Effects of Li replacement on the nucleation, crystallization and microstructure of Li2O-Al2O3-SiO2 glass

The Li replacement including the Li₂O replaced by other oxides and the expensive Li₂CO₃ replaced by low-cost spodumene mineral was studied to lower the product cost of (Li₂O-Al₂O₃-SiO₂, LAS) glass ceramic, and the effects of Li replacement on the nucleation, crystallization and microstructure of LAS glass were investigated by the differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that Li₂O replacement increases the crystallization activation energy, lowers the crystal growth, and increases the nucleation and crystallization temperature by restraining the formation of crystalline phases. The Li₂CO₃ replacement decreases the crystallization activation energy, promotes the crystal growth, without affecting the nucleation, and lowers the crystallization temperature by adding some beneficial compositions with mixed alkali effect.     

Crystallization kinetics of (Ni0.75Fe0.25)78Si10B12 amorphous alloy

Amorphous ribbon specimen of (Ni_0.75Fe_0.25)₇₈Si₁₀B₁₂ has been prepared by a single roller melt-spinning technique in the air atmosphere. The crystallization kinetics of the alloy has been investigated using different thermal analysis by means of continuous heating and isothermal heating. The activation energy of the alloy has been calculated by using Kissinger plot method and Ozawa plot method based on differential thermal analysis data, respectively. The products of crystallization have been analyzed by X-ray diffraction. A single phase of γ-(Fe, Ni) solid solution with grain size of about 10.3 and 18.5 nm precipitates in the amorphous matrix after annealing at temperatures 715 and 745 K, respectively. The crystallized phases are γ-(Fe, Ni) solid solution, Fe₂Si, Ni₂Si, Fe₃B and unidentified phase after annealing at 765 K. The details of nucleation and growth during the isothermal crystallization are expatiated in terms of local Avrami exponent and local activation energy.     

Investigation of the structure evolution process in sol-gel derived CaO-B2O3-SiO2 glass ceramics

A sol-gel method was used to prepare CaO-B₂O₃-SiO₂ (CBS) glass powder for making low-temperature cofired ceramics. This paper was focused on the mechanism of hydrolysis and polymerization and also on the structural evolution of xerogel at various temperatures. The xerogel was transformed into glass ceramics containing CaSiO₃ and CaB₂O₄ crystalline phases through nucleation and crystallization processes. The results indicated that the xerogel exhibits [BO₄] or [SiO₄] based three-dimensional network structure whose interstices Ca ions fill in, which becomes more orderly and stable after heat treatments. The CBS glass ceramics through controlled crystallization have a potential as electronic packaging materials.     

Quenched glasses in the systems of Li2O with Al2O3, Ga2O3 and Bi2O3

By rapid quenching in a twin roller apparatus, glass was found to occur widely in the systems of Li₂O with Al₂O₃, Ga₂O₃, Bi₂O₃ and in mixed systems. Examination of the resulting flakes by X-ray powder diffraction, differential thermal analysis, and capacitance data revealed the occurrence of glass, glass transitions, crystallization exotherms and the nature of some of the crystallization paths.The log ionic conductivity of the glasses was found to follow a linear relationship with the Li concentration. Evidence was observed for three new metastable crystalline phases, one in the Li₂OAl₂O₃ system and two in the Li₂OBi₂O₃ system. The latter system also showed evidence for the occurrence of two glasses at almost all compositions.     

Nano-scale structural inhomogeneities of CuI-Cu2MoO4 superionic conducting glass observed by high resolution transmission electron microscopy

Nano-meter sized structural inhomogeneities of (CuI)_0.52-(Cu₂MoO₄)_0.48 superionic conducting glass were investigated by high resolution transmission electron microscopy. The as-quenched sample of CuI-Cu₂MoO₄ is a homogeneous glass, in which the CuI component is finely and uniformly dispersed among the oxyanions of Cu₂MoO₄ glassy matrix. A two-step crystallization, starting at 440 and 495 K, was observed in the glass. After the first step crystallization, precipitating nano-crystalline cubic CuI 2-3 nm in diameter, the electrical conductivity increases by about 50%. On the other hand, the electrical conductivity decreases with the second crystallization event forming crystalline phases of CuI, Cu₂O and others 20-30 nm in diameter.     

Phase separation, crystallization and leaching of microporous glass ceramics in the CaO-TiO2-P2O5 system

Microporous glass ceramics belonging to the CaO-TiO₂-P₂O₅ system were prepared with the assumption of a 2:1 mole ratio for β-Ca₃(PO₄)₂:CaTi₄(PO₄)₆, the anticipated crystalline phases in the end product. The glasses formulated according to the above composition were melted and cast onto a steel mold and were crystallized to glass ceramics containing the above phases. Dilatometric/differential thermal analysis (DTA) techniques were utilized to determine the appropriate phase separation-nucleation and crystallization temperatures. The crystalline products and resulting microstructures in various stages of process were determined and observed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). By leaching the resulting glass ceramics in HCl, β-Ca₃(PO₄)₂ was dissolved out leaving a porous skeleton of CaTi₄(PO₄)₆. It was found that the volume porosity, specific surface area and mean pore diameter of microporous glass ceramics can be managed through the proper selection of heat treatment conditions. In the optimized conditions for fabricating glass ceramics of minimum mean pore size the values of 41 ± 4%, 26 ± 3 m²/g and 14.3 ± 2 nm were obtained for porosity, surface area and pore diameter respectively.     

Crystallization kinetics in Cu46Zr45Al7Y2 bulk metallic glass by differential scanning calorimetry (DSC)

Crystallization transformation kinetics in isothermal and non-isothermal (continuous heating) modes were investigated in Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass by differential scanning calorimetry (DSC). In isochronal heating process, activation energy for crystallization at different crystallized volume fraction is analyzed by Kissinger method. Average value for crystallization in Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass is 361 kJ/mol in isochronal process. Isothermal transformation kinetics was described by the Johnson-Mehl-Avrami (JMA) model. Avrami exponent n ranges from 2.4 to 2.8. The average value, around 2.5, indicates that crystallization mechanism is mainly three-dimensional diffusion-controlled. Activation energy is 484 kJ/mol in isothermal transformation for Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass. These different results were discussed using kinetic models. In addition, average activation energy of Cu₄₆Zr₄₅Al₇Y₂ bulk metallic glass calculated using Arrhenius equation is larger than the value calculated by the Kissinger method in non-isothermal conditions. The reason lies in the nucleation determinant in the non-isothermal mode, since crystallization begins at low temperature. Moreover, both nucleation and growth are involved with the same significance during isothermal crystallization. Therefore, the energy barrier in isothermal annealing mode is higher than that of isochronal conditions.     

Kinetic analysis of the isochronal crystallization of Ti40Zr25Ni8Cu9Be18 metallic glass

The isochronal crystallization kinetics of the Ti₄₀Zr₂₅Ni₈Cu₉Be₁₈ metallic glass has been investigated by differential scanning calorimetry (DSC). Results indicate that the two crystallization events of this metallic glass cannot be well-described by the classic Johnson-Mehl-Avrami (JMA) kinetic equation. The kinetic equation considering the impingement effect has been found more applicable for describing the isochronal crystallization kinetics of this amorphous alloy. Accurate values of kinetic parameters were determined by fitting the theoretical DSC data to experimental curves. The kinetic parameters change in different crystallization stages and show strong heating rate dependence. Reasons of the deviation from the JMA kinetics for the isochronal crystallization of Ti₄₀Zr₂₅Ni₈Cu₉Be₁₈ metallic glass were discussed.     

Effect of heat-treatment condition on crystallization behavior and thermal expansion coefficient of Li2O-ZnO-Al2O3-SiO2-P2O5 glass-ceramics

Utilizing P₂O₅ as nucleation agent, a Li₂O-ZnO-Al₂O₃-SiO₂ glass was prepared by conventional melt quenching technique and subsequently converted to glass-ceramics with different crystal phases. During the processing, two-step heat-treatments including nucleation and crystallization were adopted. The effects of heat-treatment on the crystal type, the microstructure and the thermal expansion behavior of the glass-ceramics were studied by means of differential scanning calorimetry, X-ray powder diffraction analysis, scanning electron microscopy and thermal expansion coefficient tests. It was shown that the crystallization of occurred after the glass was treated at 580 °C. As the temperature increased from 580 °C to 630 °C, cristobalite and were identified as main and second crystal phases, respectively, in the glass-ceramic. An increase in the temperature to 700 °C, the β-quartz solid solution in the glass-ceramic accompanied by a decrease in cristobalite content. The transformation from to γ₀-Li₂ZnSiO₄ took place from 700 °C to 750 °C. The resulting crystallization phases in the glass-ceramics obtained at the temperature higher than 750 °C were β-quartz solid solution and γ₀-Li₂ZnSiO₄. The glass-ceramics containing or β-quartz solid solution crystal phase possessed a microstructure formed by the development of dendritic crystals. The thermal expansion coefficient of the glass-ceramics varied from 36.7 to 123.8 × 10⁻⁷ °C⁻¹ in the temperature range of 20-400 °C, this precise value is dependent on the type and the proportion of the crystalline phases presented.     

The influence of Ta2O5 additions on the thermal properties and crystallization kinetics of a lithium zinc silicate glass

The lithium zinc silicate glass exhibits two crystallization exotherms corresponding to the formation of Li₂ZnSiO₄ and silica phases, respectively. The silica phases include tridymite and cristobalite. The influence of Ta₂O₅ additions on the thermal properties and non-isothermal crystallization kinetics of this glass, including nucleation rate maxima and activation energies for crystallization, has been determined by differential scanning calorimetry and X-ray diffraction. It has been found that Ta₂O₅ affects the crystallization behavior markedly, inhibiting the crystallization of high thermal expansion silica phases at lower concentrations, whilst at higher concentrations also suppressing crystallization of the Li₂ZnSiO₄ phase. At the higher concentrations, these phases are replaced by small amounts of LiTaO₃ and LiTaSiO₅.     

Crystallization processes of Li2O-Ga2O3-SiO2-NiO system glasses

Crystallization processes of Li₂O-Ga₂O₃-SiO₂-NiO system glasses have been studied by X-ray diffraction, differential calorimetry and optical absorption. Transparent glass-ceramic containing LiGa₅O₈:Ni²⁺ as the sole crystalline phase has been obtained from glass with the composition of 13Li₂O-23Ga₂O₃-64SiO₂-0.1NiO (in mol%) by the heat treatment in the temperature range from 923 to 953 K. It was revealed that the specific surface area of samples enhances crystallization of LiGaSi₂O₆ but obstructed that of LiGa₅O₈. LiGa₅O₈ grew to nano-sized crystallites dispersed in the glass matrices and did not affect the transparency seriously. In contrast, LiGaSi₂O₆ grew to crystallites with diameters more than 100 nm on the surface and made the glasses opaque. Optical absorption measurements revealed that doped Ni²⁺ occupied five-folded trigonal bipyramidal sites in the as-quenched glass matrices but six-folded octahedral sites of precipitated LiGa₅O₈ in the glass-ceramics. It was confirmed that transparent glass-ceramic containing Ni²⁺:LiGa₅O₈ was effectively obtained by the heat treatment at a temperature of 953 K for 10 h.     

Glasses and glass-ceramics in the oxyfluoride ternary system Pb(PO3)2-WO3-PbF2

Glasses were prepared by the melt-quenching method in the ternary system Pb(PO₃)₂-WO₃-PbF₂ and doped with Er³⁺ in order to prepare luminescent transparent glass-ceramics. This work focused on thermal and structural characterization of tungsten lead-phosphate glasses and crystallization study for preparing transparent glass-ceramics. Thermal properties such as thermal stability and crystallization behavior upon heating were investigated by DSC in function of PbF₂ content. For low PbF₂ concentrations, only one crystallization peak due to Pb₃(PO₄)₂ is observed whereas samples containing more than 15% of PbF₂ present another exothermic event at lower temperatures related with precipitation of PbF₂, Pb₂P₂O₇ and Pb₂OF₂. Structural investigations by Raman spectroscopy suggest that PbF₂ modifies the tungsten-phosphate network through the formation of P―F and P―O―Pb bonds but the average network connectivity remains almost constant. A crystallization study has been performed by DSC to investigate the dominant crystallization mechanisms in these glasses and it has been established that Pb₃(PO₄)₂ is nucleated on the surface whereas PbF₂, Pb₂P₂O₇ and Pb₂OF₂ crystallize dominantly from the glassy bulk. Transparent glass-ceramics containing nanosized PbF₂ crystallites were also prepared by suitable heat-treatment on the glass sample containing 20% of PbF₂ and Raman microscopy of these glass-ceramics supports the crystallization mechanisms determined by DSC.     

Crystallization behavior and microstructure of (CaO·ZrO2·SiO2)–Cr2O3 based glasses

The effects of chromium oxide on the crystallization behavior of glass compositions in the calcium, zirconium and silicon oxides system were investigated by differential thermal analysis, X-ray diffraction and scanning electron microscopic. Results indicate that crystallization is predominantly controlled by a surface nucleation mechanism, even though a partial bulk nucleation has been encountered in compositions containing more than 1.0 mol% of doping oxide. The effect of heating rate on differential thermal analysis curves was studied in order to investigate nucleation mechanisms and to extract the corresponding crystal growth activation energies E_c for the different crystalline phases. Activation energy (E_c) was found to be 490 ± 5 kJ/mol for 5.0 mol% chromium oxide in glasses. The most suitable nucleation temperature was determined as 810 °C for the above mentioned glass. The results of this study have highlighted that a small percentage of chromium oxide strongly affects the crystal formation thereby reducing the time and temperature of the thermal treatment and enhancing the degree of crystallization of calcium, zirconium and silicon oxides glasses.     

Crystallization behavior and microstructure of powdered and bulk ZnO-Al2O3-SiO2 glass-ceramics

The crystallization behavior of glass with the composition: 55.6 mol% SiO₂, 22.8 mol% Al₂O₃, 17.7 mol% ZnO and 3.84 mol% of TiO₂ as nucleating agent and with different particle sizes has been studied by differential scanning calorimetry (DSC), X-ray diffraction (XRD) and tranmission electron microscopy (TEM). In glass powders two crystalline phases: zinc-aluminosilicate s.s. with high-quartz structure, Zn_x/2Al_xSi_3−xO₆, (x varies dependent on heat-treatment temperature) and gahnite are formed. The ratio of these phases depends on particle sizes. In bulk glass, however, gahnite is the sole crystalline phase. The composition of initially formed zinc-aluminosilicate s.s. was determined by Rietveld refinement of XRD patterns to be Zn_0.69Al_1.38Si_1.62O₆. With temperature increase, the amount of zinc-aluminosilicate s.s decreased with simultaneous reduce of zinc and aluminum incorporated in the structure. Eventually at 1423 K almost pure high-quartz structure was formed. The activation energies of zinc-aluminosilicate s.s. and gahnite crystallization were determined by non-isothermal method to be 510 ± 18 and 344 ± 17 kJ mol⁻¹, respectively. The latter value matches well with those cited in literature for crystal growth of gahnite in similar glasses. That is attributed to the fact that the high-quartz structure acts as a precursor for gahnite crystallization.     

Thermal and some physical properties of glasses in the La2O3−CaO−B2O3 ternary system

Glasses in the La₂O₃−CaO−B₂O₃ ternary system were studied. The glass forming range as determined by the appearance of the annealed cast was found to match previously published findings. Clear glasses were formed in the composition range of 5.7−19.1 mol% La₂O₃ with constant B₂O₃ content of 71.4 mol%, and in glasses of constant La₂O₃:CaO ratio of 1:4 with B₂O₃ content in the range of 71.4-55.0 mol%. The non-linear optical crystalline phase La₂Ca₂B₁₀O₁₉ was crystallized from the clear glasses after heat treatments, as determined by powder XRD. Two types of the LaBO₃ crystalline phases were detected in the partially and the fully crystallized glass compositions outside the glass forming range. Data are reported for the glass transition temperature (T_g), dilatometric softening point (T_d), linear coefficient of expansion (α), onset crystallization temperature (T_x), exothermal peak temperature (T_P), density (ρ) and index of refraction (n_D) in the clear glasses.     

A multi-peak transformation kinetics model and its application to the isothermal crystallization of Mg65Cu25Y10 amorphous alloy

Transformation kinetic analytical model plays an important role in the prediction of the microstructural evolution. In this paper, a simple formula has been developed for isothermal mixed nucleation transformation as the kinetic parameters of its JMAK-form formula vary upon time. The explored multi-peak transformation kinetics shows that each peak can be treated as a JMAK case, which is consistent with the classical JMAK model in only one peak case. Thereafter, a method has been developed to deal with the isothermal DSC data of multi-peak overlapping transformation. The isothermal crystallization process of Mg₆₅Cu₂₅Y₁₀ amorphous alloy has been explored and fitted well with the multi-peak kinetics model, which indicates a continuous nucleation, three dimensional interface-controlled growth mechanism with three crystallization peaks overlapping each other.     

Effect of BaO content on the sintering and physical properties of BaO-B2O3-SiO2 glasses

A BaO-B₂O₃-SiO₂ glass system was chosen as a candidate composition for the application to Pb-free low temperature sinterable glass. The effect of BaO content on the crystallization, sintering behavior, and properties of the glasses was examined. Both the glass transition temperature and crystallization temperature decreased as the BaO content increased. Crystallization easily occurred during sintering with a BaO content of more than 50 mol%, which effectively inhibited the over-firing phenomenon. The dielectric characteristics and thermal expansion coefficient of the glasses were examined and the results were explained on the basis of the crystallization and densification of the specimens.     

The role of PbO on crystallization in PbO-SrO-TiO2-SiO2 glass

An investigation of the crystallization in the PbO-SrO-TiO₂-SiO₂ glass system demonstrates that the crystallization temperature of the glass decreases with an increase of the mole fraction of PbO. The second crystalline phase, SrTiO₃, was present when the mole fraction of PbO is more than 0.35, and impaired the piezoelectric coefficient of the glass ceramics in the main crystalline phase, Sr₂TiSi₂O₈.     

Crystallization kinetic of glass particles prepared from a mixture of coal ash and soda-lime cullet glass

The crystallization capability of a parent glass made from a mixture of coal ash (40 wt%) and soda-lime glass was investigated using differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy. Different glass particle size distributions were considered in the range 20-500 μm. Two crystallization exotherms in DTA were attributed to the formation of both pyroxenes (diopside Ca(Mg,Al)(Si,Al)₂O₆ and augite Ca(Mg,Fe)Si₂O₆) and plagioclase (Na,Ca)(Si,Al)₄O₈. These phases were confirmed by XRD analyses. Analysis of non-isothermal DTA data yielded values of 545 kJ/mol and 1.8 for the activation energy of crystallization and the Avrami exponent, respectively. This value for the Avrami exponent was consistent with a decreasing nucleation rate and the observed dendritic morphology. The data on crystallization kinetics obtained in this study are relevant for the production of glass-ceramic materials by a sintering/crystallization method from powder compacts made of this parent glass.