复合材料脱粘缺陷的红外热像无损检测

以固体火箭发动机中的玻璃纤维复合材料壳体/绝热层试件的脱粘缺陷为研究对象,利用脉冲闪光灯热激励方式对试件进行加热,用红外热像仪实时监测试件的表面温度场,由表面温度差异来判定试件内部缺陷,然后通过对热像图进行图像增强处理和分割以定量识别缺陷。将实验结果与超声C扫描检测结果进行的对比分析表明:红外热像无损检测方法能够快速直观地发现深度5 mm以内、直径10 mm以上的脱粘缺陷,而超声C扫描检测更适合于对特定缺陷进行准确定量检测。     

Quantification of defects in composites and rubber materials using active thermography

Active (lock-in and pulsed) thermography technique is used to quantify defect features in specimens of glass fiber reinforced polymer, high density rubber, low density rubber and aluminum bonded low density rubber with artificially produced defects. The relationship between phase contrast and thermal contrast with defect features are examined. Using lock-in approach, the optimal frequencies for different specimens are determined experimentally. It is observed that with increasing defect depth, the phase contrast increases while the thermal contrast decreases. Defects with radius to depth ratio greater than 1.0 are found to be discernible. The phase difference between sound and defective region as a function of square root of excitation frequency for glass fiber reinforced polymer specimen is found to be in good agreement with the predictions of Bennet and Patty model [1]. Further, using pulsed thermography, the defects depth could be measured accurately for glass fiber reinforced polymer specimen from the thermal contrast using the analytical approach of Balageas et al. [2].     

A comprehensive review on surface modification,structure interface and bonding mechanism of plant cellulose fiber reinforced polymer based composites

Abstract

Plant cellulose fiber polymer composites are readily applied in wide range of applications due to ecological and economical alternative to traditional materials. The considerable amount of residues and organic wastes from agricultural process are still employed as lower energy resource. Organic materials are generally disposed in composting, landfilling or anaerobic digestion. The utilization of these wastes in plant fiber composites shows significant alternative and environmental friendly in nature. The production of plant cellulose fiber composite with higher structural properties is optimized by interfacial bonding between polymer and reinforced fiber. The interface plays a vital role in regulating mechanical properties by distributing bonds and stress transferring, which is one of least understood element of composites. This paper presents the comprehensive review of fiber structures, different modification techniques to reduce the incompatibility between matrix and fiber, assessment of structure interface and bonding, clarifies the interfacial adhesion of cellulose fiber composites.     

Laser-based ultrasonic inspection with a fiber-coupled scanning Cassegrain system

State-of-the-art integrally stiffened composite materials, manufactured for use in the next generation of commercial and military aircraft, are increasingly being used for structural components such as wings and fuselages. However, the complexity of the manufacturing processes can produce small variations in the shape of integrally stiffened composite structures. Thus, a priori knowledge of the nominal part shape often does not provide sufficient accuracy to allow an automated conventional ultrasonic inspection. In contrast, automated inspections of integrally stiffened structures can be performed using laser-based ultrasound techniques since a priori knowledge of the nominal part shape is adequate to scan the laser beams over the structure. This paper addresses the issues associated with the extension of laser-based ultrasonics to inspections in remote and limited access areas, and describes the implementation of a fiber-based remote and limited access LBU inspection system based upon a Cassegrain scanning and optical collection system. The ability to quickly and directly manipulate flexible low mass optical fibers equipped with specialized endoscopic scanning optics make fiber systems an attractive method for the development of limited and remote access inspection systems. The Cassegrain optical system is described in detail and both numerical and experimental validation of the system operational characteristics are presented.     

Low-velocity impact damage characterization of carbon fiber reinforced polymer (CFRP) using infrared thermography

Carbon fiber reinforced polymer (CFRP) after low-velocity impact is detected using infrared thermography, and different damages in the impacted composites are analyzed in the thermal maps.The thermal conductivity under pulse stimulation, frictional heating and thermal conductivity under ultrasonic stimulation of CFRP containing low-velocity impact damage are simulated using numerical simulation method. Then, the specimens successively exposed to the low-velocity impact are respectively detected using the pulse infrared thermography and ultrasonic infrared thermography. Through the numerical simulation and experimental investigation, the results obtained show that the combination of the above two detection methods can greatly improve the capability for detecting and evaluating the impact damage in CFRP. Different damages correspond to different infrared thermal images. The delamination damage, matrix cracking and fiber breakage are characterized as the block-shape hot spot, line-shape hot spot, and “

” shape hot spot respectively.     

Active infrared thermographic inspection technique for elevated concrete structures using remote heating system

Conventionally, the inspection of elevated concrete structures requires the use of scaffolding or an aerial truck. In this study, elevated railway structures constructed of reinforced concrete were inspected using active infrared thermography. The inspection area corresponded to half of the middle slab covering an area of 16.8 m²; one inspection was carried out that took about 15 min. A remote heating system consisting of a 6-kW air-cooled xenon arc lamp and a scanner system was developed to detect hidden defects in elevated concrete structures without the need for an aerial truck or scaffolding. The generation of a thermal image and irradiation are carried out simultaneously by the beam scanning. High-contrast infrared thermal images can be obtained by the simple image processing procedure that is proposed.     

A study on detection of micro-cracks in the dissimilar metal weld through ultrasound infrared thermography

This study was conducted to investigate a possibility of detecting stress corrosion crack defects in a pipe welded with dissimilar metals (STS304 and SA106 Gr. b) through infrared ultrasound thermography and lock-in phase method. The ultrasound generator was set as 250 W in output and 19.8 kHz in frequency. With experiment results, this study could detect, cracks located inside the dissimilar metal weld pipe through lock-in infrared thermography and compare thermography images obtained from both the inside and the outside when the ultrasound vibration was applied to the outer part of the pipe. Besides, after cutting off the pipe in the axial direction, this study conducted PT inspection. As a result, it was found there existed more than a single crack in a certain range inside the pipe, which made hot spots appear in a wide range on the thermography image. Moreover, through ultrasound infrared thermography and lock-in phase method this study verified the possibility of detecting micro-sized shattered cracks through ultrasound thermography, which were not easy to detect with the existing techniques.     

Comparison of three thermographic post processing methods for the assessment of a repaired aluminum plate with composite patch

Composite patches are widely used to repair damaged metal structures, especially in aerospace industry. Perfect patch and bonding are necessary to achieve an effective repair. Various thermographic methods such as step heating thermography are commonly applied to inspect repaired structures. Since accurate determination of defect features are admirable, some techniques are used to process the thermal films. In this study, three common post processing techniques of thermography (namely, principle component analysis (PCA), pulse phase thermography (PPT) and thermal signal reconstruction (TSR)) have been utilized to inspect an aluminum plate repaired with carbon/epoxy patches. Several delaminations with various sizes and locations along with some disbond defects were artificially embedded in five samples of composite patches to experimentally investigate the performance of the three techniques for post-processing of the step heating thermography data. Furthermore, the outputs of the mentioned processing techniques were quantitatively compared to find the most effective one. Based on the comparison results, it was demonstrated that, TSR outputs leads to the more accurate defect sizing.     

Infrared thermography based defect detection in ferromagnetic specimens using a low frequency alternating magnetic field

A new active infrared thermography based technique is proposed for defect detection in ferromagnetic specimens using a low frequency alternating magnetic field induced heating. The test specimens (four mild steel specimens with artificial rectangular slots of 8.0, 5.0, 3.3 and 3.0 mm depths) are magnetized using a low frequency alternating magnetic field and by using an infrared camera, the surface temperature is remotely monitored in real time. An alternating magnetic field induces an eddy current in the specimen which increases the specimen temperature due to the Joule’s heating. The experimental results show a thermal contrast in the defective region that decays exponentially with the defect depth. The observed thermal contrast is attributed to the reduction in induction heating due to the leakage of magnetic flux caused by magnetic permeability gradient in the defective region. The proposed technique is suitable for rapid non-contact wide area inspection of ferromagnetic materials and offers several advantages over the conventional active thermography techniques like fast direct heating, no frequency optimization, no dependence on the surface absorption coefficient and penetration depth.     

Inspection on SiC coated carbon–carbon composite with subsurface defects using pulsed thermography

An investigation on SiC coated carbon–carbon (C/C) composite plates has been undertaken by pulsed thermography. The heat transfer model has been built and the finite element method (FEM) is applied to solve the thermal model. The simulation results show that defects with DA/DP smaller than one can hardly be detected by an infrared camera with the sensitivity of 0.02 °C. Certificated experiments were performed on the built pulsed thermography system. The thermal wave signals have been processed by subtracting background image method (SBIM), pulsed phase thermography (PPT), and temperature–time logarithm fitting method (TtLFM). The limit DA/DP of defects in SiC coated C/C composite plates with the thickness of 6 mm that can be detected by pulsed thermography with the presented signal analysis algorithms has been obtained.     

Comparative analysis on thermal non-destructive testing imagery applying Candid Covariance-Free Incremental Principal Component Thermography (CCIPCT)

Thermal and infrared imagery creates considerable developments in Non-Destructive Testing (NDT) area. Here, a thermography method for NDT specimens inspection is addressed by applying a technique for computation of eigen-decomposition which refers as Candid Covariance-Free Incremental Principal Component Thermography (CCIPCT). The proposed approach uses a shorter computational alternative to estimate covariance matrix and Singular Value Decomposition (SVD) to obtain the result of Principal Component Thermography (PCT) and ultimately segments the defects in the specimens applying color based K-medoids clustering approach. The problem of computational expenses for high-dimensional thermal image acquisition is also investigated. Three types of specimens (CFRP, Plexiglas and Aluminium) have been used for comparative benchmarking. The results conclusively indicate the promising performance and demonstrate a confirmation for the outlined properties.     

Square pulse thermography in frequency domain as adaptation of pulsed phase thermography for qualitative and quantitative applications in cultural heritage and civil engineering

A methodical approach for qualitative and quantitative non-destructive testing of near-surface structures in civil engineering (CE) with active thermography is presented. It adopts the non-destructive testing (NDT) method of pulsed phase thermography (PPT) for the special requirements of CE and cultural heritage. The concept might be understood as a square pulse thermography (SPT) in frequency domain or an amplitude-expanded PPT with square pulse heating.After a discussion of the material spanning concept and qualitative results in cultural heritage a new approach for quantitative non-destructive testing (NDT) of near-surface structures in CE with active thermography is introduced and tested by investigations on concrete specimen with artificial defects. It is based on the thermal diffusivity of the material and the characteristic frequency of the first extrema of phase and amplitude contrast and aims at complementing the established approaches for defect depth calculation for measurements with long heating and observation times. It should be easily extendable to other fields of application.     

Polymer composite material characterisation using a laser/air-transducer system

A wide bandwidth 1–3 connectivity piezocomposite air transducer has been used to detect laser-generated ultrasound in a variety of composite materials. Through thickness waveforms in various carbon fibre reinforced polymer (CFRP) composite plates will be presented, as well as a selection of Lamb waves. Signals were also obtained in samples of pultruded glass fibre reinforced composite of different thickness. Using the laser/air-transducer system, images were obtained of machined defects and delaminations by conventional C-scanning methods, and tomographic reconstruction techniques.     

碳纤维复合材料内部缺陷深度的定量红外检测

利用脉冲红外热成像技术对碳纤维复合材料试件内部的模拟脱黏缺陷的深度进行测量, 研究在被测物热属性参数未知情况下,碳纤维增强塑料中缺陷深度的测量方法. 分析了平板材料在脉冲热源激励下的一维热传导模型;给出了内部缺陷深度的红外测量原理; 选用对数温度二阶微分峰值时刻作为特征时间测量缺陷深度; 考虑单点标定测量深度可能产生较大的随机误差,提出利用最小二乘法多项式拟合建立阶梯件中阶梯深度与其对应的对数温度时间二阶微分曲线峰值时间两者之间的标定关系式的方法, 选择在相对误差平方和最小情形下的拟合关系式作为脱黏缺陷深度测量的标定关系式. 实验结果表明,利用该方法测量脱黏缺陷深度的精度优于单点法标定测量结果, 实现了在被检测材料热属性参数未知的情况下仍能较准确地测量脱黏缺陷深度.     

Evaluation of paint coating thickness variations based on pulsed Infrared thermography laser technique

In this paper, a pulsed Infrared thermography technique using a homogeneous heat provided by a laser source is used for the non-destructive evaluation of paint coating thickness variations. Firstly, numerical simulations of the thermal response of a paint coated sample are performed. By analyzing the thermal responses as a function of thermal properties and thickness of both coating and substrate layers, optimal excitation parameters of the heating source are determined. Two characteristic parameters were studied with respect to the paint coating layer thickness variations. Results obtained using an experimental test bench based on the pulsed Infrared thermography laser technique are compared with those given by a classical Eddy current technique for paint coating variations from 5 to 130 μm. These results demonstrate the efficiency of this approach and suggest that the pulsed Infrared thermography technique presents good perspectives to characterize the heterogeneity of paint coating on large scale samples with other heating sources.     

Analysis of the configuration and the location of thermographic equipment for the inspection in photovoltaic systems

The infrared (IR) thermography is a non-destructive technique (NDT) which is used to carry out maintenance quickly and easily in photovoltaic (PV) systems. IR imaging with thermographic cameras under steady state conditions is a usual method for quality control of PV modules and plants in operation. For the proper IR inspection which determines the severity or the importance of the detected findings, it is necessary to consider different aspects of the configuration and the location of the thermographic equipment which allow reducing measuring errors. This paper considers some elements which contribute to the accurate configuration of the thermographic equipment. The influence of the reflected apparent temperature in outdoor IR inspections is analysed and it is proposed a simple method for obtaining it. Besides, the importance of the emissivity in IR thermography is analysed. For that, the value of the emissivity in PV modules of various types both front and rear shape is determined experimentally. It is also studied the proper location of the thermographic equipment in order to minimize reflections of the sun and the sky. For this objective, it is studied the ideal and minimum height of inspection according to the layout of the PV system. In a particular case, it is also analysed the influence of the horizontal angle of thermographic inspection and the reflected radiation.     

Real-time monitoring of electro-mechanical effect in carbon-fiber reinforced polymer using HTS SQUID

Stress damage of cross-ply or quasi-isotropic carbon-fiber reinforced polymer laminates, commonly used in aerospace structures, has been monitored in real-time during quasi-static loading. The fiber displacement in the matrix due to mechanical loading have been detected using atomic force microscopy techniques. A correlation between mechanical and electrical effects in the material has been confirmed by electrical and magnetic measurement using an eddy current technique based on high critical temperature dc Superconducting Quantum Interference Device magnetometer.     

基于反射式脉冲红外热成像法的定量测量方法研究

本文提出了一种利用反射式脉冲热成像法测量缺陷深度、热扩散系数或缺陷界面热波反射系数的方法. 首先,介绍了脉冲热成像法的基本原理以及定量测量算法.其次,利用304不锈钢制作了平底孔试件 并预埋了四种不同物质并进行了实验,给出在不同条件下对缺陷深度、热扩散系数或缺陷界面热波 反射系数测量的结果.实验结果显示实际测量值与其他方法测量值基本符合, 误差范围在±5%以内, 并讨论了影响测量精度的原因.     

Enhanced image processing for infrared non-destructive testing

This paper presents a review and in-depth analysis of three of the most popular techniques for processing PT images: differential absolute contrast, thermographic signal reconstruction and pulsed phase thermography. The fundamental concepts of the three techniques are reviewed and their application on thermal data obtained from the PT inspection on a carbon fibre reinforced specimen is analysed. Furthermore, a new promissory technique based on multivariate statistical analysis is also introduced and evaluated. The performance of the techniques is evaluated in terms of the signal-to-noise ratio at maximum signal contrast.     

Detection of osmotic damages in GRP boat hulls

Infrared thermography as a tool of non-destructive testing is method enabling visualization and estimation of structural anomalies and differences in structure’s topography. In presented paper problem of osmotic damage in submerged glass reinforced polymer structures is addressed. The osmotic damage can be detected by a simple humidity gauging, but for proper evaluation and estimation testing methods are restricted and hardly applicable. In this paper it is demonstrated that infrared thermography, based on estimation of heat wave propagation, can be used. Three methods are addressed; Pulsed thermography, Fast Fourier Transform and Continuous Morlet Wavelet. An additional image processing based on gradient approach is applied on all addressed methods. It is shown that the Continuous Morlet Wavelet is the most appropriate method for detection of osmotic damage.