Inhomogeneous structure and glass-forming ability in Zr-based bulk metallic glasses

Recently, a series of quaternary Zr-based bulk metallic glasses (BMGs), i.e., Zr₅₃Cu_18.7Ni₁₂Al_16.3, Zr_51.9Cu_23.3Ni_10.5Al_14.3 and Zr_50.7Cu₂₈Ni₉Al_12.3, have been developed and their glass-forming ability (GFA) increases with Cu concentration. In this work, atomic structures of the three BMGs were rebuilt by reverse Monte Carlo simulations based on the reduced pair distribution functions measured by high energy X-ray diffraction. The results show that a certain amount of substitution of short Zr-Cu, Cu-Cu pairs with long Zr-Zr and Zr-Al pairs enhances the local denser packing of Kasper polyhedral centered by Zr and Al atoms. A cell sub-divided method is proposed to describe the fluctuation of local number density which is found to follow the normal distribution function. The largest possible free volume in the three alloys is found to approaches to 3.8 Å. For the three alloys, the enhancement of GFA with increasing Cu content is due to the increase in the fluctuation degree of local density instead of the dense packing.     

Effect of Ti addition on the crystallization behavior and glass-forming ability of Zr-Al-Cu alloys

The crystallization behavior of melt-spun (Zr₆₅Al_7.5Cu_27.5)_100−xTi_x (x = 0-15; in at.%) metallic glasses has been investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The DSC traces showed an altered crystallization mode in the vicinity of 3 at.% Ti addition. A metastable icosahedral quasicrystal precipitated at the first crystallization stage of the Ti-bearing metallic glasses, which subsequently transformed to the stable Zr₂Cu-type phase in the followed exothermic reaction. The glass-forming abilities (GFAs) of these metallic glasses were assessed by the recognized GFA indicators T_rg, ΔT_x and γ. BMGs were easily made in the compositions containing 3-7 at.% Ti by means of copper mold casting. The validity of these parameters was clarified using the critical BMG forming diameter evidence.     

Investigation of viscosity and crystallization in supercooled-liquid region of Zr-based glassy alloys

Using viscosity measurement method and in-situ heating synchrotron radiation, the viscosity of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)_100 ? xY_x (x = 0, 0.5, 1, 2) bulk metallic glasses (BMGs) in their supercooled liquid regions (SLRs) and the in-situ heating nucleation were investigated, respectively. In the SLR, the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ metallic glass which shows distinct plastic strain in compression exhibits higher viscosity than the other three BMGs, however their Poisson's ratios are almost the same. The synchrotron diffraction results show that crystallization happened in the SLR of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ glassy alloy, which could be the reason for the higher viscosity and larger plastic strain in compression compared to the other three alloys. The fracture surfaces of the glassy alloys were observed and analyzed.     

Crystallization kinetics of the Zr61Al7.5Cu17.5Ni10Si4 alloy using isothermal DSC and TEM observation

The crystallization behavior and microstructure development of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy during annealing were investigated by isothermal differential scanning calorimetry, X-ray diffractometry and transmission electron microscopy. During isothermal annealing of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy at 703 K, Zr₂Cu crystals with an average size of about 5 nm were first observed during the early stages (30% crystallization) of crystallization by TEM. The Zr₂Cu crystal size increased with annealing time and attained an average size of 20 nm corresponding to the stage of 80% crystallization. In addition, the change in particle size with increasing annealing time exhibited a linear relationship between grain growth time and the cube of the particle size for the Zr₂Cu type crystalline phase. This indicates that the crystal growth of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy belongs to a thermal activated process of the Arrhenius type. The activation energy for the grain growth of Zr₂Cu is 155 ± 20 kJ/mol in the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ amorphous alloy. The lower activation energy for grain growth in compared to that for crystallization in Zr₆₅Cu₃₅ 440 kJ/mol crystal corresponds to the rearrangement of smaller atoms in the metallic glass, Al or Si (compare to Zr).     

Effect of Ni-addition on the crystallization behavior and the oxidation resistance of Zr-based metallic glasses below the crystallization temperature

The crystallization behavior of Zr_65.0Al_7.5Ni_10.0Cu_17.5 metallic glasses by addition of Ni with 753 K annealing treatment and its effect on the oxidation resistance around the supercooled liquid region at 663 K were studied. By annealing at 753 K, the nanocrystalline phase of bct-Zr₂Cu precipitates was observed in the Zr_65.0Al_7.5Cu_27.5 specimen, while microstructures consisting of finer nanocrystalline bct-Zr₂Cu, fcc-Zr₂Ni and Zr₆Al₂Ni formed in the Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen. The oxidation resistance of the melt-spun Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen was improved by addition of Ni, which is evidenced by less mass gain and thin oxide scale. The microstructural refinement by the formation of numerous nanocrystalline phases of bct-Zr₂Cu, fcc-Zr₂Ni and Zr₆Al₂Ni from the matrix resulted in an improvement of the oxidation resistance, whereas a relative coarse nanocrystalline phase consisting of bct-Zr₂Cu exhibited fast oxidation along grain boundaries. Although the oxide species for both specimens were composed of a large amount of CuO/Cu₂O, some tetragonal and monoclinic-ZrO₂ as well as a minor amount of the oxide state of Cu³⁺, the amount of oxides especially for ZrO₂ in the Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen was lower, which was probably due to suppressed oxygen diffusion in ZrO₂.     

Potentiodynamic polarization studies on amorphous Zr46.75Ti8.25Cu7.5Ni10Be27.5, Zr65Cu17.5Ni10Al7.5, Zr67Ni33 and Ti60Ni40 in aqueous HNO3 solutions

Potentiodynamic polarization studies were carried out on virgin specimens of Zr-based bulk amorphous alloys Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 and Zr₆₅Cu_17.5Ni₁₀Al_7.5, and conventional-type binary amorphous alloys Zr₆₇Ni₃₃ and Ti₆₀Ni₄₀ in solutions of 0.2 M, 0.5 M and 1.0 M HNO₃ at room temperature. The values of the corrosion current density (I_corr) for the bulk amorphous alloy Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 were found to be comparable with those of Zr₆₅Cu_17.5Ni₁₀Al_7.5 in 0.2 M and 0.5 M HNO₃, but the value of I_corr for the former was almost three times more than that of the latter in 1.0 M HNO₃. In the case of conventional binary amorphous alloys, Ti₆₀Ni₄₀ showed lower value of I_corr as compared to Zr₆₇Ni₃₃ in 0.5 M and 1.0 M HNO₃ and a comparable value of I_corr in 0.2 M HNO₃. In general, the binary Ti₆₀Ni₄₀ displayed the best corrosion resistance among all the alloys in all the cases and the corrosion current density (I_corr) for all the alloys was found to increase with the increasing concentration of nitric acid. It is noticed that the bulk amorphous alloys do not possess superior corrosion resistance as compared to conventional binary amorphous alloys in aqueous HNO₃ solutions. The observed differences in their corrosion behavior are attributed to different alloy constituents and composition of the alloys investigated.     

Effect of microalloying of Nb on corrosion resistance and thermal stability of ZrCu-based bulk metallic glasses

Bulk metallic glasses (BMGs) of Zr_46−xNb_xCu_37.6Ag_8.4Al₈ with x = 0, 0.5, 1, 2 and 4 at.% were prepared by copper mould casting. The corrosion resistance of the ZrCu-based BMGs with different Nb contents was carefully examined by weight loss measurements and potentiodynamic polarization tests in 3 mass% NaCl, 1 N HCl and 1 N H₂SO₄ solutions, respectively. Nb addition improves the newly developed BMGs’ corrosion resistance in chloride-containing solutions and the alloys all exhibit excellent corrosion resistance in 1 N H₂SO₄. The corrosion behavior of the alloy containing 0 and 4 at.% Nb in phosphate-buffered solution was examined by electrochemical polarization tests. The influence of Nb addition on glass forming ability (GFA), thermal stability and mechanical property was investigated by X-ray diffraction, differential scanning calorimetry and compression tests, respectively. It is found that the addition of Nb can deteriorate the GFA and thermal stability of the base system, but little effect is observed on the mechanical properties, e.g., yielding strength and plasticity, of the ZrCu-based BMG alloys.     

Elasticity, thermal expansion and compressive behavior of Mg65Cu25Tb10 bulk metallic glass

The existence of special covalently bonded short-range ordering structures in a Mg₆₅Cu₂₅Tb₁₀ bulk metallic glass (BMG) is confirmed by thermal expansion and compression behavior. Under ambient conditions the linear thermal expansion coefficient obtained is almost constant in the glassy state with a value of 4.0 × 10⁻⁵ K⁻¹. By fitting the static equation of state at room temperature under ambient conditions we find the value for bulk modulus B of 48.7 GPa, which is in excellent agreement with the experimental study by pulse-echo techniques of 44.7 GPa. Unlike many bulk metallic glasses, such as Zr- and Pd-based, which bulk modulus is much larger than 100 GPa, the value B of Mg₆₅Cu₂₅Tb₁₀ BMG falls into the range of SiO₂ and fluorozirconate glass ZBLAN. Moreover, the elastic constant of the Mg₆₅Cu₂₅Tb₁₀ BMG is almost the same as those of ZBLAN. No evidence for the high-pressure phase transitions of the Mg₆₅Cu₂₅Tb₁₀ BMG has been found up to 31.19 GPa at room temperature.     

Crystallization behavior of Zr41Ti14Cu12.5Ni10Be22.5 bulk metallic glass under the action of high-density pulsing current

The crystallization behavior of Zr₄₁Ti₁₄Cu_12.5Ni₁₀Be_22.5 bulk metallic glass (Vit1 BMG) under the action of high-density pulsing current (HDPC) have been studied experimentally. It has been found that high-density pulsing current can directly induce the rapid nanocrystallization of Vit1 BMG. The multiple crystallization processes of Vit1 BMG induced by HDPC have been confirmed as Amorphous → Amorphous + i-phase → Be₂Zr + Zr₂Cu + Ni₇Zr₂ + FCC phase + other phases → Zr₂Cu + Ni₇Zr₂ + FCC phase + other phases. By comparing to the crystallization behavior of Vit1 BMG induced by isothermal annealing, the crystallization temperature is reduced and crystallizing process is significantly shortened, while the sequence of crystallization process in both cases is basically same. The present results show that the HDPC has significantly influenced the crystallizing kinetics of Vit1 BMG due to that it can greatly promote the movement and rearrangement of atoms, which will result in a rapid nanocrystallization. It suggests that HDPC treatment can be an effective way to induce the rapid nanocrystallization of BMGs.     

The thermal stability and activation energy of crystallization of (Cu61.8Zr38.2)1−xAlx bulk metallic glasses

The present paper reports on the thermal stability and activation energy of crystallization of bulk metallic glasses (BMGs) (Cu_61.8Zr_38.2)_1−xAl_x. The (Cu_61.8Zr_38.2)_1−xAl_x composition series, prepared by copper mould suction casting into bars with a diameter of 3 mm, form BMGs with an e/a range of 1.24–1.3. These BMGs manifest increased thermal stability with increased e/a ratios. The activation energies (ΔE) of crystallization as derived from thermal analysis at different heating rates follow a similar tendency to that of the thermal stability, indicating stronger short-range ordering with increasing e/a ratios. The optimum BMG Cu_58.1Zr_35.9Al₆ exhibits the highest thermal stability and the largest ΔE.     

Glass formation ability and mechanical properties of Ti40Cu40Zr10Ni10 alloy

Melt-spun ribbon and bulk samples in cylindrical rod form with diameter ranging from 2 mm to 4 mm of Ti₄₀Cu₄₀Zr₁₀Ni₁₀ alloy were prepared by melt-spinning technique and copper mould casting method, respectively. The microstructure, thermal stability and mechanical properties of the bulk samples were investigated. A completely glassy single phase is formed in the 2 mm rod sample. Increasing the diameter of the rod samples resulted in the formation of CuTi crystalline phase in the 3 mm and 4 mm rod samples. The 2 mm single glassy rod sample exhibited a large supercooled liquid region ΔT_x = 58 K and γ = T_x/(T_g + T_l) is 0.390, which indicated that the alloy possessed a good glass-forming ability. The bulk samples also exhibited good mechanical properties. The 2 mm rod sample showed the highest yield strength of about 2086 MPa. The 3 mm rod sample not only showed high yield strength of about 2000 MPa, but also enhanced plastic strain of about 0.71%.     

Mg based bulk metallic glasses: Glass transition temperature and elastic properties versus toughness

In this work, optimal compositions for bulk metallic glasses (BMGs) formation in the ternary Mg-Cu-Nd and Mg-Ni-Nd systems are located at the Mg₅₇Cu₃₄Nd₉ and Mg₆₄Ni₂₁Nd₁₅, respectively, with the critical diameter of 4 mm for the rods fabricated by copper mold casting. As indicated by notch toughness testing, Mg₆₄Ni₂₁Nd₁₅ BMG (K_Q = 5.1 MPa√m) manifests higher toughness with respect to the Mg₅₇Cu₃₄Nd₉ (K_Q = 3.6 MPa√m), even though both BMGs have similar compressive fracture strength of 870-880 MPa. Such an improvement in toughness for Mg BMGs correlates with the reduction of shear modulus and the enhancement of thermal stability to resist to the structural relaxation at room temperature, which is indicated by the elevated glass transition temperature T_g. Under the Mode I loading condition, morphology in fracture surface of the Mg₆₄Ni₂₁Nd₁₅ BMG varies along the crack propagation path. Fractographic evolution of the fracture surface follows the Taylor's meniscus instability criterion. For the Mg-based BMGs, shear modulus scales with the glass transition temperature, and can be expressed as μ = 4.7 + 625T_g/V_m[1-4/9(T/T_g)^2/3]. Meanwhile, correlation between the calorimetric T_g and elastic properties at T_g can be rationalized with Egami's model.     

A new composition zone of bulk metallic glass formation in the Cu-Zr-Ti ternary system and its correlation with the eutectic reaction

A new composition region of bulk metallic glass formation, around Cu₅₂Zr₄₀Ti₈, was discovered in the Cu-Zr-Ti ternary system, for which monolithic bulk metallic glass rods of 4 mm in diameter can be fabricated using copper mold casting. The solidification of the Cu₅₂Zr₄₀Ti₈ deeply-undercooled liquid mainly undergoes a univariant eutectic reaction, (L → Cu₁₀Zr₇ + CuZr), even though this composition was predicted to be a ternary eutectic point (L → Cu₁₀Zr₇ + CuZr + Cu₂ZrTi) by CALPHAD calculations. With respect to the deep-eutectic reaction of (L → Cu₁₀Zr₇ + CuZr) in the Cu-Zr binary alloys, alloying of Ti has a significant effect on further stabilizing the liquid, as indicated as a drop of the univariant eutectic groove, limiting the coupled growth of two crystalline phases, hence increasing the glass-forming ability.     

Load relaxation behavior of a Zr41.2Ti13.8Cu12.5Ni10 Be22.5 bulk metallic glass

The load relaxation behavior within the supercooled liquid region of Zr_41.2Ti_13.8Cu_12.5Ni₁₀Be_22.5 bulk metallic glass has been investigated. To explain the relationship between normalized stress and relaxation time, two different stress relaxation modes such as a Kohlrausch-Williams-Watts (KWW) behavior and a simple power law were applied to the short and long relaxation time regimes, respectively. The apparent activation energy for stress relaxation is 126 ± 10 kJ/mol. Flow curves were obtained by converting load-displacement data into a flow stress-strain rate relation, resulting in three different deformation characteristics through a wide strain rate region interpreted in terms of strain rate sensitivity. A prediction of hot workability has also been attempted by constructing a power dissipation map based on a dynamic materials model.     

Fabrication and characterization of metallic glasses with a specific microstructure for micro-electro-mechanical system applications

Metallic glass microstructures with high aspect ratios for micro-electro-mechanical system applications have been fabricated by micro-electro-discharge machining and selective electrochemical dissolution methods. Micro-holes and three-dimensional microstructures machined on the La₆₂Al₁₄Ni₁₂Cu₁₂, Zr₅₅Al₁₀Ni₅Cu₃₀ and Cu₄₆Zr₄₄Al₇Y₃ bulk metallic glasses by micro-electro-discharge machining are evaluated by using X-ray diffraction, scanning electron microscopy, and nanoindentation. The experimental results demonstrate that the machined samples kept their amorphous structure without devitrification, and their machining characteristics are related to the thermo-physical properties of the alloys and the electrode diameters. Porous, single-pore and thin-walled Zr-based metallic glass tubes with micro-pore structures can be prepared by selective electrochemical dissolution method. The high aspect ratio microstructures fabricated by the two methods have the potential applications as micro-nozzles, polymer micro-injection molding tools, micro-channels or micro-flow meters in micro-electro-mechanical system devices.     

Structure and properties of Ni60(Nb100−xTax)34Sn6 bulk metallic glass alloys

Refractory bulk metallic glasses and bulk metallic glass composites are formed in quaternary Ni-Nb-Ta-Sn alloy system. Alloys of composition Ni₆₀(Nb_100−xTa_x)₃₄Sn₆ (x = 20, 40, 60, 80) alloys were prepared by injection-casting the molten alloys into copper molds. Glassy alloys are formed in the thickness of half mm strips. With thicker strips (e.g., 1 mm), Nb₂O₅ and Ni₃Sn phases and the amorphous phase form an in situ composite. Glass transition temperatures, crystallization temperatures, and ΔT_x, defined as T_x1 − T_g (T_x1: first crystallization temperature, T_g: glass transition temperature) of the alloys increase dramatically with increasing Ta contents. These refractory bulk amorphous alloys exhibit high Young’s modulus (155-170 GPa), shear modulus (56-63 GPa), and estimated yield strength (3-3.6 GPa).     

Synthesis and characterization of bulk amorphous Zr65Cu18Ni9Al8 and [Zr0.65Cu0.18Ni0.09Al0.08]98Er2 alloys

Bulk metallic glasses (BMGs), especially Zr-based BMGs, have attracted lot of attention of materials scientists because of their very attractive physical, thermal and mechanical properties and a few unique applications. In the present study, Zr₆₅Cu₁₈Ni₉Al₈ alloy was designed according to the criterion of conduction electron/atom (e/a ratio) ∼1.395 and average atomic size of alloy (R_a) ∼0.1498 nm. Addition of 2 at.% Er was carried out in the base alloy to investigate its effect on thermal and mechanical properties. Characterization of alloys was performed using the techniques of XRD, DSC, and SEM/EDS. Mechanical properties like Vicker’s microhardness, nanohardness, elastic modulus, density and fracture strength were measured. Average shear angle was found to be ∼35 ± 1° for base alloy and about 31 ± 1° for alloy containing 2 at.% Er. Wide supercooled liquid regions of 129 K and 119 K were found for the base alloy and the alloy containing 2 at.% Er.     

Isochronal crystallization kinetics of Cu60Zr20Ti20 bulk metallic glass

Isochronal crystallization kinetics of Cu₆₀Zr₂₀Ti₂₀ bulk metallic glass has been investigated by differential scanning calorimetry. By means of the Kissinger, Ozawa, Kempen, Matusita and Gao methods, average effective activation energies for the first and second crystallization reactions in Cu₆₀Zr₂₀Ti₂₀ are calculated to be about 375 ± 9 and 312 ± 11 kJ mol⁻¹, respectively, which are smaller than the values deduced from isothermal experiments. Meanwhile, average Avrami exponents, 3.0 ± 0.1 and 3.4 ± 0.2, for two crystallization reactions in isochronal anneals, differ from the value about 2.0 in isothermal anneals. The nonidentity of the Avrami exponents and effective activation energies may be contributed to different crystallization mechanisms and the nature of non-isokinetic between isochronal and isothermal experiments. The values of frequency factor k₀ for the first and second crystallization reactions of Cu₆₀Zr₂₀Ti₂₀ are (1.7 ± 0.3) × 10²⁴ and (7.0 ± 0.8) × 10¹⁸ s⁻¹, respectively, and the large value of k₀ has been discussed in terms of the atomic configuration and interaction.     

Crystallization kinetics in Cu46Zr45Al7Y2 bulk metallic glass by differential scanning calorimetry (DSC)

Crystallization transformation kinetics in isothermal and non-isothermal (continuous heating) modes were investigated in Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass by differential scanning calorimetry (DSC). In isochronal heating process, activation energy for crystallization at different crystallized volume fraction is analyzed by Kissinger method. Average value for crystallization in Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass is 361 kJ/mol in isochronal process. Isothermal transformation kinetics was described by the Johnson-Mehl-Avrami (JMA) model. Avrami exponent n ranges from 2.4 to 2.8. The average value, around 2.5, indicates that crystallization mechanism is mainly three-dimensional diffusion-controlled. Activation energy is 484 kJ/mol in isothermal transformation for Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass. These different results were discussed using kinetic models. In addition, average activation energy of Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass calculated using Arrhenius equation is larger than the value calculated by the Kissinger method in non-isothermal conditions. The reason lies in the nucleation determinant in the non-isothermal mode, since crystallization begins at low temperature. Moreover, both nucleation and growth are involved with the same significance during isothermal crystallization. Therefore, the energy barrier in isothermal annealing mode is higher than that of isochronal conditions.     

Johari-Goldstein relaxation as the origin of the excess wing observed in metallic glasses

Measurements of the shear loss modulus G″ of amorphous Zr₆₅Al_7.5Cu_27.5 at 5.4 kHz were reported by Rösner, Samwer and Lunkenheimer. They observed that the measured G″ are in excess of the contribution from the α-relaxation, indicating the existence of an ‘excess wing’ in amorphous metals like that found in molecular glass-formers. They speculated that the excess wing found in amorphous metal is due to the presence of an unresolved Johari-Goldstein (JG) secondary relaxation. In this work, the coupling model is used to calculate the temperature T_JG at which the JG relaxation frequency coincides with the experimental frequency of the isochronal measurement. The location of T_JG is well within the temperature range where the excess wing of Zr₆₅Al_7.5Cu_27.5 appears at 5.4 kHz. Hence, the result supports the assertion of Rösner et al. that the excess wing found in the metallic glass originates from the intrinsic JG relaxation.