Electrophoretic deposition of unstable colloidal suspensions for superhydrophobic surfaces

A novel method to fabricate superhydrophobic surfaces using electrophoretic deposition (EPD) is presented. EPD presents a readily scalable, customizable, and potentially low cost surface manufacturing process. Low surface energy materials with high surface roughness are achieved using EPD of unstable hydrophobic SiO(2) particle suspensions. The effect of suspension stability on surface roughness is quantitatively explored with optical absorbance measurements (to determine suspension stability) and atomic force microscopy (to measure surface roughness). Varying suspension pH modulates suspension stability. Contrary to most applications of EPD, we show that superhydrophobic surfaces favor mildly unstable suspensions since they result in high surface roughness. Particle agglomerates formed in unstable suspensions lead to highly irregular films after EPD. After only 1 min of EPD, we obtain surfaces with low contact angle hysteresis and static contact angles exceeding 160°. We also present a technique to enhance the mechanical durability of the superhydrophobic surfaces by adding a polymeric binder to the suspension prior to EPD.     

Superhydrophilic/superhydrophobic surfaces fabricated by spark‐coating

In this study, the authors researched the preparations of superhydrophilic/superhydrophobic surfaces on commercial cup stock polyethylene coated papers by using sparked aluminum nanoparticles deposited on substrates through a sparking process. In this stage, the surface was porous and showed superhydrophilic properties. The samples were then annealed in air at various temperatures and some transformed to superhydrophobicity. It is well known that a suitable roughness in combination with low surface energy has been required to obtain superhydrophobic surfaces. Therefore, it is believed that during annealing process, when polyethylene is diffused from the substrate through the nanoparticle films and the superhydrophobic characteristics were created. The scanning electron microscope images showed that the film surfaces had a fluffy structure for both the as‐deposited and the annealed samples. However, the atomic force microscopy phase images showed completely different surface properties. Moreover, the X‐ray photoelectron spectroscopy spectra showed different surface chemical compositions. The experimental results revealed that the working temperature to produce superhydrophobic surfaces depended on the sparked film thickness. Furthermore, in order to prove the assumption explained above, glass and poly (methyl methacrylate) were also used as substrates.     

Effect of deposition parameters on the wettability and microstructure of superhydrophobic films with hierarchical micro-nano structures

Superhydrophobic films with hierarchical micro-nano structures were deposited on glass substrates by solution immersion method from a solution containing cobalt chloride, urea and cetyl trimethyl ammonium bromide (CTAB). Subsequently the films were hydrophobized with a low surface energy material like octadecanoic acid under ambient conditions resulting in superhydrophobic surfaces with water contact angle (WCA) of about 168° and contact angle hysteresis of 1°. The effect of deposition parameters such as solution composition, temperature, deposition time and alkanoic acid treatment on surface morphology and wettability of the films was studied. Mechanism of formation of cobalt chloride carbonate hydroxide film is discussed. Addition of CTAB to the solution resulted in a change in the surface morphology of the deposited films with flower-like structures. The wettability of films obtained under different process conditions was correlated to surface roughness using Wenzel and Cassie models.     

含氟硅丙烯酸酯乳液超疏水膜中疏水基团的梯度分布与表面微观结构研究

利用含氟疏水基团的梯度分布,结合草莓形纳米SiO2粒子提供的双重粗糙表面,制备了具有类"荷叶效应"的超疏水涂膜,水接触角达(174.2±2)°,滞后角几乎接近0°.通过原子力显微镜、扫描电镜和水接触角的测试对膜表面形貌及疏水性能进行了表征;探讨了其表面微观结构与表面疏水性能的关系.草莓形复合粒子在膜表面的无规则排列赋予涂膜表面不同等级的粗糙度,使水滴与涂膜表面接触时能够形成高的空气捕捉率,这种微观结构与疏水基团的梯度分布相结合,赋予了含氟硅丙烯酸酯乳液涂膜表面超疏水性能.     

Roughness assessment and wetting behavior of fluorocarbon surfaces

The wetting behavior of fluorocarbon materials has been studied with the aim of assessing the influence of the surface chemical composition and surface roughness on the water advancing and receding contact angles. Diamond like carbon and two fluorocarbon materials with different fluorine content have been prepared by plasma enhanced chemical vapor deposition and characterized by X-ray photoemission, Raman and FT-IR spectroscopies. Very rough surfaces have been obtained by deposition of thin films of these materials on polymer substrates previously subjected to plasma etching to increase their roughness. A direct correlation has been found between roughness and water contact angles while a superhydrophobic behavior (i.e., water contact angles higher than 150° and relatively low adhesion energy) was found for the films with the highest fluorine content deposited on very rough substrates. A critical evaluation of the methods currently used to assess the roughness of these surfaces by atomic force microscopy (AFM) has evidenced that calculated RMS roughness values and actual surface areas are quite dependent on both the scale of observation and image resolution. A critical discussion is carried out about the application of the Wenzel model to account for the wetting behavior of this type of surfaces.     

Biomimetic superhydrophobic UHMWPE/nanosilica films with different sticky behavior on several metals

A kind of organic–inorganic composite film with biomimetic superhydrophobic performance was prepared on several metals including steel, aluminum, and copper. The organic matrix was ultrahigh‐molecular‐weight polyethylene (UHMWPE), and the inorganic filler was nanosilica. Scanning electron microscope observation indicated addition of nanosilica greatly changed the topography of the UHMWPE film. Special convexities were formed on the surfaces of the composite films, which made the composite films rougher than that of pure UHMWPE film. The nanosilica randomly scattered on the surface of the convexities and formed hierarchical structure similar to that of some plant leaves with superhydrophobic characteristics. Interestingly, it was found that there were remarkable differences between the sliding angles (SA) of water droplet on the composite films on different metals although the contact angles (CA) of water droplet on these films were quite close. The CA on the composite films on steel was about 157°, and the SA was larger than 90°, which demonstrated obvious superhydrophobic and sticky characteristic. But to the films on aluminum and copper, the CAs on them were larger than 160° and the SAs were between 3° and 4°, which meant excellent superhydrophobic and roll‐off performance. Scanning electron microscope observation indicated that there were some micro‐orifices in the film on steel and these micro‐orifices were connected to some extent. It was believed that these micro‐orifices provided capillary force and restrained sliding of water droplet. A sticky model based on capillary mechanism was proposed. Copyright © 2017 John Wiley & Sons, Ltd.     

Recoverable and thermally stable superhydrophobic silica coating

A facile route to methyltrimethoxysilane (MTMS) based recoverable superhydrophobic silica coatings with dual-scale roughness obtained through the single step base catalyst sol–gel process. Superhydrophobic silica coatings have shown static water contact angle near about 170 ± 1° and dynamic water contact angle up to 2 ± 1°. Superhydrophobic-superhydrophilic switching feature also achieved by alternating heat treatment and bath surface modification with Trimethylchlorosilane (TMCS) at room temperature (26 °C). Furthermore, the superhydrophobic state could be transformed into superhydrophilic state by slow rate heat treatment. These studies present a very simple strategy for the fabrication of recoverable superhydrophobic surfaces.     

Thermally stable and transparent superhydrophobic sol–gel coatings by spray method

A facile method was developed for the fabrication of the methyltriethoxysilane based transparent and superhydrophobic coating on glass substrates. The transparent and hydrophobic coatings were deposited on the glass substrates, using spray deposition method followed by surface modification process. A spray deposition method generates hierarchical morphology and post surface modification with monofunctional trimethylchlorosilane decreases the surface free energy of coating. These combined effects of synthesis produces bio-inspired superhydrophobic surface. The deposited coating surface shows high optical transparency, micro-nano scale hierarchical structures, improved hydrophobic thermal stability, static water contact angle of about 167° ± 1°, low sliding angle about 2° ± 1° and stable superhydrophobic nature. This paper provides the very simple sol–gel approach to the fabrication of optically transparent, thermally stable superhydrophobic coating on glass substrates. This fabrication strategy may easily extend to the industrial scale up and high-technology fields.     

Laser-induced nanoscale superhydrophobic structures on metal surfaces

The combination of a dual-scale (nano and micro) roughness with an inherent low-surface energy coating material is an essential factor for the development of superhydrophobic surfaces. Ultrashort pulse laser (USPL) machining/structuring is a promising technique for obtaining the dual-scale roughness. Sheets of stainless steel (AISI 304 L SS) and Ti-6Al-4V alloys were laser-machined with ultraviolet laser pulses of 6.7 ps, with different numbers of pulses per irradiated area. The surface energy of the laser-machined samples was reduced via application of a layer of perfluorinated octyltrichlorosilane (FOTS). The influence of the number of pulses per irradiated area on the geometry of the nanostructure and the wetting properties of the laser-machined structures has been studied. The results show that with an increasing number of pulses per irradiated area, the nanoscale structures tend to become predominantly microscale. The top surface of the microscale structures is seen covered with nanoscale protrusions that are most pronounced in Ti-6Al-4V. The laser-machined Ti-6Al-4V surface attained superhydrophobicity, and the improvement in the contact angle was >27% when compared to that of a nontextured surface.     

Fabrication of "roll-off" and "sticky" superhydrophobic cellulose surfaces via plasma processing

Most of the artificial superhydrophobic surfaces that have been fabricated to date are not biodegradable, renewable, or mechanically flexible and are often expensive, which limits their potential applications. In contrast, cellulose, a biodegradable, renewable, flexible, inexpensive, biopolymer which is abundantly present in nature, satisfies all the above requirements, but it is not superhydrophobic. Superhydrophobicity on cellulose paper was obtained by domain-selective etching of amorphous portions of the cellulose in an oxygen plasma and subsequently coating the etched surface with a thin fluorocarbon film deposited via plasma-enhanced chemical vapor deposition using pentafluoroethane as a precursor. Variation of plasma treatment yielded two types of superhydrophobicity : "roll-off" (contact angle (CA), 166.7 degrees +/- 0.9 degrees ; CA hysteresis, 3.4 degrees +/- 0.1 degrees ) and "sticky" (CA, 144.8 degrees +/- 5.7 degrees ; CA hysteresis, 79.1 degrees +/- 15.8 degrees ) near superhydrophobicity. The nanometer scale roughness obtained by delineating the internal roughness of each fiber and the micrometer scale roughness which is inherent to a cellulose paper surface are robust when compared to roughened structures created by traditional polymer grafting, nanoparticle deposition, or other artificial means.     

Preparation of superhydrophobic electroconductive graphene-coated cotton cellulose

A simple and versatile method based on cotton cellulose coated with graphene is reported for the fabrication of superhydrophobic and electroconductive textiles. Graphene oxide was deposited on cotton fibers by a dip-pad-dry method followed by reduction with ascorbic acid to yield a fabric with a layer of graphene. The fabric was then reacted with methyltrichlorosilane to form polymethylsiloxane (PMS) nanofilaments on the fibers surface. The surface chemistry and morphology were characterized by UV–visible reflectance spectrophotometry, Fourier transform infrared spectroscopy, energy-dispersive X-ray spectroscopy and scanning electron microscopy. The water contact angle (CA)/shedding angle (SHA) and resistivity measurements were used for assessing hydrophobicity and conductivity, respectively. The graphene-coated fabric showed hydrophobicity with the CA of 143.2° ± 2.9° and SHA of 41°. The formation of PMS nanofilaments displayed superhydrophobicity with CA of 163° ± 3.4° and SHA of 7°, which indicated the self-cleaning ability. Conductivity of the graphene-coated fabric was confirmed by the electrical resistivity of 91.8 kΩ/sq which increased to 112.5 kΩ/sq after the formation of PMS nanofilaments.     

Thermodynamic analysis on wetting behavior of hierarchical structured superhydrophobic surfaces

Superhydrophobicity of biological surfaces has recently been studied intensively with the aim to design artificial surfaces. It has been revealed that nearly all of the superhydrophobic surfaces consist of the intrinsic hierarchical structures. However, the role of such structures has not been completely understood. In this study, different scales of hierarchical structures have been thermodynamically analyzed using a 2-D model. In particular, the free energy (FE) and free energy barrier (FEB) for the composite wetting states are calculated, and the effects of relative pillar height (h(r)) and relative pillar width (a(r)) on contact angle (CA) and contact angle hysteresis (CAH) have been investigated in detail. The results show that if the geometrical parameter ratio is the same (e.g., a:b:h = 2:2:1), the equilibrium CA for the composite of the three-, dual-, and single- scale roughness structures is 159.8°, 151.1°, and 138.6°, respectively. Furthermore, the nano- to microstructures of such surfaces can split a large FEB into many small ones and hence can decrease FEB; in particular, a hierarchical geometrical structure can lead to a hierarchical "FEB structure" (e.g., for a dual-scale roughness geometrical structure, there is also a dual-scale FEB structure). This is especially important for a droplet to overcome the large FEBs to reach a stable superhydrophobic state, which can lead to an improved self-cleaning property. Moreover, for extremely small droplets, the secondary or third structure (i.e., submicrostructure or nanostructure) can play a dominant role in resisting the droplets into troughs, so that a composite state can be always thermodynamically favorable for such a hierarchical structured system.     

Fabrication of superhydrophobic surfaces of n-hexatriacontane

Superhydrophobic surfaces of n-hexatriacontane were fabricated in a single-step process. The low surface energy of n-hexatriacontane together with the randomly distributed micro- and nanoscale roughness features guarantees very large contact angles and a small roll-off angle for water drops. The advantage of n-hexatriacontane superhydrophobic surfaces is their stability in the sense that they are impervious to chemical reactions and retain their wetting characteristics over a long period of time, as confirmed by XPS analysis and contact angle measurements.     

Toward Superhydrophobic Polydimethylsiloxane−Silica Particle Coatings

Hydrophobized silica nanoparticles of different sizes, from 16 to 500 nm, were used to impart roughness to a hydrophobic polydimethylsiloxane (PDMS) coating with the aim of obtaining superhydrophobic properties. The particle silanization process and the curing process of the PDMS coating were optimized to increase the contact angle (CA) of the particle containing coating. The evaluation of the coatings, by means of water CA measurements and scanning electron microscopy imaging, shows that superhydrophobicity in the adhesive rose state was achieved using combinations of two differently sized particles, with an excess of the small 16 nm ones. Superhydrophobicity in the lotus state was obtained when the filler concentration of 16 nm particles was 40 wt%, but under such conditions the coating was found to partially crack, which is detrimental in barrier applications. The preference for the rose wetting state can be explained by the round shape of the particles, which promotes the superhydrophobic rose wetting state over that of the superhydrophobic lotus state.     

Plasma pretreatment of polycarbonate substrates for indium zinc oxide film deposition

The influence of plasma treatment of polycarbonate (PC) substrates on the morphological, electrical, and adhesion properties of deposited amorphous transparent indium zinc oxide (IZO) by direct current magnetron sputtering was investigated by analyzing atomic force microscopy, contact angles, Hall, and nano‐scratch measurements. The surfaces of PC substrates were performed by plasma treatment at various processing times in Ar/O₂ mix atmosphere. The atomic force microscopy images indicated that the microstructure of the substrates considerably influenced the surface morphology of deposited IZO films, and the least surface roughness of IZO was obtained after 5‐s plasma treatment. The IZO film deposited on PC with 5‐s plasma treatment presented an improved electrical conductivity and thermal stability after annealing at 120 °C in air, whereas the significant decrease in carrier concentration and increase in resistivity with extending plasma treatment time were observed, which was attributed to the elevated oxygen adsorption during annealing for a loosely packed structure. Moreover, the adhesion properties of IZO films with PC substrates decreased after 30‐s plasma treatment because of the significant difference on the surface polarity between the PC and thin films and the increased roughness caused by plasma etching. Copyright © 2016 John Wiley & Sons, Ltd.     

Preparation of superhydrophobic silica films with honeycomb-like structure by emulsion method

Silica films with honeycomb-like structure were successfully obtained by emulsion method. Emulsion films prepared by the Dip-Withdrawing method were dried at 180 °C for 2 h and sintered at 500 °C, the films turned from superhydrophilic to superhydrophobic after being modified by octyltrimethoxysilane (OTMS) to form a self-assembled monolayer (SAM) with low surface energy. The surface structures and the thickness of the silica emulsion films were observed by scanning electron microscopy (SEM), and the results showed that the emulsion method had a similar effect to the phase separation one on producing the honeycomb-like structure that highly influenced the wettability of solid surface.     

Facile Electrochemical Method for the Fabrication of Stable Corrosion-Resistant Superhydrophobic Surfaces on Zr-Based Bulk Metallic Glasses

Both surface microstructure and low surface energy modification play a vital role in the preparation of superhydrophobic surfaces. In this study, a safe and simple electrochemical method was developed to fabricate superhydrophobic surfaces of Zr-based metallic glasses with high corrosion resistance. First, micro–nano composite structures were generated on the surface of Zr-based metallic glasses by electrochemical etching in NaCl solution. Next, stearic acid was used to decrease surface energy. The effects of electrochemical etching time on surface morphology and wettability were also investigated through scanning electron microscopy and contact angle measurements. Furthermore, the influence of micro–nano composite structures and roughness on the wettability of Zr-based metallic glasses was analysed on the basis of the Cassie–Baxter model. The water contact angle of the surface was 154.3° ± 2.2°, and the sliding angle was <5°, indicating good superhydrophobicity. Moreover, the potentiodynamic polarisation test and electrochemical impedance spectroscopy suggested excellent corrosion resistance performance, and the inhibition efficiency of the superhydrophobic surface reached 99.6%. Finally, the prepared superhydrophobic surface revealed excellent temperature-resistant and self-cleaning properties.     

溶胶凝胶法制备仿生超疏水性薄膜

通过溶胶-凝胶(Sol-Gel)法和自组装(Self-assembled)制备了具有超疏水性的薄膜, 水滴在该薄膜上的平衡静态接触角为155°～157°, 滑动角为3°～5°. 通过扫描电子显微镜(SEM)观察薄膜微观表面, 发现该薄膜表面分布了双层结构(Binary structure)的微纳米粗糙度的微凸体, 上表层微米微凸体的平均直径为0. 2 μm, 下表层纳米微凸体的平均直径约为13 nm, 其分布与荷叶表面的结构极其相似. 用X射线光电子能谱(XPS)对薄膜表面元素进行了成分分析, 结果表明, 其表面存在大量的F, Cl等元素, 它能显著降低薄膜表面的表面能. 薄膜超疏水性的原因可能是, 通过硅片经溶胶粒子表面制备的薄膜具有合适的表面粗糙度, 再经过全氟辛基三氯甲硅烷(FOTMS)化学修饰后, 薄膜表面能进一步降低, 这两个条件的有机结合就使得薄膜产生了超疏水性.     

Preparation and characterization of thin films of SiO(x) on gold substrates for surface plasmon resonance studies

We report here on the fabrication and characterization of stable thin films of amorphous silica (SiO(x)) deposited on glass slides coated with a 5 nm adhesion layer of titanium and 50 nm of gold, using the plasma-enhanced chemical vapor deposition (PECVD) technique. The resulting surfaces were characterized using atomic force microscopy (AFM), ellipsometry, contact angle measurements, and surface plasmon resonance (SPR). AFM analysis indicates that homogeneous films of silica with low roughness were formed on the gold surface. The deposited silica films showed excellent stability in different solvents and in piranha solution. There was no significant variation in the thickness or in the SPR signal after these harsh treatments. The Au/SiO(x) interfaces were investigated for their potential applications as new surface plasmon resonance sensor chips. Silica films with thicknesses up to 40 nm allowed visualization of the surface plasmon effect, while thicker films resulted in the loss of the SPR characteristics. SPR allowed further the determination of the silica thickness and was compared to ellipsometric results. Chemical treatment of the SiO(x) film with piranha solution led to the generation of silanol surface groups that have been coupled with a trichlorosilane.     

Microstructure and surface roughness of graphite‐like carbon films deposited on silicon substrate by molecular dynamic simulation

Molecular dynamics simulations are performed on the atomic origin of the growth process of graphite‐like carbon film on silicon substrate. The microstructure, mass density, and internal stress of as‐deposited films are investigated systematically. A strong energy dependence of microstructure and stress is revealed by varying the impact energy of the incident atoms (in the range 1–120 eV). As the impact energy is increased, the film internal stress converts from tensile stress to compressive stress, which is in agreement with the experimental results, and the bonding of C‐Si in the film is also increased for more substrate atoms are sputtered into the grown film. At the incident energy 40 eV, a densification of the deposited material is observed and the properties such as density, sp³ fraction, and compressive stress all reach their maximums. In addition, the effect of impact energy on the surface roughness is also studied. The surface morphology of the film exhibits different characteristics with different incident energy. When the energy is low (<40 eV), the surface roughness is reduced with the increasing of incident energy, and it reaches the minimum at 50 eV. Copyright © 2012 John Wiley & Sons, Ltd.