Fabrication and characterization of metallic glasses with a specific microstructure for micro-electro-mechanical system applications

Metallic glass microstructures with high aspect ratios for micro-electro-mechanical system applications have been fabricated by micro-electro-discharge machining and selective electrochemical dissolution methods. Micro-holes and three-dimensional microstructures machined on the La₆₂Al₁₄Ni₁₂Cu₁₂, Zr₅₅Al₁₀Ni₅Cu₃₀ and Cu₄₆Zr₄₄Al₇Y₃ bulk metallic glasses by micro-electro-discharge machining are evaluated by using X-ray diffraction, scanning electron microscopy, and nanoindentation. The experimental results demonstrate that the machined samples kept their amorphous structure without devitrification, and their machining characteristics are related to the thermo-physical properties of the alloys and the electrode diameters. Porous, single-pore and thin-walled Zr-based metallic glass tubes with micro-pore structures can be prepared by selective electrochemical dissolution method. The high aspect ratio microstructures fabricated by the two methods have the potential applications as micro-nozzles, polymer micro-injection molding tools, micro-channels or micro-flow meters in micro-electro-mechanical system devices.     

Doping-induced formation of bulk nanocrystalline alloy from metallic glass with controllable microstructure and properties

We report the formation of bulk nanocrystalline alloys from a Pr-based bulk metallic glass-forming alloy by doping iron. The microstructure of the alloys can be tuned progressively from full glassy state to composite with nanocrystalline particles in the glassy matrix, and finally into nanostructured state accompanying with the gradual magnetic and mechanical changes. The role of the addition in the control of microstructure and magnetic property, the mechanism for the nanocrystalline formation induced by addition, and the relation between the microstructure and properties are discussed.     

Inhomogeneous structure and glass-forming ability in Zr-based bulk metallic glasses

Recently, a series of quaternary Zr-based bulk metallic glasses (BMGs), i.e., Zr₅₃Cu_18.7Ni₁₂Al_16.3, Zr_51.9Cu_23.3Ni_10.5Al_14.3 and Zr_50.7Cu₂₈Ni₉Al_12.3, have been developed and their glass-forming ability (GFA) increases with Cu concentration. In this work, atomic structures of the three BMGs were rebuilt by reverse Monte Carlo simulations based on the reduced pair distribution functions measured by high energy X-ray diffraction. The results show that a certain amount of substitution of short Zr-Cu, Cu-Cu pairs with long Zr-Zr and Zr-Al pairs enhances the local denser packing of Kasper polyhedral centered by Zr and Al atoms. A cell sub-divided method is proposed to describe the fluctuation of local number density which is found to follow the normal distribution function. The largest possible free volume in the three alloys is found to approaches to 3.8 Å. For the three alloys, the enhancement of GFA with increasing Cu content is due to the increase in the fluctuation degree of local density instead of the dense packing.     

Structure of fluorochlorozirconate glasses using molecular dynamics

The structure of fluorochlorozirconate glass with composition Zr_0.55Ba_0.20La_0.05Na_0.20F_2.95−xCl_x with 0 ? x ? 0.9, i.e., up to ∼30% chlorine anions, has been simulated using molecular dynamics methods applied to a unit cell comprising 790 ions. The structure comprises a network of (mainly) corner and edge-linked ZrF_8−pCl_p, ZrF_7−qCl_q and LaF_7−rCl_r polyhedra with sodium, barium and additional chlorine ions occupying irregular positions in space between the polyhedra. For chlorine concentrations above about 15%, the number of chlorine ions occupying corner bridging positions increases markedly which is expected to reduce the glass temperature. For chlorine concentrations greater than about 20%, the spatial distribution of ions is not uniform and clustering into zirconium rich and sodium, barium and chlorine rich regions occurs. The possibility that this phenomenon may be a precursor to the observed precipitation of barium chloride crystals just above the glass temperature is discussed.     

Two-dimensional modelling and simulation of hydrogenated amorphous silicon p-n-n solar cell

Two-dimensional device modelling for hydrogenated amorphous silicon p⁺-n-n⁺ solar cell has been carried out by using MEDICI^™ device simulator and the influence of absorber layer thickness, doping concentration, and dangling bond density of states in absorber layer on photo parameters are investigated. A strong correlation between n-type doping and dangling bond density in the absorber layer relative to the stability of the a-Si:H solar cell is observed. An increased stabilized efficiency is obtained when n-type dopant concentration in the absorber layer is higher than optimum value for higher initial efficiency. The window layer (p⁺ layer) of the device is designed with a three layered structure of graded doping for higher device performance. This window layer structure in the a-Si:H p⁺-n-n⁺ cell resulted in higher open circuit voltage and fill factor and hence higher efficiency of the cell. The efficiency of the modified amorphous silicon solar cell structure is found to be 12.85%.     

The influences of cations on the properties of Y-Mg-Si-Al-O-N glasses

Two series (A and B series) of oxynitride glasses were prepared by melting batches at 1580 °C for 3 h under local CO reducing atmosphere in a Si-Mo-heated resistance furnace. Nominal compositions of A and B series glasses in equivalent percent (eq.%) are (28−x)Y:xMg:48Si:24Al:83O:17N and (28−x)Y:xMg:56Si:16Al:83O:17N (x = 0, 7, 14, 21), respectively. The influences of Mg/Y and Al/Si ratios on the properties such as glass transition temperature (T_g), crystallization temperature (T_C), knoop hardness (H), three-point bending strength (σ) and chemical durability in 20%HF were investigated. At the same time, the relationship between these properties and the structures of the glasses were discussed. At constant ratio Si-Al-O-N, T_g decreases nonlinearly but glass leaching ratio increases linearly with increasing Mg/Y ratio. However, H and σ increase first and then decrease as the Mg/Y ratio increases. When the Y/Mg/O/N ratio is constant, T_g decreases slightly but H and σ increase slightly as the Al/Si ratio increases.     

A new composition zone of bulk metallic glass formation in the Cu-Zr-Ti ternary system and its correlation with the eutectic reaction

A new composition region of bulk metallic glass formation, around Cu₅₂Zr₄₀Ti₈, was discovered in the Cu-Zr-Ti ternary system, for which monolithic bulk metallic glass rods of 4 mm in diameter can be fabricated using copper mold casting. The solidification of the Cu₅₂Zr₄₀Ti₈ deeply-undercooled liquid mainly undergoes a univariant eutectic reaction, (L → Cu₁₀Zr₇ + CuZr), even though this composition was predicted to be a ternary eutectic point (L → Cu₁₀Zr₇ + CuZr + Cu₂ZrTi) by CALPHAD calculations. With respect to the deep-eutectic reaction of (L → Cu₁₀Zr₇ + CuZr) in the Cu-Zr binary alloys, alloying of Ti has a significant effect on further stabilizing the liquid, as indicated as a drop of the univariant eutectic groove, limiting the coupled growth of two crystalline phases, hence increasing the glass-forming ability.     

Atomic structure of beryllium boroaluminate glasses: A multi-nuclear NMR spectroscopic study

The short-range structure and network speciation have been studied in a series of beryllium boroaluminate glasses using ¹¹B, ²⁷Al and ⁹Be NMR spectroscopy. All glasses are characterized by a coexistence of BeO₄, BO₃, BO₄, AlO₄, AlO₅ and AlO₆ species. The concentrations of BO₃, AlO₅ and AlO₆ species in these glasses are significantly higher and the geometry of the B-O and Al-O coordination polyhedra are unusually disordered compared to those in other alkali and alkaline-earth boroaluminate glasses reported previously in the literature. These results indicate that Be atoms may not play the typical role of a network-modifying cation in these glasses. This structural scenario is consistent with the highest field strength and electronegativity of Be among all alkali and alkaline-earth metals.     

The glass transition temperature and infrared absorption spectra of: (70−x)TeO2 + 15B2O3 + 15P2O5 + xLi2O glasses

Glasses of the system: (70−x) TeO₂ + 15B₂O₃ + 15P₂O₅ + xLi₂O, where x = 5, 10, 15, 20, 25 and 30 mol% were prepared by melt quench technique. Dependencies of their glass transition temperatures (T_g) and infrared (IR) absorption spectra on composition were investigated. It is found that the gradual replacement of oxides, TeO₂ by Li₂O, decreases the glass transition temperature and increases the fragility of the glasses. Also, IR spectra revealed broad weak and strong absorption bands in the investigated range of wave numbers from 4000 to 400 cm⁻¹. These bands were assigned to their corresponding bond modes of vibration with relation to the glass structure.     

Elasticity, thermal expansion and compressive behavior of Mg65Cu25Tb10 bulk metallic glass

The existence of special covalently bonded short-range ordering structures in a Mg₆₅Cu₂₅Tb₁₀ bulk metallic glass (BMG) is confirmed by thermal expansion and compression behavior. Under ambient conditions the linear thermal expansion coefficient obtained is almost constant in the glassy state with a value of 4.0 × 10⁻⁵ K⁻¹. By fitting the static equation of state at room temperature under ambient conditions we find the value for bulk modulus B of 48.7 GPa, which is in excellent agreement with the experimental study by pulse-echo techniques of 44.7 GPa. Unlike many bulk metallic glasses, such as Zr- and Pd-based, which bulk modulus is much larger than 100 GPa, the value B of Mg₆₅Cu₂₅Tb₁₀ BMG falls into the range of SiO₂ and fluorozirconate glass ZBLAN. Moreover, the elastic constant of the Mg₆₅Cu₂₅Tb₁₀ BMG is almost the same as those of ZBLAN. No evidence for the high-pressure phase transitions of the Mg₆₅Cu₂₅Tb₁₀ BMG has been found up to 31.19 GPa at room temperature.     

The structure and optical properties of GeO2-GeS2 glasses

Oxy-chalcogenide glasses with compositions of xGeO₂-(100 − x)GeS₂, where 0 ? x ? 100 mol%, have been prepared and studied in terms of their structures and optical properties. X-ray fluorescence spectroscopy shows that Ge:S ratio can deviate from GeS₂ by ∼10 at.%, depending critically upon the preparation conditions. Raman scattering spectroscopy suggests that stoichiometric GeO₂-GeS₂ glasses have a heterogeneous structure in the scale of 1-100 nm. The optical gaps are nearly constant at 3.0-3.5 eV for glasses with 0 ? x ? 80 mol% and abruptly increase to ∼6 eV in GeO₂. This dependence suggests that the optical gap is governed by GeS₂ clusters, which are isolated and/or percolated. Composition-deviated glasses appear as orange and brown, and these glasses seem to have more inhomogeneous structures.     

Structure and properties of Ni60(Nb100−xTax)34Sn6 bulk metallic glass alloys

Refractory bulk metallic glasses and bulk metallic glass composites are formed in quaternary Ni-Nb-Ta-Sn alloy system. Alloys of composition Ni₆₀(Nb_100−xTa_x)₃₄Sn₆ (x = 20, 40, 60, 80) alloys were prepared by injection-casting the molten alloys into copper molds. Glassy alloys are formed in the thickness of half mm strips. With thicker strips (e.g., 1 mm), Nb₂O₅ and Ni₃Sn phases and the amorphous phase form an in situ composite. Glass transition temperatures, crystallization temperatures, and ΔT_x, defined as T_x1 − T_g (T_x1: first crystallization temperature, T_g: glass transition temperature) of the alloys increase dramatically with increasing Ta contents. These refractory bulk amorphous alloys exhibit high Young’s modulus (155-170 GPa), shear modulus (56-63 GPa), and estimated yield strength (3-3.6 GPa).     

Iron redox equilibrium, structure and properties of zinc iron phosphate glasses

Iron redox equilibrium, structure and properties were investigated for the 10ZnO-30Fe₂O₃-60P₂O₅ (mol%) glasses melted at different temperatures. The structure and valence states of the iron ions in these glasses were investigated using Mössbauer spectroscopy, Raman spectroscopy and differential thermal analysis. Mössbauer spectroscopy indicated that the concentration of Fe²⁺ ions increased in the 10ZnO-30Fe₂O₃-60P₂O₅ (mol%) glass with increasing melting temperature. The Fe²⁺/(Fe²⁺ + Fe³⁺) ratio increased from 0.18 to 0.38 as the melting temperature increased from 1100 to 1300 °C. The measured isomer shifts showed that both Fe²⁺ and Fe³⁺ ions are in octahedral coordination. It was shown that the dc conductivity strongly depended on Fe²⁺/(Fe²⁺ + Fe³⁺) ratio in glasses. The dc conductivity increases with the increasing Fe²⁺ ion content in these glasses. The conductivity arises from the polaron hopping between Fe²⁺ and Fe³⁺ ions which suggests that the conduction is electronic in nature in zinc iron phosphate glasses.     

Deep-UV Raman spectroscopic analysis of structure and dissolution rates of silica-rich sodium borosilicate glasses

As part of ongoing studies to evaluate relationships between structure and rates of dissolution of silicate glasses in aqueous media, sodium borosilicate glasses of composition Na₂O·xB₂O₃·(3 − x)SiO₂, with x ≤ 1 (Na₂O/B₂O₃ ratio ≥ 1), were analyzed using deep-UV Raman spectroscopy. Results were quantified in terms of the fraction of SiO₄ tetrahedra with one non-bridging oxygen (Q³) and then correlated with Na₂O and B₂O₃ content. The Q³ fraction was found to increase with increasing Na₂O content, in agreement with studies on related glasses, and, as long as the value of x was not too high, this contributed to higher rates of dissolution in single pass flow-through testing. In contrast, dissolution rates were less strongly determined by the Q³ fraction when the value of x was near unity, and appeared to grow larger upon further reduction of the Q³ fraction. Results were interpreted to indicate the increasingly important role of network hydrolysis in the glass dissolution mechanism as the BO₄ tetrahedron replaces the Q³ unit as the charge-compensating structure for Na⁺ ions. Finally, the use of deep-UV Raman spectroscopy was found to be advantageous in studying finely powdered glasses in cases where visible Raman spectroscopy suffered from weak Raman scattering and fluorescence interference.     

Effect of P2O5 content in two series of soda lime phosphosilicate glasses on structure and properties - Part I: NMR

The effect of the variation in phosphate (P₂O₅) content on the structure of two series of bioactive glasses in the quaternary system SiO₂-Na₂O-CaO-P₂O₅ was studied. The first series (I) was a simple substitution of P₂O₅ for SiO₂ keeping the Na₂O:CaO ratio fixed (1.00:0.87). The second series was designed to ensure charge neutrality in the orthophosphate , therefore as P₂O₅ was added the Na₂O and CaO content was varied to provide sufficient Na⁺ and Ca²⁺ cations to charge balance the orthophosphate present. The glass network connectivity (NC) was calculated for each glass and a modification for the presence of a separate P₂O₅ phase was included (NC′). ³¹P and ²⁹Si magic-angle-spinning nuclear magnetic resonance (MAS-NMR) spectroscopy was performed on glass series I and II to determine the structural units present and their relation to glass properties. ³¹P MAS-NMR spectra of series I resulted in a broad resonance around 9 ppm corresponding to orthophosphate in an amorphous environment. The 9.25 mol% P₂O₅ glass shown to be partially crystalline by X-ray diffraction was heat treated, and the ³¹P MAS-NMR spectrum showed a sharp peak around 3 ppm corresponding to calcium orthophosphate or sodium pyrophosphate and overlapping broader peaks at 8.5, 10.5 and 14 ppm possibly corresponding to two mixed calcium-sodium orthophosphate phases and amorphous sodium orthophosphate respectively. ³¹P MAS-NMR spectra of series II resulted in a broad resonance around 10.5 ppm corresponding to orthophosphate in an amorphous environment. ²⁹Si MAS-NMR spectra of glasses from series I showed a shift in the resonance peak from around −78 to −86 ppm indicating an increase in Q³ species in the glass and a reduction in Q² with phosphate addition confirming the presence of orthophosphate. The heat treated sample showed a sharp ²⁹Si-NMR resonance at −88 ppm, indicating a crystalline Q² six-membered combeite (Na₂O · 2CaO · 3SiO₂) silicate-type phase, which was confirmed by powder X-ray diffraction. ²⁹Si MAS-NMR spectra of glasses from series II showed no shift in the resonance at around −78 ppm across the series, confirming an orthophosphate environment.     

Effect of P2O5 content in two series of soda lime phosphosilicate glasses on structure and properties - Part II: Physical properties

The effect of the variation in phosphate (P₂O₅) content on the properties of two series of bioactive glasses in the quaternary system SiO₂-Na₂O-CaO-P₂O₅ was studied. The first series (I) was a simple substitution of P₂O₅ for SiO₂ keeping the Na₂O:CaO ratio fixed (1:0.87). The second series (II) was designed to ensure charge neutrality in the orthophosphate (), therefore as P₂O₅ was added the Na₂O and CaO content was varied to provide sufficient Na⁺ and Ca²⁺ cations to charge balance the orthophosphate present. Network connectivity’s of the glasses were calculated, and densities and thermal expansion coefficients predicted using the Appen and Doweidar models, respectively. Theoretical densities were measured using the Archimedes principle. Characteristic temperatures, namely the glass transition temperature, T_g, and crystallization temperatures, T_x, were obtained using differential analysis (DTA). Two crystallization exotherms were observed for both glass series (T_xi and T_xii). Both T_g and T_x decreased with P₂O₅ addition for both series. The working range of the glasses, T_x-T_g was shown to increase to a maximum at around 4 mol% P₂O₅ then decrease at higher P₂O₅ contents for both series. Thermal expansion coefficients were measured using dilatometry increasing with P₂O₅ addition and showed good agreement with the Appen values. Dilatometric softening points, T_s, were also measured, which increased with P₂O₅ addition. X-ray diffraction (XRD) was performed on the glasses to confirm their amorphous nature. The glass containing 9.25 mol% P₂O₅ from series I exhibited well-defined peaks on the XRD trace, indicating the presence of a crystalline phase.     

Ge and Ga K-edge EXAFS analyses on the structure of Ge-Ga-S-CsBr glasses

The local structure of Ge and Ga ions in (1 − x)(Ge_0.25Ga_0.10S_0.65)-xCsBr glasses (x = 0.00, 0.05, 0.10 and 0.12) were investigated using extended X-ray absorption fine structure (EXAFS) spectroscopy. CsBr formed [GaS_3/2Br]⁻ structural units in glass while Ge ions remained in GeS_4/2 tetrahedra, unaffected by CsBr addition. Rare-earth ions can be surrounded by Br ions only when CsBr/Ga ratio in glass became larger than unity.     

The structure of SiO2-GeO2 glasses: A spectroscopic study

Four glasses of the SiO₂-GeO₂ binary system have been synthesized via a sol-gel route followed by a heat treatment and a quench. Glass structure has been determined by Ge K-edge X-ray absorption spectroscopy (XAS) at low temperature and Raman spectroscopy. These mixed glasses present a continuous random network of interconnected GeO₄ and SiO₄ tetrahedra, with GeO₄ tetrahedra similar to the GeO₄ units in GeO₂ glass and continuous compositional variations from GeO₂-rich regions to SiO₂-rich regions. Such a random mixture is consistent with physical properties of these binary glasses as well as with the chemical dependence of their polyamorphism at high pressure. This EXAFS-derived mean Ge-O-Si angles are close to the Ge-O-Ge mean angle in GeO₂ glass, 134° and 130°, respectively. This misfit with the Si-O-Si angles might explain the ease of formation of isolated and pair defects centers, which are suspected to be at the origin of photo-induced modifications of optical properties in Ge-bearing SiO₂ glasses.     

Local structure and its effect on the oscillator strengths and emission properties of Ho in chalcohalide glasses

The formation of structural units in Ge-Ga-S glass with CsBr addition and its effect on the optical band gap and several spectroscopic properties of Ho³⁺ were investigated. The optical band gap of the host glasses and the oscillator strengths of Ho³⁺ absorption decreased sharply when the ratio of CsBr/Ga became close to unity. These property changes were associated with the formation of structural units of [GaS_3/2Br]⁻ and they have a crucial effect on the changes of the local structure around Ho³⁺ ions. The local structure was not sensitive to the As or Br addition but was critically dependent on the concentration of CsBr.