Polyisobutylene‐based polyurethanes. VI. Unprecedented combination of mechanical properties and oxidative/hydrolytic stability by H‐bond acceptor chain extenders

We describe the design, synthesis, characterization, and testing of novel polyurethanes (PUs) exhibiting unprecedented combinations of outstanding mechanical properties and oxidative/hydrolytic stabilities. This achievement is due to the use of polyisobutylene (PIB) soft segments plus flexible H‐bond acceptor chain extenders (HACEs): the PIB imparts superior oxidative/hydrolytic stability and the HACE produces reinforcing H‐bonds, which lead to outstanding mechanicals. Oxidative/hydrolytic stability was quantitated by retention of tensile strength and elongation after exposure to nitric acid. PUs containing 60–70% PIB retain their mechanical properties, whereas Carbothane®, Bionate®, and Elast‐Eon?, PUs marketed for chemical stability, degrade severely under the same conditions. Various HACEs were identified (e.g., hexaethylene glycol, tripropylene glycol, tributylene glycol, 3,3′‐diamino‐N‐methyl‐dipropylamine, etc.) and their effect on mechanical properties was investigated. A PIB‐ and HACE‐containing PU exhibited 29.2 MPa tensile strength, 620% elongation, and 80 Shore A hardness. Properties were analyzed in terms of stress–strain profiles, differential scanning calorimetry traces, dynamic mechanical thermal analysis plots, and oxidative/hydrolytic stability. The properties of various PIB‐based rubbers, that is, thermoplastic PUs, SIBSTAR®, and thermoset butyl rubber are compared. The novel PUs are promising candidates for biomaterials and industrial applications where a combination of mechanical properties and oxidative/hydrolytic stability is of the essence. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2361–2371, 2010     

Polyisobutylene‐based polyurethanes. V. Oxidative‐hydrolytic stability and biocompatibility

The oxidative/hydrolytic stability of polyurethanes (PUs) containing exclusively polyisobutylene (PIB), or mixed PIB/polytetramethylene oxide (PTMO), or mixed PIB/polyhexamethylene carbonate (PC) soft segments was investigated. The tensile strengths and elongations of various PUs were determined before and after agitating in 35% HNO₃ or 20% H₂O₂/0.1 M CoCl₂ solutions and retentions were quantified. The presence of PIB imparts significant oxidative/hydrolytic resistance. The tensile strength and elongation of PUs containing 70% PIB, or those of mixed PIB/PC soft segments with 50% PIB, remained essentially unchanged upon exposure to HNO₃; in contrast, PUs containing mixed PIB/PTMO soft segments with 50% PIB underwent significant degradation. The tensile strength of PUs with mixed PIB/PC (60/10%) soft segment increased after exposure to HNO₃, most likely because of oxidative crosslinking of PC segments. PIB/PTMO‐ and PIB/PC‐based PUs and commercially available PUs (Elast‐Eon® and Carbothane®) were exposed to H₂O₂/CoCl₂ solutions for up to 14 weeks. Although the experimental PIB/PC‐based PUs exhibited negligible change in mechanical properties and no surface damage, Elast‐Eon® and Carbothane® showed significant surface damage. PIB‐based polyureas and Bionate® were implanted in rats for 4 weeks in vivo, and their biocompatibility was investigated. The biocompatibility of PIB‐based materials was superior to Bionate®. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2194–2203, 2010     

Polyisobutylene‐based polyurethanes with unprecedented properties and how they came about

This highlight concerns the birth, development, and present status of unique polyurethanes consisting of polyisobutylene soft segments and conventional hard segments (PIB‐based PUs) exhibiting unprecedented combinations of mechanical properties and oxidative/hydrolytic/biological stability. Impetus for developments was to improve the rather poor chemical resistance of conventional polyurethanes by replacing their soft segments with polyisobutylene segments. Research started in the 1980s with the synthesis of α,ω‐polyisobutylene diols (HO‐PIB‐OH) by the inifer technique and preparation of PIB‐based PUs, which indeed exhibited outstanding stabilities, however, had poor mechanical properties. Because of cumbersome early techniques and expensive reagents, worldwide research and industrial interest waned and developments went into hibernation. Recent discoveries, including living isobutylene polymerization, improved end‐functionalizations, inexpensive ingredients, and new insight into PU morphology, lead to simple and less expensive synthesis strategies and, consequently, to resumption of fundamental and applied research. Presently, we can produce kilogram quantities of polyurethanes and polyureas with unprecedented combinations of excellent physical–mechanical–environmental–biological and processing properties. This highlight focuses on facts and insights, which occurred since the discovery and shaped developments. These events are worth reviewing and analyzing because they illustrate how contemporary academic research is driven by curiosity (fun) and economic considerations (money). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Polyisobutylene‐based polyurethanes. VIII. Polyurethanes with ‐O‐S‐PIB‐S‐O‐ soft segments

We describe the synthesis, characterization, and select properties of a novel polyurethane (PU) prepared using a new polyisobutylene diol, HO‐CH₂CH₂‐S‐PIB‐S‐CH₂CH₂‐OH, soft segment and conventional hard segments. The diol is synthesized by terminal functionalization of ally‐telechelic PIB followed by low‐cost thiol‐ene click chemistry. Properties of ‐S‐ containing PU (PIB_S‐PU) containing 72.5% PIB were investigated and compared to similar PUs made with HO‐PIB‐OH (PIB_O‐PU). Hydrolytic resistance was studied by contact with phosphate‐buffered saline, oxidative resistance by immersing in concentrated HNO₃, and metal ion oxidation resistance by exposure to CoCl₂/H₂O₂. Hydrolytic and oxidative resistances of PIB_S‐PU and PIB_O‐PU are similar and superior to a commercial PDMS‐based PU, Elast‐Eon? E2A. According to ¹H NMR spectroscopy the ‐S‐ in PIB_S‐PUs remained unchanged upon treatment with HNO₃, however, oxidized mainly to ‐SO₂‐ by CoCl₂/H₂O_2. Static mechanical properties of PIB_S‐PU and PIB_O‐PU are similar, except creep resistance of PIB_S‐PU is surprisingly superior. The thermal stability of PIB_S‐PUs is ～15 °C higher than that of PIB_O‐PU. FTIR spectroscopy indicates H bonded S atoms (N‐H…S) between soft and hard segments, which noticeably affect properties. DSC and XRD studies suggest random low‐periodicity crystals dispersed within a soft matrix. Energy dispersive X‐ray spectroscopy–scanning electron microscopy indicates homogeneous distribution of S atoms on PIB_S‐PU surfaces. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1119–1131     

Polyisobutylene‐based polyurethanes. IX. synthesis,characterization, and properties of polyisobutylene‐based poly(urethane‐ureas)

Polyisobutylene (PIB)‐based polyurethanes (PUs) exhibit unparalleled hydrolytic‐oxidative‐biologic stability and are melt processible, however, their mechanical (strength) properties are modest mainly due to insufficient H bonds. We posited and demonstrate that the ultimate properties of PIB‐PUs are enhanced, while their melt processibility is maintained, by the judicious introduction of urea linkages, i.e., strong bifurcated H bonds, in the chain. The incorporation of bifurcated H bonds in PIB‐PUs was achieved by using the conventional butane diol chain extender (CE) in combination with controlled amounts of amino alcohol as co‐chain extender (co‐CE). Polyurethanes containing both urethane and urea linkages are polyurethane‐ureas (PUU). Specifically, PIB‐PUUs prepared with PIB‐diol/MDI together with 80/20 mole % butane diol/amino butanol exhibited ～30 MPa tensile strength, ～550% elongation, ～80 Shore A hardness, and ～137 °C flow temperature. Other amino alcohols, i.e., amino ethanol, ‐propanol, and ‐hexanol, were less effective co‐CEs. ¹H‐NMR and FT‐IR spectroscopies indicate the presence of bifurcated H bonds in PIB‐PUUs prepared with CE/co‐CE combinations. Characterization by differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical thermal analysis, and creep experiments also suggest bifurcated H bonds in PIB‐PUU. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2361–2369     

Polyisobutylene‐based segmented polyureas. I. Synthesis of hydrolytically and oxidatively stable polyureas

Novel segmented polyurea elastomers containing soft polyisobutylene (PIB) segments were synthesized and characterized. The key ingredient, primary amine‐telechelic PIB oligomers (NH₂‐PIB‐NH₂) with number average molecular weights of 2500 and 6200 g/mol were synthesized. PIB‐based polyureas were prepared by using various aliphatic diisocyanates and diamine chain extenders with hard segment contents between 9.5 and 46.5% by weight. All copolymers displayed microphase morphologies as determined by dynamic mechanical analysis. Tensile strengths of nonchain‐extended and chain‐extended polyureas showed a linear dependence on the urea hard segment content. PIB‐based polyureas prepared with NH₂‐PIB‐NH₂ of M_n = 2500 g/mol, 4,4′‐methylendbis(cyclohexylisocyantate), and 1,6‐diaminohexane containing 45% hard segment exhibited 19.5 MPa tensile strength which rose to 23 MPa upon annealing at 150 °C for 12 h. With increasing hard segment content, elongation at break decreased from ～ 450% to a plateau of 110%. The hydrolytic and oxidative stability of PIB‐based polyureas were unprecedented. Although commercial “oxidatively resistant” thermoplastic polyurethanes degraded severely upon exposure to boiling water or concentrated nitric acid, the experimental polyureas survived without much degradation in properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 38–48, 2009     

Polyisobutylene‐based polyurethanes X: PU nanocomposites with s‐containing soft segments

Sulfur‐containing polyisobutylene (PIB)‐based polyurethane nanocomposite (PIB_s‐PU/NC) was synthesized using HO? CH₂CH₂? S? PIB? S? CH₂CH₂? OH for the soft segment, conventional hard segments of MDI and BDO, and organically modified montmorillonite (OmMMT) nanolayers. The properties of PIB_s‐PU/NC containing 72.5% PIB and 0.5% OmMMT were studied and contrasted with unmodified PIB_s‐PU. PIB_s‐PU/NC produces colorless optically clear films exhibiting enhanced tensile strength, elongation, oxidative–hydrolytic stability, and creep resistance relative to that of PIB_s‐PU. FTIR spectroscopy indicates H bonded S atoms between soft and hard segments, and OmMMT nanolayers. DSC and XRD suggest randomly dispersed low‐periodicity crystals and urea groups between galleries. We propose that minute amounts of OmMMT nanolayers become covalently attached to polyurethane chains and beneficially affect properties by acting as co‐chain extender/reinforcing filler. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2760–2765     

Calcification resistance of polyisobutylene and polyisobutylene‐based materials

Calcification of implanted biomaterials is highly undesirable and limits clinical applicability. Experiments were carried out to assess the calcification resistance of polyisobutylene (PIB), PIB‐based polyurethane (PIB‐PU), PIB‐PU reinforced with (CH₃)₃N⁺CH₂CH₂CH₂NH₂ I^?‐modified montmorillonite (PIB‐PU/nc), PIB‐based polyurethane urea (PIB‐PUU), PIB‐PU containing S atoms (PIB_S‐PU), PIB_S‐PU reinforced with (CH₃)₃N⁺CH₂CH₂CH₂NH₂ I^?‐modified montmorillonite (PIB_S‐PU/nc), and poly(isobutylene‐b‐styrene‐b‐isobutylene) (SIBS), relative to that of a clinically widely implanted polydimethylsiloxane (PDMS)–based PU, Elast‐Eon (the “control”). Samples were incubated in simulated body fluid for 28 days at 37°C, and the extent of surface calcification was analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM), energy‐dispersive X‐ray spectroscopy (EDX), X‐ray photoelectron spectroscopy (XPS), and Fourier‐transform‐infrared (FT‐IR) spectroscopy. Whereas the PDMS‐based PU showed extensive calcification, PIB and PIB‐PU containing 72.5% PIB, ie, a polyurethane whose surface is covered with PIB, were free of calcification. PIB_S‐PU and PIB‐PUU, ie, polyurethanes that contain S or urea groups, respectively, were slightly calcified. The amine‐modified montmorillonite‐reinforcing agent reduced the extent of calcification. SIBS was found slightly calcified. Evidently, PIB and materials fully coated with PIB are calcification resistant.     

Minute amounts of organically modified montmorillonite improve the properties of polyisobutylene‐based polyurethanes

We discovered that polyisobutylene (PIB)‐based polyurethanes (PIB‐PUs) containing minute amounts (0.5%) of chemically bound organically modified montmorillonite (OmMMT) surprisingly produce films exhibiting improved properties. The OmMMT was prepared by reacting sodium montmorillonite (Na⁺MMT^?) with quaternary ammonium salts of a tertiary amine carrying a ? NH₂ functionality. The positively charged quaternary amine group becomes electrostatically attached to negatively charged MMT layers and defoliates it, whereas the free ? NH₂ group reacts with diisocyanates and acts as an additional chain extender. Thus, when OmMMT is added to a mixture of ingredients assembled for the synthesis of PIB‐PUs, this modified clay becomes an integral part of the PU. Specifically, we found that the integration of 0.5% OmMMT to PIB‐based PUs produces films with significantly enhanced tensile strength, elongation, toughness, creep, and stress relaxation relative to that of PIB‐PUs. The findings were discussed and explained in terms of a proposed morphology for the nanocomposite. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4076–4087     

Polyisobutylene‐based polyurethanes. II. Polyureas containing mixed PIB/PTMO soft segments

The design, synthesis, characterization, and structure–property behavior of polyureas containing novel soft segments of mixed polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) chains and conventional hard segments is presented. Modest amounts (12%) of PTMO in the soft PIB phase significantly increase both the tensile strength and elongation of the polyureas. These polyureas exhibit not only oxidative/hydrolytic stabilities far superior to Bionate® and Elast‐Eon® considered the most oxidatively stable polyurethanes on the market but also display mechanical properties (29 MPa tensile strength and 200% elongation) approaching those of conventional thermoplastic polyurethanes. The surfaces of these polyureas are covered/protected by PIB segments, which will lead to excellent biocompatibility. Our results demonstrate that the PTMO segments facilitate stress transfer from the continuous mixed soft phase to the dispersed hard phase, which strengthens and flexibilizes PIB‐based polyureas and thus significantly improves elastomeric properties without compromising oxidative and hydrolytic stability. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2787–2797, 2009     

Polyisobutylene‐based polyurethanes. III. Polyurethanes containing PIB/PTMO soft co‐segments

The synthesis, characterization, and structure–property behavior of polyurethanes containing polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) soft co‐segments and bis(4‐isocyanatocyclohexyl)methane (HMDI)/hexanediol (HDO) hard segments is presented. The mechanical (stress/strain, hardness, and hysteresis) properties of these novel polyurethanes were investigated over a broad composition range. PIB‐based polyurethanes with HMDI/HDO hard segments showed better mechanical properties than earlier polyurethanes containing highly crystalline hard segments. The addition of moderate amounts (20% by weight) of PTMO significantly increased both tensile strengths and elongation. In the presence of larger amounts of PIB, these polyurethanes are expected to possess oxidative/hydrolytic/enzymatic stabilities superior to commercially available polyurethanes. These polyurethanes are softer and exhibit hysteresis superior to or comparable with conventional polyurethanes. According to initial thermal studies, these materials show good melt processibility. Overall, the mechanical properties of PIB based hybrid polyurethanes are similar to commercially important polyurethane type biomaterials. Our results show that the incorporation of PTMO segments to PIB‐based polyurethanes significantly improves elastomeric properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5278–5290, 2009     

Polyurethanes with separately tunable biodegradation behavior and mechanical properties for tissue engineering

Two series (random and block) poly(glycolide‐co‐ε‐caprolactone) macrodiols with various glycolide to ε‐caprolactone ratios (50/50 and 30/70, R‐PG50C, R‐PG30C, B‐PG50C, and B‐PG30C) were synthesized. Next, segmented polyurethanes (PUs) were synthesized based on the synthesized macrodiols, 1,6‐hexamethylene diisocyanate and 1,4‐butanediol (PU‐R30, PU‐R50, PU‐B30, and PU‐B50). Effect of glycolide (G) and ε‐caprolactone (C) monomers arrangement (random or block) on the PUs properties were investigated via FTIR, ¹H NMR, DSC, TGA, DMA, SEM, and mechanical tests. All PUs illustrated T_g (−33°C to −48°C) and T_m (102°C to 139°C) corresponding to the soft and the hard segments, respectively. Polymers based on block macrodiols also showed T_m related to the soft segments. While PUs underwent a two‐step thermal degradation, the PUs based on block macrodiols indicated higher degradation temperature. Dynamic mechanical analysis results evidenced development of a well‐defined microphase separated structure in PU‐R30. Contact angle (about 70°‐80°) and water uptake (around 20% after 24 hours) of the PU films are close to those suitable for tissue engineering materials. The PU based on R‐PG30C (PU‐R30) exhibited the highest tensile strength (2.87 MPa) followed by PU‐B50 and PU‐R50. Over a 63‐day in vitro degradation study in phosphate buffered saline, the PUs showed variable weight loss (up to 40%) depending on their soft segments composition and arrangement. Also, the PUs showed no cytotoxicity. Thus, these PUs with tunable biodegradation rate and mechanical properties are suitable candidates for tissue engineering.     

Low‐cost bifunctional initiators for bidirectional living cationic polymerization of olefins. III. centrally functionalized polyisobutylenes

Allyl‐telechelic polyisobutylene (A‐PIB‐A) produced by the bis‐benzocyclobutane dichloride (bBCB‐diCl) initiator contains the bis‐benzocyclobutane (bBCB) fragment at the center of the macromolecule (A‐PIB‐bBCB‐PIB‐A). Thermolysis of A‐PIB‐bBCB‐PIB‐A quantitatively converts the central bBCB fragment to a substituted conjugated tetraene (A‐PIB‐tetraene‐PIB‐A). The structure of A‐PIB‐tetraene‐PIB‐A was anticipated from small molecule models and identified/quantitated by ¹H NMR spectroscopy. This is the first time a reactive functional group was introduced at the statistical center of a (telechelic) PIB. Subsequently, the A‐PIB‐tetraene‐PIB‐A was peroxidized to an epoxy derivative. Reaction of the A‐PIB‐tetraene‐PIB‐A with HSCH₂CH₂OH produced HOCH₂‐telechelic PIB containing a central  CH₂OH function, and hydrosilation with HSi(Me₂)‐O‐Si(Me₂)H produced SiH‐telechelic PIB with a central  SiH function. Reactions with maleic anhydride, tetracyanoethylene, butyl lithium, and potassium permanganate have also been examined. In sum, A‐PIB‐bBCB‐PIB‐A and A‐PIB‐tetraene‐PIB‐A are useful intermediates for the synthesis of novel PIB‐based materials for various end uses under investigation. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1140–1145     

Networks and conetworks of PIB‐based cyanoacrylate‐telechelic prepolymers: Synthesis,characterization, and properties

Novel networks and conetworks were prepared by the instantaneous polymerization of cyanoacrylate‐telechelic three‐arm star polyisobutylene [Ø(PIB‐CA)₃] and the copolymerization of Ø(PIB‐CA)₃/2,4,4‐trimethylpentane cyanoacrylate (TMP‐CA) mixtures, respectively, by means of strong nucleophiles, such as NEt₂‐telechleic linear or three‐arm star PIBs [Ø(PIB‐NEt₂)_{2 or 3}]. The reactants were combined in the bulk in double‐barrel syringes by reaction injection molding (RIM). The chemical and mechanical properties of products prepared in the bulk and by conventional solution techniques were characterized by various techniques (swelling, extractables, FTIR and NMR spectroscopies, Instron, microhardness, oxidative resistance, DSC, DMTA). Conditions for the preparation of rubbery materials for possible biomedical applications were developed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2612–2623, 2008     

PIB‐based polyurethanes. IV. The morphology of polyurethanes containing soft co‐segments*

Novel polyurethanes consisting of polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) or PIB/poly(hexamethylene carbonate) (PC) soft co‐segments in combination with 4,4′‐methylene‐bis(cyclohexyl isocyanate)/1,6‐hexanediol, 1,4‐butanediol, or 1,6‐hexamethylene diamine hard segments exhibit excellent mechanical properties (upto 31 MPa tensile strength with 700% elongation) together with unprecedented oxidative/hydrolytic stability. A structural model of the morphology of these polyurethanes was developed that reflects this combination of properties. The key new elements of our model are H bridges between the PTMO and PC type soft and urethane hard segments, which compatibilize the soft and hard domains, and the presence of large quantities of chemically resistant PIB soft segments that protect the other oxidatively/hydrolytically vulnerable constituents. A variety of FTIR, DSC, SAXS, AFM, and DMTA experiments strongly support the proposed morphological model. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6180–6190, 2009     

Minor amounts of glycerol improve the properties of polyisobutylene‐based polyurethane and its nanocomposites

The synthesis of primary hydroxyl‐telechelic polyisobutylene, HOCH₂‐PIB‐CH₂OH, often yields product the number average terminal functionality ( $f_{n,{\mathrm{CH}}_2\mathrm{OH}}$) of which is less than theoretical 2.0, typically $f_{n,{\mathrm{CH}}_2\mathrm{OH}}$ = 1.75–1.95. Polyurethane (PU) prepared with such low‐cost imperfect PIB‐diols, unsurprisingly, exhibit poor overall properties. Herein we report that mechanical, rheological, and thermal properties of polyisobutylene‐based polyurethane (PIB‐PU) and PIB‐PU reinforced with organically modified montmorillonite (OmMMT) prepared with PIB‐diol of $f_{n,{\mathrm{CH}}_2\mathrm{OH}}$ = 1.85 are significantly enhanced by glycerol. Specifically, we document that calculated minor amounts of glycerol substantially improves tensile strength, ultimate elongation, elastic modulus, toughness, rubbery plateau, flow temperature, creep, permanent set, rate of recovery after loading, and thermal properties of PIB‐PU and OmMMT‐reinforced PIB‐PU prepared with PIB‐diol of $f_{n,{\mathrm{CH}}_2\mathrm{OH}}$ = 1.85. The observations are summarized and discussed in terms of chemistry, micromorphology, and viscoelasticity. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 929–935     

Rendering polyureas melt processible

Because of the presence of extensive H‐bonding in the hard segments, polyureas are processed by solution techniques (e.g., dry spinning) by the use of relatively costly and environmentally unfriendly solvents. Thus, the objective of this research was to render polyureas melt processible, (i.e., to reduce their flow temperature, T_flow) without compromising their excellent mechanical properties. We hypothesized and herein demonstrate that by using conventional chain extenders (CEs) in combination with small amounts of H‐bond acceptor chain extenders (HACEs), the T_flow of polyureas can be significantly reduced from ～230 to ～180 °C, and thus melt processible products with excellent mechanical properties can be obtained. We document the synthesis of conventional polytetramethylene oxide‐based and novel polyisobutylene (PIB)‐based polyureas with T_flows ～ 180 °C and excellent mechanicals by the addition of few percents of commercially available HACEs. Products were characterized by various techniques, including Instron (tensile strengths, elongations), durometer (Shore A Hardness), dynamic mechanical thermal analysis (T_flow), and thermal gravimetric analysis (TGA) (thermal weight loss). According to TGA, a polyurea with T_flow of ～180 °C did not degrade up to ～234 °C in air. A micromorphology for melt processible polyureas is proposed that emphasizes flexibilized hard segments in the presence of HACEs. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Direct functionalization of polyisobutylene by living initiation with α‐methylstyrene epoxide

This article describes the synthesis and characterization of polyisobutylene (PIB) carrying one primary hydroxyl head group and a tertiary chloride end group, [Ph? C(CH₃)(CH₂OH)–PIB–CH₂? C(CH₃)₂Cl] prepared with direct functionalization via initiation. The polymerization of isobutylene was initiated with the α‐methylstyrene epoxide/titanium tetrachloride system. Living conditions were obtained from ?75 to ?50 °C (198–223 K). Low molecular weight samples (number‐average molecular weight ～ 4000 g/mol) were prepared under suitable conditions and characterized by Fourier transform infrared and ¹H NMR spectroscopy. The presence of primary hydroxyl head groups in PIB was verified by both methods. Quantitative Fourier transform infrared with 2‐phenyl‐1‐propanol calibration and ¹H NMR performed on both the hydroxyl‐functionalized PIB and its reaction product with trimethylchlorosilane showed that each polymer chain carried one primary hydroxyl head group. The synthetic methodology presented here is an effective and simple route for the direct functionalization of PIB. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1005–1015, 2002     

Thermal,mechanical, and morphological properties of novolac‐type phenolic resin blended with fullerenol polyurethane and linear polyurethane

Fullerenol polyurethane (C₆₀‐PU) and linear polyurethane (linear‐PU) modified phenolic resins were prepared in this study. Phenolic resin/C₆₀‐PU and phenolic resin/linear‐PU blends show good miscibility as a result of the intermolecular hydrogen bonding existing between phenolic resin and PU modifiers. DSC and thermogravimetric analysis methods were used to study the thermal properties of phenolic resin blended with different types of PUs. The intermolecular hydrogen bonding that existed between phenolic resin and C₆₀‐PU was investigated by Fourier transform infrared spectroscopy. The morphology and mechanical properties of phenolic resin/C₆₀‐PU and phenolic resin/linear‐PU blends were also investigated. The char yield of the modified phenolic resins decreased with increasing PU modifier content. Significant improvement in the toughness of the modified phenolic resins was observed. The improvements of impact strength were 27.4% for the phenolic resin/linear‐PU system and 54.3% for the phenolic resin/C₆₀‐PU system, respectively, both with 3 phr linear‐PU and C₆₀‐PU content. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2436–2443, 2001     

Novel thermoplastic elastomers. II. Properties of star‐block copolymers of PSt‐b‐PIB arms emanating from cyclosiloxane cores

Select mechanical, thermal, and rheological properties of star‐blocks consisting of 5–21 polystyrene‐b‐polyisobutylene (PSt‐b‐PIB) arms radiating from cyclosiloxane cores are described. The tensile properties of products containing 23–41 wt % of PSt are substantially higher (9.6–23.8 MPa) than those of linear triblocks of comparable arm molecular weights and compositions over the 25–85°C temperature range. The mechanical properties of star‐blocks seem to be much less sensitive to diblock contamination than linear triblock thermoplastic elastomers of similar hard/soft segment composition. The tensile strength of star‐blocks increases by increasing the number of arms (N_w,arm) and reaches a plateau in the N_w,arm = 5–10 range. Star‐blocks exhibit higher strengths with lower PSt segmental M_n than linear triblocks. Solvent cast triblock copolymers exhibit higher tensile strengths than compression molded products; however, star‐blocks show no significant property differences between cast and molded samples. The dynamic melt viscosities of the star‐blocks are substantially lower than those of linear triblocks with comparable hard/soft segment compositions, which is consistent with the star's unique microarchitecture and should lead to improved overall processibility. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 815–824, 1999