A new formulation for solving 3-D time dependent rolling contact problems of a rigid body on a viscoelastic half-space

The paper deals with a new formulation for solving the rolling contact problem without friction of a rigid body on a viscoelastic half-space in three dimensions. Assuming that the material behavior is independent of time for a sufficiently short time duration, the viscoelastic contact problem is transformed into elastic like problems. Then the contact problem is solved using a direct numerical method at each time step. The convergence of the method in time and space is good for a spherical indenter. The dissymmetry of the contact patch due to hysteresis was found in three dimensions for the spherical indenter and two cylinders of different width. Finally the method was tested for a sinusoidal varying speed and shows a good efficiency.     

Contact vibration analysis of the functionally graded material coated half-space under a rigid spherical punch

This paper studies the contact vibration problem of an elastic half-space coated with functionally graded materials (FGMs) subject to a rigid spherical punch. A static force superimposing a dynamic time-harmonic force acts on the rigid spherical punch. Firstly, we give the static contact problem of FGMs by a least-square fitting approach. Next, the dynamic contact pressure is solved by employing the perturbation method. Lastly, the dynamic contact stiffness with different dynamic contact displacement conditions is derived for the FGM coated half-space. The effects of the gradient index, coating thickness, internal friction, and punch radius on the dynamic contact stiffness factor are discussed in detail.     

Effect of friction on subsurface stresses in sliding line contact of multilayered elastic solids

A numerical integral scheme based on Fourier transformation approach is employed to investigate the effect of friction on subsurface stresses arising from the two-dimensional sliding contact of two multilayered elastic solids. The analysis incorporates bonded and unbonded interface boundary conditions between the coating layers. Two line contact problems are presented. The first one is the contact problem between a rigid cylinder and a two-layer half space and the second one is the indentation of a multilayered elastic half-space by a flat rigid punch. The effects of the surface coating on the contact pressure distribution and subsurface stress field are presented and discussed.     

Rolling resistance of a rigid sphere with viscoelastic coatings

We present a novel three-dimensional boundary-element formulation that fully characterizes the mechanical behavior of the external boundary of a multi-layered viscoelastic coating attached to a hard rotating spherical core. The proposed formulation incorporates both, the viscoelastic, and the inertial effects of the steady-state rolling motion of the sphere, including the Coriolis effect. The proposed formulation is based on Fourier-domain expressions of all mechanical governing equations. It relates two-dimensional Fourier series expansions of surface displacements and stresses, which results in the formation of a compliance matrix for the outer boundary of the deformable coating, discretized into nodes. The computational cost of building such a compliance matrix is optimized, based on configurational similarities and symmetry. The proposed formulation is applied, in combination with a rolling contact solving strategy, to evaluate the viscoelastic rolling friction of a coated sphere on a rigid plane. Steady-state results generated by the proposed model are verified by comparison to those obtained from running dynamic simulations on a three-dimensional finite element model, beyond the transient. A detailed application example includes a verification of convergence and illustrates the dependence of rolling resistance on the applied load, the thickness of the coating, and the rolling velocity.     

Spatial contact problems for a prestressed incompressible elastic layer

Two problems are considered on frictionless indentation of a stamp into the upper face of a layer with a homogeneous field of initial stresses present in the layer. The model of an isotropic incompressible nonlinearly-elastic material determined by the Mooney potential is used. The following two cases are studied: the lower face of the prestressed layer is rigidly fixed, and the lower face of a prestressed layer is supported by a rigid foundation without friction. It is assumed that the additional stresses due to the action of the stamp on the layer are small as compared with the initial stresses. This assumption makes it possible to linearize the problems of determining the additional stresses. In what follows, the problems are reduced to solving two-dimensional integral equations (IE) of the first kind with symmetric irregular kernels with respect to the pressure in the contact region. As an example, the case of an elliptic (in plan) stamp acting on a layer is considered. The spatial contact problem for a prestressed elastic half-space was first considered in [1].     

Contact with friction of a rigid cylinder with an elastic half-space

An exact solution to the problem of indentation with friction of a rigid cylinder into an elastic half-space is presented. The corresponding boundary-value problem is formulated in planar bipolar coordinates, and reduced to a singular integral equation with respect to the unknown normal stress in the slip zones. An exact analytical solution of this equation is constructed using the Wiener-Hopf technique, which allowed for a detailed analysis of the contact stresses, strain, displacement, and relative slip zone sizes. Also, a simple analytical solution is furnished in the limiting case of full stick between the cylinder and half-space.     

Mechanics of non-slipping adhesive contact on a power-law graded elastic half-space

In previous work about axisymmetric adhesive contact on power-law graded elastic materials, the contact interface was often assumed to be frictionless, which is, however, not always the case in practical applications. In order to elucidate the effect of friction and the coupling between normal and tangential deformations, in the present paper, the problem of a rigid punch with a parabolic shape in non-slipping adhesive contact with a power-law graded half-space is studied analytically via singular integral equation method. A series of closed-form analytical solutions, which include the frictionless and homogeneous solutions as special cases, are obtained. Our results show that, compared with the frictionless case, the interfacial friction tends to reduce the contact area and the indentation depth during adhesion. The magnitude of the coupling effect depends on both the Poisson ratio and the gradient exponent of the half-space. This effect vanishes for homogeneous incompressible as well as for linearly graded materials but becomes significant for auxetic materials with negative Poisson’s ratio. Furthermore, influence of mode mixity on the adhesive behavior of power-law graded materials, which was seldom touched in literature, is discussed in details.     

Adhesive elastic contact between a symmetric indenter and an elastic film

This paper examines the frictionless adhesive elastic contact problem of a rigid sphere indenting a thin film deposited on a substrate. The result is then used to model the elastic phase of micro-nanoscale indentation tests performed to determine the mechanical properties of coatings and films. We investigate the elastic response including the effects of adhesion, which, as the scale decreases to the nano level, become an important issue. In this paper, we extend the Johnson–Kendall–Roberts, Derjaguin–Muller–Toporov, and Maugis–Dugdale half-space adhesion models to the case of a finite thickness elastic film coated on an elastic substrate. We propose a simplified model based on the assumption that the pressure distribution is that of the corresponding half-space models; in doing so, we investigate the contact radius/film thickness ratio in a range where it is usually assumed the half-space model. We obtain an analytical solution for the elastic response that is useful for evaluating the effects of the film-thickness, the interface film–substrate conditions, and the adhesion forces. This study provides a guideline for selecting the appropriate film thickness and substrate to determine the elastic constants of film in the indentation tests.     

Exact analysis of the orientation-adjusted adhesive full stick contact of layered structures with the asymmetric bipolar coordinates

The adhesion failure has become one dominant factor in determining the reliability and service life of miniaturized devices subject to loadings with arbitrary orientations. This article establishes an adhesive full stick contact model between an elastic half-space and a rigid cylinder loaded in any direction. Using the Papkovich-Neuber functions, the Fourier integral transform, and the asymmetric bipolar coordinates, the exact solution is obtained. Unlike the Johnson-Kendall-Roberts (JKR) model, the present adhesive contact model takes into account the effects of the load direction as well as the coupling of the normal and tangential contact stresses. Besides, it considers the full stick contact which has large values of the friction coefficient between contacting surfaces, contrary to the frictionless contact supposed in the JKR model. The result shows that suitable angles can be found, which makes the contact surfaces difficult to be peeled off or easy to be pressed into.

     

Steady Sliding Frictional Contact Problems in Linear Elasticity

The existence and uniqueness of an equilibrium solution to frictional contact problems involving a class of moving rigid obstacles is studied. At low friction coefficient values, the steady sliding frictional contact problem is uniquely solvable, thanks to the Lions-Stampacchia theorem on variational inequalities associated with a nonsymmetric coercive bilinear form. It is proved that the coerciveness of the bilinear form can be lost at some positive critical value of the friction coefficient, depending only on the geometry and the elastic properties of the body. An example presented here, shows that infinitely many solutions can be obtained when the friction coefficient is larger than the critical value. This result is paving the road towards a theory of jamming in terms of bifurcation in variational inequality. The particular case where the elastic body is an isotropic half-space is studied. The corresponding value of the critical friction coefficient is proved to be infinite in this case. In the particular case of the frictionless situation, our analysis incidentally unifies the approaches developed by Lions-Stampacchia (variational inequalities) and Hertz (harmonic analysis on the half-space) to contact problems in linear elasticity.     

Indentation of a spherical cavity in an elastic body by a rigid spherical inclusion: influence of non-classical interface conditions

This paper examines the indentation of an elastic body by a rigid spherical inclusion. In contrast to conventional treatments where the contact between a rigid inclusion and the elastic medium is regarded as being perfectly bonded, we examine the influence of non-classical interface conditions including frictionless bilateral contact, separation and Coulomb friction on the load–displacement behaviour of the spherical rigid inclusion. Both analytical methods and boundary element techniques are used to examine the inclusion/elastic medium interaction problems. This paper also provides a comprehensive review of non-classical interface conditions between inclusions and the surrounding elastic media.     

Asymptotic modeling of the impact of a spherical indenter on an elastic half-space

The impact of a rigid sphere on a homogeneous, isotropic elastic half-space in the absence of friction and adhesion is considered. The influence of the superseismic stage immediately following the moment of first contact upon the impact process is investigated in the frame of the Hertzian impact theory. The first order asymptotic approximation for the contact force in a three-dimensional dynamic contact problem with the slowly moving contact zone boundary is obtained and the corresponding asymptotic model of impact is developed. The motion of the indenter as it indents and rebounds from the elastic medium is analytically described. Explicit formulas are derived for the peak indentation depth, contact time, and rebound velocity as functions of the initial impact velocity, indenter mass, and characteristics of the elastic half-space.     

Frictional contact of two rotating elastic disks

We study the problem of constrained uniform rotation of two precompressed elastic disks made of different materials with friction forces in the contact region taken into account. The exact solution of the problem is obtained by the Wiener-Hopf method.An important stage in the study of rolling of elastic bodies is the Hertz theory [1] of contact interaction of elastic bodies with smoothly varying curvature in the contact region under normal compression. Friction in the contact region is assumed to be negligible. If there are tangential forces and the friction in the contact region is taken into account, then the picture of contact interaction of elastic bodies changes significantly. Although the normal contact stress distribution strictly follows the Hertz theory for bodies with identical elastic properties and apparently slightly differs from the Hertz diagram for bodies made of different materials, the presence of tangential stresses results in the splitting of the contact region into the adhesion region and the slip region. This phenomenon was first established by Reynolds [2], who experimentally discovered slip regions near points of material entry in and exit from the contact region under constrained rolling of an aluminum cylinder on a rubber base. The theoretical justification of the partial slip phenomenon in the contact region, discovered by Reynolds [2], can be found in Carter [3] and Fromm [4]. Moreover, Fromm presents a complete solution of the problem of constrained uniform rotation of two identical disks. Apparently, Fromm was the first to consider the so-called “clamped” strain and postulated that slip is absent at the point at which the disk materials enter the contact region.Ishlinskii [5, 6] gave an engineering solution of the problem on slip in the contact region under rolling friction. Considering the problem on a rigid disk rolling on an elastic half-plane, we model this problem by an infinite set of elastic vertical rods using Winkler-Zimmermann type hypotheses. Numerous papers of other authors are surveyed in Johnson’s monograph [7].The exact solution of the problem on the constrained uniform rotation of precompressed rigid and elastic disks under the assumptions of Fromm’s theory is contained in the papers [8, 9]. In the present paper, we generalize the solution obtained in [8, 9] to the case of two elastic disks made of different materials.     

A receding contact problem for an anisotropic elastic medium consisting of a layer and a half plane

This paper considers a frictionless receding contact problem between an anisotropic elastic layer and an anisotropic elastic half plane, when the two bodies are pressed together by means of a rigid circular stamp. The problem is reduced to a system of singular integral equations in which the contact stresses and lengths are the unknown functions. Numerical results for the contact stresses and the contact lengths are given by depending on various fibre orientations.     

Contact analysis in the presence of an ellipsoidal inhomogeneity within a half space

Many materials contain inhomogeneities or inclusions that may greatly affect their mechanical properties. Such inhomogeneities are for example encountered in the case of composite materials or materials containing precipitates. This paper presents an analysis of contact pressure and subsurface stress field for contact problems in the presence of anisotropic elastic inhomogeneities of ellipsoidal shape. Accounting for any orientation and material properties of the inhomogeneities are the major novelties of this work. The semi-analytical method proposed to solve the contact problem is based on Eshelby’s formalism and uses 2D and 3D Fast Fourier Transforms to speed up the computation. The time and memory necessary are greatly reduced in comparison with the classical finite element method. The model can be seen as an enrichment technique where the enrichment fields from the heterogeneous solution are superimposed to the homogeneous problem. The definition of complex geometries made by combination of inclusions can easily be achieved. A parametric analysis on the effect of elastic properties and geometrical features of the inhomogeneity (size, depth and orientation) is proposed. The model allows to obtain the contact pressure distribution – disturbed by the presence of inhomogeneities – as well as subsurface and matrix/inhomogeneity interface stresses. It is shown that the presence of an inclusion below the contact surface affects significantly the contact pressure and subsurfaces stress distributions when located at a depth lower than 0.7 times the contact radius. The anisotropy directions and material data are also key elements that strongly affect the elastic contact solution. In the case of normal contact between a spherical indenter and an elastic half space containing a single inhomogeneity whose center is located straight below the contact center, the normal stress at the inhomogeneity/matrix interface is mostly compressive. Finally when the axes of the ellipsoidal inclusion do not coincide with the contact problem axes, the pressure distribution is not symmetrical.     

Mechanics of indentation for piezoelectric thin films on elastic substrate

Frictionless normal indentation problem of rigid flat-ended cylindrical, conical and spherical indenters on piezoelectric film, which is either in frictionless contact with or perfectly bonded to an elastic half-space (substrate), is investigated. Both conducting and insulating indenters are considered. With Hankel transform, the general solutions of the homogeneous governing equations for the piezoelectric layer and the elastic half-space are presented. Using the boundary conditions for a vertical point force or a point electric charge, and the boundary conditions on the film/substrate interface, the Green’s functions can be obtained by solving sets of simultaneous linear algebraic equations. The solution of the indentation problem is obtained by integrating these Green’s functions over the contact area with unknown surface tractions or electric charge distribution, which will be determined from the boundary conditions on the contact surface between the indenter and the film. The solution is expressed in terms of dual integral equations that are converted to a Fredholm integral equation of the second kind and solved numerically. Numerical examples are also presented. The comparison between two film/substrate bonding conditions is made. It shows that the indentation rigidity of the film/substrate system is lower when the film is in frictionless contact with the substrate. The effects of the Young’s modulus and Poisson’s ratio of the elastic substrate, indenter electrical condition and indenter prescribed electric potential on the indentation responses are presented.     

Frictional contact problem of a rigid stamp and an elastic layer bonded to a homogeneous substrate

In this study, the frictional contact problem for a layer bonded to a homogeneous substrate is considered according to the theory of elasticity. The layer is indented by a rigid cylindrical stamp which is subjected to concentrated normal and tangential forces. The friction between the layer and the stamp is taken into account. The problem is reduced to a singular integral equation of the second kind in which the contact pressure function and the contact area are the unknown by using integral transform technique and the boundary conditions of the problem. The singular integral equation is solved numerically using both the Jacobi polynomials and the Gauss?CJacobi integration formula, considering equilibrium and consistency conditions. Numerical results for the contact pressures, the contact areas, the normal stresses, and the shear stresses are given, for both the frictional and the frictionless contacts.     

On deforming of a linear viscoelastic orthotropic half-space under the turning rigid cylindrical roller

In this paper we consider the problem of rigid cylinder turning on a linear viscoelastic orthotropic half-space with Coulomb's friction acting along the contact area. Results for extents of contact area and pressure under the cylinder are obtained using Volterra's principle. The obtained functions of viscoelastic operators are interpreted by a method based on expansion of such functions in operator continued fractions. A solution is given for the general type of resolvent viscoelastic operators expressing rheological properties of half-space material. Algebra of resolvent Volterrian operators is used to facilitate the calculations. An example is given to illustrate the results for real viscoelastic material with the rheological properties expressed by the operators of Yu.N. Rabotnov.     

Adhesion-induced instabilities in elastic and elastic-plastic contacts during single and repetitive normal loading

Adhesive interaction in spherical contacts was modeled with the Lennard-Jones (L-J) potential. Elastic adhesive contact was analyzed by the equivalent system of a rigid sphere with reduced radius of curvature and a half-space of effective elastic modulus. The critical gap at the instant of abrupt surface contact (jump-in) and separation (jump-out) was determined from the deformed surface profile of the elastic half-space and geometrical relationships. A finite element model of a rigid sphere and an elastic-plastic half-space was used to examine elastic-plastic adhesive contact. Surface adhesion was modeled by nonlinear springs with a force-displacement relationship governed by the L-J potential. The evolution of the interfacial force and the central gap distance as well as the occurrence of jump-in and jump-out instabilities were investigated in terms of the Tabor parameter, plasticity parameter, and dimensionless maximum normal displacement. The force-displacement response due to several approach-retraction cycles was interpreted in the context of elastic and plastic shakedown behaviors using dimensionless parameters.     

Modeling the influence of the coating deposition technology on the contact interaction characteristics

For a multilayer elastic half-space, we consider an axisymmetric loading model taking into account damage on the interface between the layers. The influence of intermediate layers arising in various coating technologies on the contact and internal stresses occurring in the coating and the substrate under elastic indentation conditions is studied for relatively rigid and nonrigid coatings.