel nanoparticles due to the sintering process. The change in the mono-area particle mobility size measured by the electrical mobility classification technique was compared with the results of the existing coalescence model to extract the kinetic parameters for the sintering of nickel particles. The optimum activation energy found in this study was ∼63 kJ/mol, which falls between the diffusion of nickel atoms (∼49 kJ/mol) and the migration and coalescence of nickel particles (∼78 kJ/mol).     

Fault detection of antenna arrays using infrared thermography

A fast and easy method for fault detection in antenna arrays using infrared thermography is presented. A thin, minimally perturbing, microwave absorption screen made of carbon loaded polymer is kept close in front of the faulty array. Electromagnetic waves falling on the screen increase its temperature. This temperature profile on the screen is identical to electric field intensity profile at the screen location. There is no temperature rise observed on the screen corresponding to non-radiating (faulty) elements and hence can be easily detected by IR thermography. The array input power is modulated at a low frequency which permits thermography to detect even weak fields. It also improves the resolution of thermal images. The power fed to the array is only 30 dBm. In order to show the utility of this technique, an example of 14 GHz 4 × 4 patch antenna array is given. The simulations are carried in CST Microwave Studio 2013. A good agreement between simulation and experimental results is observed.     

Effect of perspiration on skin temperature measurements by infrared thermography and contact thermometry during aerobic cycling

The aim of the present study was to compare infrared thermography and thermal contact sensors for measuring skin temperature during cycling in a moderate environment. Fourteen cyclists performed a 45-min cycling test at 50% of peak power output. Skin temperatures were simultaneously recorded by infrared thermography and thermal contact sensors before and immediately after cycling activity as well as after 10 min cooling-down, representing different skin wetness and blood perfusion states. Additionally, surface temperature during well controlled dry and wet heat exchange (avoiding thermoregulatory responses) using a hot plate system was assessed by infrared thermography and thermal contact sensors. In human trials, the inter-method correlation coefficient was high when measured before cycling (r = 0.92) whereas it was reduced immediately after the cycling (r = 0.82) and after the cooling-down phase (r = 0.59). Immediately after cycling, infrared thermography provided lower temperature values than thermal contact sensors whereas it presented higher temperatures after the cooling-down phase. Comparable results as in human trials were observed for hot plate tests in dry and wet states. Results support the application of infrared thermography for measuring skin temperature in exercise scenarios where perspiration does not form a water film.     

Multi-spectral antireflection coating on zinc sulphide simultaneously effective in visible,eye safe laser wave length and MWIR region

In recent years multi-spectral device is steadily growing popularity. Multi-spectral antireflection coating effective in visible region for sighting system, laser wavelength for ranging and MWIR region for thermal system can use common objective/receiver optics highly useful for state of art thermal instrumentation. In this paper, design and fabrication of antireflection coating simultaneously effective in visible region (450–650 nm), Eye safe laser wave length (1540 nm) and MWIR region (3.6–4.9 μm) has been reported. Comprehensive search method of design was used and the number of layers in the design was optimised with lowest evaluated merit function studied with respect to various layers. Finally eight-layer design stack was established using hafnium oxide as high index layer and silicon-di-oxide as low index coating material combination. The multilayer stack had been fabricated by using electron beam gun evaporation system in Symphony 9 vacuum coating unit. During layer deposition the substrate was irradiated with End-Hall ion gun. The evaporation was carried out in presence of oxygen and layer thicknesses were measured with crystal monitor. The result achieved for the antireflection coating was 85% average transmission from 450 to 650 nm in visible region, 95% transmission at 1540 nm and 96% average transmission from 3.6 to 4.9 μm in MWIR region.     

Preparation of PEO ceramic coating on Ti alloy and its high temperature oxidation resistance

Ceramic coatings were prepared in Na₂SiO₃–Na₂CO₃–NaOH system by pulsed bi-polar plasma electrolytic oxidation on Ti–6Al–4V alloy. The phase composition, structure and the elemental distribution of the coatings were studied by XRD, SEM and energy dispersive spectroscopy, respectively. The thermal shock resistance of the coated samples at 850 °C was evaluated by the thermal shock tests. The high temperature oxidation resistance of the coating samples at 500 °C was investigated. The results showed that the coating was mainly composed of rutile- and anatase TiO₂, Increasing the concentration of Na₂SiO₃, TiO₂ content decreased gradually while the thickness of the coating increased. There were a large amount of micro pores and sintered particles on the surface of the coatings. Increasing concentration of Na₂SiO₃, the sintered particles on the surface turned large, and the Si content increased while the Ti content decreased gradually. When the concentration of Na₂SiO₃ was 15 g/L, the thermal shock resistance of the coatings was better than that of the coatings that prepared under other Na₂SiO₃ concentrations. The coating samples prepared under the optimized technique process based on the thermal shock tests improved the high temperature oxidation resistance at 500 °C greatly, whether considering the isothermal oxidation or the cyclic oxidation.     

Low-threshold all-fiber 1000 nm supercontinuum source based on highly non-linear fiber

We present an highly efficient all-fiber compact supercontinuum source that exhibits a nearly flat spectrum from 1.1 μm to 2.1 μm. This broadband infrared optical source is made-up of a highly non-linear fiber pumped by a 1.55 μm self-Q-switched Er-Brillouin nanosecond pulsed fiber laser, which in turn is pumped by a low-power 1480 nm laser diode. In this work we highlight the great potential of highly non-linear fiber for supercontinuum generation with respect to conventional dispersion-shifted fiber by demonstrating a significant 10 dB power enhancement in the short wavelength side of the supercontinuum.     

Detection of sulfur in the reinforced concrete structures using a dual pulsed LIBS system

In concrete structures, an excessive amount of sulfate ions can cause severe damage to the strength and the stability of the building structures and hence a sensitive and reliable technique for sulfate ion detection in concrete is highly desirable. Laser-induced breakdown spectroscopy (LIBS) is one of the most reliable and sensitive techniques to identify the presence of potentially dangerous sulfur in the concrete structure. The atomic emission lines of sulfur lying in the 200–900 nm region are mostly singly ionized states and hence inherently very weak. In order to enhance the sensitivity of the conventional LIBS system, we employed a dual pulsed LIBS system for detection of weak spectral line of sulfur in concrete using the S II peak at 545.38 nm as a marker for quantifying sulfur content in the concrete. The 1064 nm fundamental and 266 nm fourth harmonic of the Nd:YAG laser in conjunction with Spectrograph/gated ICCD camera are the core factors in improvement of sensitivity. Furthermore, the dual pulsed LIBS system and the fine maneuvering of the gate parameters and interpulse delay yielded improvement in the sensitivity, and resulted in a systematic correlation of the LIBS signal with the concentration of sulfur in the concrete sample. In order to quantify the sulfur content in concrete, a calibration curve was also drawn by recording the LIBS spectra of sample having sulfur in various concentrations. The limit of detection achieved with our dual pulsed LIBS system is approximately 38 μg/g.     

A new method for characterization of thermal properties of human enamel and dentine: Influence of microstructure

For better selection of “tooth-like” dental restorative materials, it is of great importance to evaluate the thermal properties of the human tooth. A simple method capable of non-destructively characterizing the thermal properties of the individual layers (dentine and enamel) of human tooth is presented. The traditional method of monotonic heating regime was combined with infrared thermography to measure the thermal diffusivities of enamel and dentine layers without physically separating them, with 4.08 (±0.178) × 10⁷ m²/s measured for enamel and 2.01 (±0.050) × 10⁷ m²/s for dentine. Correspondingly, the thermal conductivity was calculated to be 0.81 W/mK (enamel) and 0.48 W/mK (dentine). To examine the dependence of thermal conductivity on the configuration of dentine microstructure (microtubules), the Maxwell-Eucken and Parallel models of effective thermal conductivity are employed. The effective thermal conductivity of dentine in the direction parallel to tubules was found to be about 1.1 times higher than that perpendicular to the tubules, indicating weak anisotropy. By adopting the Series model, the bulk thermal conductivity of enamel and dentine layers is estimated to be 0.57 W/mK.     

Effect on thermoluminescence parameters of biotite mineral due to thermal quenching

The Thermally Stimulated Luminescence (TSL) at room temperature X-ray irradiated natural biotite in form of micro-grain powder was studied under various heating rates. TSL peaks showed at temperatures 393 K, 399.6 K, 403.5 K, 404.5 K, 406.9 K at their respective heating rates 2 K/s, 4 K/s, 6 K/s, 8 K/s and 10 K/s. The effect of thermal quenching on thermoluminescence parameters such as peak maximum temperature, peak area, FWHM, geometrical symmetry factor, the activation energy were investigated. From the symmetry factor it is clear that the TL glow curve follows the first order kinetics for the lowest heating rate, but as the heating rate increases it defers from the first order. The activation energies for each heating rates were calculated by using Chen peak shape methods for general order kinetics and found to be decreased for higher heating rates. When activation energy is calculated by variable heating rate method it is observed that the method overestimated the value of activation energy and pre-exponential frequency factor significantly due to thermal quenching.     

4 × 10 Gb/s wavelength multicasting with tunable NRZ-to-RZ pulse format conversion using time- and wavelength-interleaved pulses

We demonstrate 4 × 10 Gb/s simultaneous wavelength multicasting and NRZ-to-RZ pulse format conversion with tunable duty cycle. Multicasting is achieved by four-wave mixing of the input signal with a time- and wavelength-interleaved laser source, while the format conversion is obtained through the use of a pulsed probe. The input data are copied to four multicast outputs with a common relative delay time. Error-free operations have been obtained in all the outputs with power penalties ranging from ? 0.5 to 0.5 dB. Output duty cycles with a tuning range of 4.3 ps have been achieved.     

Modeling and optimization on Nd:YAG laser turned micro-grooving of cylindrical ceramic material

Nd:YAG laser turning is a new technique for manufacturing micro-grooves on cylindrical surface of ceramic materials needed for the present day precision industries. The importance of laser turning has directed the researchers to search how accurately micro-grooves can be obtained in cylindrical parts. In this paper, laser turning process parameters have been determined for producing square micro-grooves on cylindrical surface. The experiments have been performed based on the statistical five level central composite design techniques. The effects of laser turning process parameters i.e. lamp current, pulse frequency, pulse width, cutting speed (revolution per minute, rpm) and assist gas pressure on the quality of the laser turned micro-grooves have been studied. A predictive model for laser turning process parameters is created using a feed-forward artificial neural network (ANN) technique utilized the experimental observation data based on response surface methodology (RSM). The optimization problem has been constructed based on RSM and solved using multi-objective genetic algorithm (GA). The neural network coupled with genetic algorithm can be effectively utilized to find the optimum parameter value for a specific laser micro-turning condition in ceramic materials. The optimal process parameter settings are found as lamp current of 19 A, pulse frequency of 3.2 kHz, pulse width of 6% duty cycle, cutting speed as 22 rpm and assist air pressure of 0.13 N/mm² for achieving the predicted minimum deviation of upper width of ?0.0101 mm, lower width 0.0098 mm and depth ?0.0069 mm of laser turned micro-grooves.     

Laser surface modification of Al–4Cu–1Mg alloy for enhanced thermal conductivity

The feasibility of enhancing thermal conductivity of Al–4Cu–1Mg alloy by depositing 80Cu–20Mo coating using high-power lasers has been examined. Coatings of 667±2.5 μm thickness were formed with metallurgically sound interface. Results showed an 86% increase in the thermal conductivity of Al–4Cu–1Mg alloy due to laser-deposited 80Cu–20Mo alloy coating. This coating approach can potentially be used on low coefficient of thermal expansion metal matrix composites to enhance their thermal conductivity in electronic devices.