A power ultrasonic technology for deliquoring

Solid-liquid separation is a topic of permanent interest in many areas such as mineral recovery, food processing and sewage disposal. The adequate application of high-intensity ultrasonic fields may contribute to improve the efficiency of conventional deliquoring processes. Deliquoring refers to removal of liquid from a product without changing its phase.Different effects are involved in the application of high-intensity ultrasound for deliquoring, the most important of which are: the alternating acoustic stresses, the radiation pressure, the acoustic streaming, interface instabilities and cavitation. One of the main advantages of the ultrasonic energy in deliquoring processes is its ability to release the strongly bound moisture.This paper deals with the application of an ultrasonic procedure for deliquoring of slurries in which a high-intensity vibration, homogeneously distributed, is directly applied to the wet particulate material. The vibration travels through the solid-liquid medium and the rapid series of alternative compressions and rarefactions produce a kind of "sponge effect" which favours the migration of moisture through natural or acoustically created channels.The obtained results show that the new technique is very promising to assist filtration processes for solid-liquid separation of highly concentrated suspensions of fine particles.     

Process monitoring using ultrasonic sensor systems

Continuous in-line measurement of substance concentration in liquid mixtures is valuable in improving industrial processes in terms of material properties, energy efficiency and process safety. Ultrasonic sensor systems meet the practical requirements of a chemical sensor quite well. Currently ultrasonic sensor systems are widely used as acoustic chemical sensors to measure concentration of selected substances or to monitor the course of polymerisation, crystallisation or fermentation processes. Useable acoustic properties for the characterisation of liquid mixtures are sound velocity, sound absorption and acoustic impedance. This contribution will give a short overview of the state of the art and several trends for the use of ultrasonic sensor systems in process applications. Novel investigations show the very promising possibility to analyse liquid multi-phase mixtures like suspensions, emulsions and dispersions.     

Size-selective separation of submicron particles in suspensions with ultrasonic atomization

Aqueous suspensions containing silica or polystyrene latex were ultrasonically atomized for separating particles of a specific size. With the help of a fog involving fine liquid droplets with a narrow size distribution, submicron particles in a limited size-range were successfully separated from suspensions. Performance of the separation was characterized by analyzing the size and the concentration of collected particles with a high resolution method. Irradiation of 2.4 MHz ultrasound to sample suspensions allowed the separation of particles of specific size from 90 to 320 nm without regarding the type of material. Addition of a small amount of nonionic surfactant, PONPE20 to SiO₂ suspensions enhanced the collection of finer particles, and achieved a remarkable increase in the number of collected particles. Degassing of the sample suspension resulted in eliminating the separation performance. Dissolved air in suspensions plays an important role in this separation.     

Particle separation in microfluidics using different modal ultrasonic standing waves

Microfluidic technology has great advantages in the precise manipulation of micro and nano particles, and the separation of micro and nano particles based on ultrasonic standing waves has attracted much attention for its high efficiency and simplicity of structure. This paper proposes a device that uses three modes of ultrasonic standing waves to continuously separate particles with positive acoustic contrast factor in microfluidics. Three modes of acoustic standing waves are used simultaneously in different parts of the microchannel. According to the different acoustic radiation force received by the particles, the particles are finally separated to the pressure node lines on both sides and the center of the microchannel. In this separation method, initial hydrodynamic focusing and satisfying various equilibrium constraints during the separation process are the key. Through numerical simulation, the resonance frequency of the interdigital transducer, the distribution of sound pressure in the liquid, and the relationship between the interdigital electrode voltage and the output sound pressure are obtained. Finally, the entire separation process in the microchannel was simulated, and the separation of the two particles was successfully achieved. This work has laid a certain theoretical foundation for the rapid diagnosis of diseases in practical applications.     

Influence of hydrostatic pressure and sound amplitude on the ultrasound induced dispersion and de-agglomeration of nanoparticles

In most applications, nanoparticles are required to be in a well-dispersed state prior to commercialisation. Conventional technology for dispersing particles into liquids, however, usually is not sufficient, since the nanoparticles tend to form very strong agglomerates requiring extremely high specific energy inputs in order to overcome the adhesive forces. Besides conventional systems as stirred media mills, ultrasound is one means to de-agglomerate nanoparticles in aqueous dispersions. In spite of several publications on ultrasound emulsification there is insufficient knowledge on the de-agglomeration of nanoparticulate systems in dispersions and their main parameters of influence. Aqueous suspensions of SiO2-particles were stressed up to specific energies EV of 10(4) kJ/m3 using ultrasound. Ultrasonic de-agglomeration of nanoparticles in aqueous solution is considered to be mainly a result of cavitation. Both hydrostatic pressure of the medium and the acoustic amplitude of the sound wave affect the intensity of cavitation. Furthermore, the presence of gas in the dispersion medium influences cavitation intensity and thus the effectiveness of the de-agglomeration process. In this contribution both, the influence of these parameters on the result of dispersion and the relation to the specific energy input are taken into account. For this, ultrasound experiments were carried out at different hydrostatic pressure levels (up to 10 bars) and amplitude values (64-123 microm). Depending on the optimisation target (time, energy input,...) different parameters limit the dispersion efficiency and result. All experimental results can be explained with the specific energy input that is a function of the primary input parameters of the process.     

Theory and application of cyclone with impulse electrostatic excitation for cleaning molecular gas

This paper introduces the structure, characteristics and operating principle of a cyclone impulse electrostatic precipitation (CIESP), and presents the solid–gas separation mechanism of CIESP. The hydromechanics equations of particles in solid–gas separation are set up with the goal of analyzing the characteristics of impulse corona discharge. The application of CIESP for cleaning molecular gas in a catalyst plant is explained. We conclude that CIESP is very suitable for cleaning sticky dust particles from exhaust gases of molecular sieve catalyst plant, and has high overall collection efficiency, while the migration velocity is approximately twice that of the electrostatic precipitation (up to 0.15–0.18 m/s). The theoretical formula for particle migration velocity is experimentally verified.     

Investigation of the influence of humidity on the ultrasonic agglomeration of submicron particles in diesel exhausts

Removing very fine particles in the 0.01-1 micro m range generated in diesel combustion is important for air pollution abatement because of the impact such particles have on the environment. By forming larger particles, acoustic agglomeration of submicron particles is presented as a promising process for enhancing the efficiency of the current filtration systems for particle removal. Nevertheless, some authors have pointed out that acoustic agglomeration is much more efficient for larger particles than for smaller particles. This paper studies the effect of humidity on the acoustic agglomeration of diesel exhausts particles in the nanometer size range at 21 kHz. For the agglomeration tests, the experimental facility basically consists of a pilot scale plant with a diesel engine, an ultrasonic agglomeration chamber a dilution system, a nozzle atomizer, and an aerosol sampling and measuring station. The effect of the ultrasonic treatment, generated by a linear array of four high-power stepped-plate transducers on fumes at flow rates of 900 Nm(3)/h, was a small reduction in the number concentration of particles at the outlet of the chamber. However, the presence of humidity raised the agglomeration rate by decreasing the number particle concentration by up to 56%. A numerical study of the agglomeration process as a linear combination of the orthokinetic and hydrodynamic agglomeration coefficients resulting from mutual radiation pressure also found that acoustic agglomeration was enhanced by humidity. Both results confirm the benefit of using high-power ultrasound together with humidity to enhance the agglomeration of particles much smaller than 1 micro m.     

Novel applications of ultrasonic atomization in the manufacturing of fine chemicals,pharmaceuticals, and medical devices

Liquid atomization as a fluid disintegration method has been used in many industrial applications such as spray drying, coating, incineration, preparation of emulsions, medical devices, etc. The usage of ultrasonic energy for atomizing liquid is gaining interest as a green and energy-efficient alternative to traditional mechanical atomizers. In the past two decades, efforts have been made to explore new applications of ultrasonic misting for downstream separation of chemicals, e.g., bioethanol, from their aqueous solutions. Downstream separation of a chemical from its aqueous solutions is known to be an energy-intensive process. Conventional distillation is featured by low energy efficiency and inability to separate azeotropic mixtures, and thus novel alternatives, such as ultrasonic separation have been explored to advance the separation technology. Ultrasonic misting has been reported to generate mist and vapor mixture in a gaseous phase that is enriched in solute (e.g., ethanol), under non-thermal, non-equilibrium, and phase change free conditions. This review article takes an in-depth look into the recent advancements in ultrasound-mediated separation of organic molecules, especially bioethanol, from their aqueous solutions. An effort was made to analyze and compare the experimental setups used, mist collection methods, droplet size distribution, and separation mechanism. In addition, the applications of ultrasonic atomization in the production of pharmaceuticals and medical devices are discussed.     

Advances in high frequency ultrasound separation of particulates from biomass

In recent years the use of high frequency ultrasound standing waves (megasonics) for droplet or cell separation from biomass has emerged beyond the microfluidics scale into the litre to industrial scale applications. The principle for this separation technology relies on the differential positioning of individual droplets or particles across an ultrasonic standing wave field within the reactor and subsequent biomass material predisposition for separation via rapid droplet agglomeration or coalescence into larger entities. Large scale transducers have been characterised with sonochemiluminescence and hydrophones to enable better reactor designs. High frequency enhanced separation technology has been demonstrated at industrial scale for oil recovery in the palm oil industry and at litre scale to assist olive oil, coconut oil and milk fat separation. Other applications include algal cell dewatering and milk fat globule fractionation. Frequency selection depends on the material properties and structure in the biomass mixture. Higher frequencies (1 and 2 MHz) have proven preferable for better separation of materials with smaller sized droplets such as milk fat globules. For palm oil and olive oil, separation has been demonstrated within the 400–600 kHz region, which has high radical production, without detectable impact on product quality.     

Airborne ultrasound for the precipitation of smokes and powders and the destruction of foams

Sonochemistry is generally associated with the use of power ultrasound in liquid media. Under such circumstances acoustic cavitation can drive a range of reactions and processes. The use of airborne ultrasound in processing is less familiar because of the difficulties that relate to the use of ultrasound in gaseous systems. Firstly there is a greater attenuation (power loss) in the transmission of sound through air compared with that through liquid. Secondly the transfer of acoustic energy generated in air into a liquid or solid material is inefficient due to the mismatch between acoustic impedances of gases and solids or liquids. Despite this, applications do exist for airborne ultrasound but the source must be very powerful and efficient. In this way one can obtain levels of intensities at which it is possible to use ultrasound for specific applications such as to agglomerate fine dusts and to break down foams.     

Correlations to predict droplet size in ultrasonic atomisation.

In conventional two fluid nozzles, the high velocity air imparts its energy to the liquid and disrupts the liquid sheet into droplets. If the energy for liquid sheet fragmentation can be supplied by the use of ultrasonic energy, finer droplets with high sphericity and uniform size distribution can be achieved. The other advantage of ultrasound induced atomisation process is the lower momentum associated with ejected droplets compared to the momentum carried by the droplets formed using conventional nozzles. This has advantage in coating and granulation processes. An ultrasonic probe sonicator was designed with a facility for liquid feed arrangement and was used to atomise the liquid into droplets. An ingenious method of droplet measurement was attempted by capturing the droplets on a filter paper (size variation with regard to wicking was uniform in all cases) and these are subjected to image analysis to obtain the droplet sizes. This procedure was evaluated by high-speed photography of droplets ejected at one particular experimental condition and these were image analysed. The correlations proposed in the literature to predict droplet sizes using ultrasound do not take into account all the relevant parameters. In this work, a truly universal correlation is proposed which accounts for the effects of physico-chemical properties of the liquid (flow rate, viscosity, density and surface tension), and ultrasonic properties like amplitude, frequency and the area of vibrating surface. The significant contribution of this work is to define dimensionless numbers incorporating ultrasonic parameters, taking cue from the conventional numbers that define the significance of different forces involved in droplet formation. The universal correlations proposed are robust and can be used for designing ultrasonic atomisers for different applications. Among the correlations proposed here, those ones that are based on the dimensionless numbers and Davies approach predict droplet sizes within acceptable limits of deviation. Also, an empirical correlation from experimental data has been proposed in this work.     

Effects of ultrasonic energy on the wash fastness of reactive dyes

The field of ultrasonic is still making strides towards perfection, but already many applications of ultrasonic energy have been found in science and technology. There is also a field called sonochemistry where ultrasonic energy is used to create some chemical and mechanical effects on matter immersed or solved in liquids. It was presumed that ultrasonic textile washing could be a competitive alternative to conventional textile washing techniques; and as such the following experiments were conducted. In this study, the effects of ultrasonic energy on the wash fastness of reactive dyes, which have three different reactive groups, were investigated. After dyeing with the conventional method, the samples were applied with three types of washing processes simultaneously (conventional, ultrasonic probe and ultrasonic bath) and comparisons were made. Three different fixing agents were used in the washing processes. Colourfastness, staining fastness, magnitude of total colour difference (DeltaE) and lightness difference of the colour (DeltaL) values of dyed samples were measured.     

三维颗粒气体相分离现象

颗粒体系是一类复杂的耗散体系.在颗粒气体中,耗散性质会使其内部形成局部的凝聚,类似于真实气体中亚稳分解形成的液滴,因此被认为是颗粒气液两相分离的过程. 零重力环境下二维颗粒气体相分离现象已有成熟的流体静力学理论解释,将该理论模型推广到三维情形,发现相分离现象依然存在且具有同样的不稳定性根源,通过理论计算给出了三维相分离发生的具体条件. 同时,用分子动力学方法模拟检验了理论结果,并给出了三维颗粒气体相分离的新形貌. 关键词： 颗粒气体 耗散 相分离 分子动力学模拟     

Cell exfoliation, separation, and concentration in the field of a standing ultrasonic wave

We present theoretical and experimental results on the study of forces acting on cells in suspensions in the field of a standing ultrasonic wave (by the example of rat and guinea-pig erythrocytes, yeast, and chlorella) and leading to cell and liquid phase exfoliation, cell separation into fractions, and cell concentration in variable-pressure nodes. The experimental results are presented as plots in the coordinates of the average density of the energy of the ultrasonic field and the linear velocity of the flow of the cell suspension. Straight lines in the plots separate the regions of cell concentration, separation, and washout. The slope of these straight lines is a characteristic of a certain cell type. Agreement of the experimental and theoretically predicted data is shown.     

Evidence-based guidelines for the ultrasonic dispersion of cellulose nanocrystals

Nanoparticles possess unique, size-driven properties. However, they can be challenging to use as they easily agglomerate - their high surface area-to-volume ratio induces strong interparticle forces, generating agglomerates that are difficult to break. This issue prevails in organic particles as well, such as cellulose nanocrystals (CNCs); when in their dried form, strong hydrogen bonding enhances agglomeration. Ultrasonication is widely applied to prepare CNC suspensions, but the methodology employed is non-standardized and typically under-reported, and process efficiency is unknown. This limits the ability to adapt dispersion protocols at industrial scales. Herein, numerical simulations are used in conjunction with validation experiments to define and optimize key parameters for ultrasonic dispersion of CNCs, allowing an operating window to be inferred.     

Increasing thermoelectric efficiency: a dynamical systems approach

Inspired by the kinetic theory of ergodic gases and chaotic billiards, we propose a simple microscopic mechanism for the increase of thermoelectric efficiency. We consider the cross transport of particles and energy in open classical ergodic billiards. We show that, in the linear response regime, where we find exact expressions for all transport coefficients, the thermoelectric efficiency of ideal ergodic gases can approach the Carnot efficiency for sufficiently complex charge carrier molecules. Our results are clearly demonstrated with a simple numerical simulation of a Lorentz gas of particles with internal rotational degrees of freedom.     

Spectroscopic Investigation of the Separation of A Glow Discharge in an Argon-neon Mixture

The passage of a steady state electric current in a mixture of binary gases between apair of metal electrodes has been found to result in an enrichment of the minority constituent gas near the cathode and the majority gas in the vicinity of the anode (1–7). The study of the separation of the mixture of binary gases under the influence of a discharge current is important for practical applications in gas lasers and for obtaining very pure gas samples. Although extensive studies have been reported in various gas mixtures it seems relatively few have been made in argonneon^(2,3,5) and these were restricted to either low gas pressures or low discharge currents. In the present contri-bution a preliminary study of the cataphoresis separation is reported in a low proportion of argon in neon using spectro-scopic techniques.     

Application of a new equation of state to energy carriers

A new equation of state (IR EOS) recently reported for liquids and gases has been utilized to predict the densities of some energy carriers at different temperatures, pressures. The ability of IR EOS is examined by comparing its results with experimental data for some energy carriers in homogeneous gas, homogeneous liquid and gas–liquid transition region from low to very high pressures. The IR EOS gives excellent results in homogenous gas and homogeneous liquid region while its predictions in gas–liquid transition have more deviations. The average absolute deviation between calculated and experimental densities for 968 data points of 12 energy carriers is 0.33% over the entire range of data with a maximum pressure of 1000 MPa.     

Settling Behavior Characterization of Submicron Particles in Dilute and Concentrated Suspensions

In separation processes, the knowledge of particle size and density arc often not enough to describe the settling behaviour in a concentrated suspension. Therefore, a direct method for the characterization of the settling behavior of submicron particles in concentrated suspensions is introduced in a centrifugal field by a manometric sedimentation analysis. By means of this cumulative method in a homogeneous suspension, the analyses of both the interfacial settling rate and the settling rate of the particles within the concentrated suspension are possible. This permits a differential examination of settling processes in a broad concentration range. First, the influence of the solid concentration on the settling rate at the interface and within a monodisperse suspension with a range from 0.01 to 30 vol.% is represented. The relationship between the increase in settling rate through particles settling in a cluster and a concentration decrease in the suspension is also represented. Consideration of the possibilities of the analysis of polydisperse suspensions demonstrates the field of applications for this method.