Combustion of partially premixed spray jets

Gas turbines, liquid rocket motors, and oil-fired furnaces utilize the spray combustion of continuously injected liquid fuels. In most cases, the liquid spray is mixed with an oxidizer prior to combustion, and further oxidizer is supplied from the outside of the spray to complete diffusion combustion. This rich premixed spray is called “partially premixed spray.” Partially premixed sprays have not been studied systematically although they are of practical importance. In the present study, the burning behavior of partially premixed sprays was experimentally studied with a newly developed spray burner. A fuel spray and an oxidizer, diluted with nitrogen, was injected into the air. The overall equivalence ratio of the spray jet was set larger than unity to establish partially premixed spray combustion. In the present burner, the mean droplet diameter of the atomized liquid fuel could be varied without varying the overall equivalence ratio of the spray jet. Two combustion modes with and without an internal flame were observed. As the mean droplet diameter was increased or the overall equivalence ratio of the spray jet was decreased, the transition from spray combustion only with an external group flame to that with the internal premixed flame occurred. The results suggest that the internal flame was supported by flammable mixture through the vaporization of fine droplets, and the passage of droplet clusters deformed the internal flame and caused internal flame oscillation. The existence of the internal premixed flame enhanced the vaporization of droplets in the post-premixed-flame zone within the external diffusion flame.     

Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

Coupling of turbulence on the ignition of multicomponent sprays

This study examines the effect of turbulence on the ignition of multicomponent surrogate fuels and its role in modifying preferential evaporation in multiphase turbulent spray environments. To this end, two zero-dimensional droplet models are considered that are representative of asymptotic conditions of diffusion limit and the distillation limit are considered. The coupling between diffusion, evaporation and combustion is first identified using a scale analysis of 0D homogeneous batch reactor simulations. Subsequently, direct numerical simulations of homogeneously dispersed multicomponent droplets are performed for both droplet models, in decaying isotropic turbulence and at quiescent conditions to examine competing time scale effects arising from evaporation, ignition and turbulence. Results related to intra-droplet transport and effects of turbulence on autoignition and overall combustion are studied using an aviation fuel surrogate. Depending on the characteristic scale, it is shown that turbulence can couple through modulation of evaporation time or defer the ignition phase as a result of droplet cooling or gas-phase homogenization. Both preferential evaporation and turbulence are found to modify the ignition delay time, up to a factor of two. More importantly, identical droplet ignition behavior in homogeneous gas phase can imply fundamentally different combustion modes in heterogeneous environments.     

Topological transitions of Jet A-1 lean azimuthal flames (LEAF)

Prior studies about liquid fuel combustion in a vitiated air environment have shown increased combustion efficiency with reduced NOx, CO, and soot emissions. The concept of lean azimuthal flame (LEAF), which can be associated to the latter combustion mode, is based on opposed injections of air and liquid fuel sprays in an axisymmetric chamber with a central outlet, which can result in a highly turbulent toroidal reaction zone. The mixture of fresh air and hot combustion products of each spray provides a vitiated cross-flow configuration to the next spray distributed along the chamber circumference, leading to ignition and sequential combustion of the sprays by the others. The present paper deals with a LEAF combustor with air-assisted spray atomization, which has not been investigated so far. The combustor is fueled with Jet A-1 and operated from 15 to 25 kW with variations in the atomization-air to liquid mass flow ratio (ALR). This study focuses on the flame topology transitions as a function of atomizer ALR. Experimental results based on flame chemiluminescence and OH planar laser-induced fluorescence show two flame topologies: tubular and LEAF topology for ratio of 2 and 4, respectively (denoted ALR2 and ALR4). The spray Mie scattering indicates a significant presence of unburnt droplets for ALR2, whereas quick evaporation is observed for ALR4 cases. In this paper, we propose and validate a basic model based on the spray droplet size distribution, and the evaporation and convection timescales, which are the prominent factors governing the flame topology. Indeed, for ALR2, the evaporation timescale is longer than the convective timescale, which causes incomplete spray evaporation and insufficient vitiated environment, leading to a tubular flame topology and preventing a LEAF to develop. In contrast, for ALR4, the spray evaporation timescales are smaller than the convective timescales, which aids the LEAF topology.     

Parametric study on a compound-drop spray flame

The introduction of compound-drop spray in a combustion system is a new concept. These droplets bear two gasification stages to cause an integral positive or negative effect on a premixed flame to raise or lower the local temperature of the gasification region. In this paper, we adopt a compound drop which contains a water core encased by a layer of shell fuel. A one-dimensional homogeneous lean or rich premixed flame with the dilute compound-drop spray was investigated by using large activation energy asymptotic analysis. The compound-drop spray burning mode was defined and divided into completely pre-vaporised burning (CPB), shell pre-vaporised burning (SPB) and shell partially pre-vaporised (SPP) burning modes by way of the gasification zones of the shell fuel and the core water relative to the flame position. The influences of the initial droplet radius, the shell-fuel mass fraction and the liquid loading of the compound-drop spray on the lean and rich flames were analysed. By means of the normalisation parameter of flame propagation mass flux (), enhancement, suppression or extinction of the compound-drop spray flame can be represented clearly. Furthermore, from the observation of extinction, the necessary conditions of extinction of a lean spray flame by the internal heat transfer are that the spray is a negative effect and causes a sufficient heat loss rate at flame sheet downstream side. For a rich spray flame, three extinction patterns were observed; they occur in SPP, SPB or at the critical SPB mode, but do not in CPB. The extinction maps of the compound-drop spray demarcate the patterns and also indicate the limitations and corresponding conditions of the flame extinction.     

Polydisperse spray diffusion flames in oscillating flow

The phenomenon of droplet clustering or grouping found when a spray of droplets is moving in an oscillating host flow field is investigated for the case of a polydisperse spray that fuels a laminar co-flow diffusion flame. A mathematical solution is developed for the liquid phase based on use of small Stokes numbers for size sections into which the polydisperse spray size distribution is divided. Droplet clustering in the oscillatory flow field is accounted for by constructing a special model for the sectional vaporization Damkohler numbers in accordance with droplet size. Combining this with a formal solution for a gas phase Schvab-Zel'dovich variable yields the means whereby flame dynamics can be described. Results calculated from this solution demonstrate that preferential droplet size behaviour (with smaller droplets tending to cluster to a greater extent and reduce the vaporization Damkohler number more than larger ones) can have a major impact on the flame dynamics through local droplet enrichment with attendant consequences on the production of fuel vapour. The dynamics of the sort of flame (over- or under-ventilated) and the occurrence of flame pinching leading to multiple flame sheets are altered under these circumstances. However, potential control of the actual initial spray polydispersity may reduce the intensity of such effects.     

Flame structure and stabilization of lean-premixed sprays in a counterflow with low-volatility fuel

An experimental study was performed on the combustion of lean-premixed spays in a counterflow. n-Decane was used as a liquid fuel with low volatility. The flame structure and stabilization were discussed based on the flame-spread mechanism of a droplet array with a low-volatility fuel. The spray flame consisted of a blue region and a yellow luminous region. The flame spread among droplets and group-flame formation through the droplet interaction were observed on the premixed spray side, while envelope flames were also observed on the opposing airflow side. The blue-flame region consisted of premixed flames propagating in the mixture layer around each droplet, the envelope diffusion flames around each droplet, the lower parts of the group diffusion flame surrounding each droplet cluster, and the envelope flame around droplets passing through the group flame. The flame was stabilized within a specific range of the mean droplet diameter via a balance between the droplet velocity and the flame-spread rate of the premixed spray.     

Instability of a flame front propagating through a fuel-rich droplet–vapour–air cloud

A simple model of a flame front propagating through a fuel-rich droplet–vapour–air mixture is presented in which the fuel droplets are assumed to evaporate in a sharp front ahead of the reaction front. By performing a linear stability analysis neutral stability boundaries are determined. It is shown that the presence of the spray of droplets in the fresh mixture can have a profound effect by causing cellularization of the flame front. Specifically, we demonstrate that under certain circumstances a spray flame can be cellular when its equivalent non-spray flame is completely stable. Furthermore, it is shown that even when the non-spray flame is itself cellular the equivalent spray flame will have a finer cellular structure. These theoretical predictions verify qualitatively for the first time independent experimental observations from the literature. It is thus shown that the primary effect of the spray on the stability of these flames is due to heat loss from the absorption of heat by the droplets for vaporization. The influence of the initial liquid fuel loading and the latent heat of vaporization on the critical wavenumber associated with cellularity provide further evidence of the responsibility of the heat loss mechanism for these spray-related phenomena. Finally, the cellularity of the spray flames with their attendant increase in flame front area suggest a plausible rationale for the experimentally observed burning velocity enhancement induced by the use of a spray of fuel droplets.     

Direct numerical simulations of turbulent flame expansion in fine sprays

Direct Numerical Simulations of expanding flame kernels following localized ignition in decaying turbulence with the fuel in the form of a fine mist have been performed to identify the effects of the spray parameters on the possibility of self-sustained combustion. Simulations show that the flame kernel may quench due to fuel starvation in the gaseous phase if the droplets are large or if their number is insufficient to result in significant heat release to allow for self-sustained flame propagation for the given turbulent environment. The reaction proceeds in a large range of equivalence ratios due to the random location of the droplets relative to the igniter location that causes a wide range of mixture fractions to develop through pre-evaporation in the unreacted gas and through evaporation in the preheat zone of the propagating flame. The resulting flame exhibits both premixed and non-premixed characteristics.     

Influence of water mist on propagation and suppression of laminar premixed flame

The combustion of premixed gas mixtures containing micro droplets of water was studied using one-dimensional approximation. The dependencies of the burning velocity and flammability limits on the initial conditions and on the properties of liquid droplets were analyzed. Effects of droplet size and concentration of added liquid were studied. It was demonstrated that the droplets with smaller diameters are more effective in reducing the flame velocity. For droplets vaporizing in the reaction zone, the burning velocity is independent of droplet size, and it depends only on the concentration of added liquid. With further increase of the droplet diameter the droplets are passing through the reaction zone with completion of vaporization in the combustion products. It was demonstrated that for droplets above a certain size there are two stable stationary modes of flame propagation with transition of hysteresis type. The critical conditions of the transition are due to the appearance of the temperature maximum at the flame front and the temperature gradient with heat losses from the reaction zone to the products, as a result of droplet vaporization passing through the reaction zone. The critical conditions are similar to the critical conditions of the classical flammability limits of flame with the thermal mechanism of flame propagation. The maximum decrease in the burning velocity and decrease in the combustion temperature at the critical turning point corresponds to predictions of the classical theories of flammability limits of Zel'dovich and Spalding. The stability analysis of stationary modes of flame propagation in the presence of water mist showed the lack of oscillatory processes in the frames of the assumed model.     

Conditional statistics of nonreacting and reacting sprays in turbulent flows by direct numerical simulation

Conditional statistics concerning evaporation and combustion of a spray are investigated in homogeneous, isotropic, and decaying two-dimensional (2D) turbulence. Randomly distributed, polydisperse droplets of n-heptane go through single-step combustion chemistry. Attention is focused on parametric effects of initial Sauter mean radius (SMR), turbulence level and droplet velocity in both reacting and nonreacting cases. A simple linear model for the conditional evaporation rate is proposed and validated against DNS data. A conventional β-probability density function (pdf) is shown to be valid with no peak occurring on the fuel side. The amplitude mapping closure (AMC) model works well for the conditional scalar dissipation rate with evaporating and reacting sprays. Parametric study shows that initial SMR and droplet velocity are major factors affecting conditional flame structures, whereas the effect of reaction is not significant except during autoignition.     

Investigation of droplet combustion in strained counterflow diffusion flames using planar laser-induced fluorescence

Experimental investigation of an isolated droplet burning in a convective flow is reported. Acetone droplets were injected in a steady laminar diffusion counterflow flame operating with methane. Planar laser-induced fluorescence measurements applied to OH radical and acetone was used to measure the spatial distribution of fuel vapour and the structure of the flame front around the droplet. High-magnification optics was used in order to image flow areas with a ratio of 1:1.2. The different combustion regimes of an isolated droplet could be observed from the configuration of the envelope flame to that of the boundary-layer flame, and occurrence of these regimes was found to depend on the droplet Reynolds number. Experimental results were compared with 1D numerical simulations using detailed chemistry for the configuration of the envelope flame. Good agreement was obtained for the radial profile of both OH radical and fuel vapour. Influence of droplet dynamics on the counterflow flame front was also investigated. Results show that the flame front could be strongly distorted by the droplet crossing. In particular, droplets with high velocity led to local extinction of the flame front whereas droplets with low velocity could ignite within the flame front and burn on the oxidiser side. PACS 33.50.-j; 42.62.-b; 47.55.D-; 47.70.Pq; 47.80.Jk     

高速数字全息测量乙醇喷雾火焰中液滴三维位置、粒径及蒸发率

喷雾蒸发燃烧的研究对指导发动机燃烧系统设计具有重要意义。本文搭建了高速数字全息系统,在线测量乙醇喷雾火焰中液滴的粒径、三维位置、速度及蒸发率。对喷雾火焰中的液滴进行了统计分析,得到液滴粒径及三维空间分布。燃烧喷雾场液滴的平均粒径为68μm;非燃烧火焰测试区液滴数量多且较密集,燃烧火焰测试区液滴数量少且稀疏.追踪单液滴并处理得到湍流火焰中液滴的运动轨迹及速度。通过研究粒径的平方D2随停留时间ts的变化,测得液滴平均蒸发率为-3.343×10-7 m2/s.     

Partially premixed flamelet in LES of acetone spray flames

An effective partially premixed flamelet model for large eddy simulation (LES) of turbulent spray combustion is formulated. Different flame regimes are identified with a flame index defined by budget terms in a 2-D multi-phase flamelet formulation, and the application in LES of partially pre-vaporized spray flames shows a favorable agreement with experiments. Simulations demonstrate that, compared to the conventional single-regime flamelets, the present partially premixed flamelet formulation shows its ability in capturing the subgrid regime transitions, yielding a well prediction of peak gas temperature and the downstream flame spreading. A propagating premixed flame front is found coupled with a trailing diffusion burning through the spray evaporation, and the spray effect on regime discrimination is manifested with transport budget analysis. A two-phase regime indicator is then proposed, by which the evaporation-dictated regime is properly described. Its intended use will rely on both gas and spray flamelet structures.     

LES-CMC of high-altitude relight in an RQL aeronautical combustor

Large-Eddy Simulations with the Conditional Moment Closure sub-grid combustion model and detailed chemistry for kerosene were performed for the ignition process in an Rich-Quench-Lean aviation gas turbine combustor at high-altitude conditions. The simulations used realistic boundary conditions for the flow inlet and spray droplet size distributions and velocity. Due to the large droplets, the Central Recirculation Zone (CRZ) is filled with fuel, mostly in liquid form. The first phase of the ignition process is critical and the results show that the spark kernel must provide enough energy to evaporate the spray and pyrolyse the fuel for the flame to grow and establish in the corner of the combustor. The second phase is characterised by the flame burning the mixture in the scorner and propagating around the Inner Shear Layer. This phase is also critical, as the flame needs the prevaporised fuel and smaller droplets in the corner to sufficiently increase the temperature and be able to propagate inside the CRZ, filled with liquid fuel and cold air. If this propagation inside the CRZ is achieved, phase three is accomplished and the burner is fully ignited. The simulations demonstrate the particular importance of detailed chemistry and proper boundary conditions for flame ignition simulations in high-altitude relight conditions.     

Burning rates of turbulent iso-octane aerosol mixtures in spherical flame explosions

Experimental studies of aerosol combustion under quiescent and turbulence conditions have been conducted to quantify the differences in the flame structure and burning rates between aerosol and gaseous mixtures. Turbulence was generated by variable speed fans to yield rms turbulence velocities between 0.5 and 4.0 m/s and this was uniform and isotropic. Homogeneously distributed and near monodispersed iso-octane-air aerosol clouds were generated using a thermodynamic condensation method. Spherically expanding flames, following central ignition, at near atmospheric pressures were employed to quantify the flame structure and propagation rate. The effects of the diameter of fine fuel droplets on flame propagation were investigated. It is suggested that the inertia of fuel droplets is an important cause of flame enhancement during early flame development. During later stages, cellular flame instability and the effective, gaseous phase, equivalence ratio becomes important. The latter effect leads has increases the flame speed of rich mixtures, but decreases that of lean ones. Droplet enhancement of burning velocity can be significant at low turbulence but is negligible at high turbulence.     

Propagation and extinction of an unsteady spherical spray flame front

Experimental evidence seems to indicate that the life of a laminar spherical flame front propagating through a fresh mixture of air and liquid fuel droplets can be roughly split into three stages: (1) ignition, (2) radial propagation with a smooth flame front and (3) propagation with flame front cellularization and/or pulsation. In this work, the second stage is analysed using the slowly varying flame approach, for a fuel rich flame. The droplets are presumed to vaporize in a sharp front ahead of the reaction front. Evolution equations for the flame and evaporation fronts are derived. For the former the combined effect of heat loss due to droplet vaporization and radiation plays a dominant explicit role. In addition, the structure of the evaporation front is deduced using asymptotics based on a large parameter associated with spray vaporization. Numerical calculations based on the analysis point to the way in which the spray modifies conditions for flame front extinction. Within the framework of the present simplified model the main relevant parameters turn out to be the initial liquid fuel load in the fresh mixture and/or the latent heat of vaporization of the fuel.     

A spray flamelet/progress variable approach combined with a transported joint PDF model for turbulent spray flames

A spray flamelet/progress variable approach is developed for use in spray combustion with partly pre-vaporised liquid fuel, where a laminar spray flamelet library accounts for evaporation within the laminar flame structures. For this purpose, the standard spray flamelet formulation for pure evaporating liquid fuel and oxidiser is extended by a chemical reaction progress variable in both the turbulent spray flame model and the laminar spray flame structures, in order to account for the effect of pre-vaporised liquid fuel for instance through use of a pilot flame. This new approach is combined with a transported joint probability density function (PDF) method for the simulation of a turbulent piloted ethanol/air spray flame, and the extension requires the formulation of a joint three-variate PDF depending on the gas phase mixture fraction, the chemical reaction progress variable, and gas enthalpy. The molecular mixing is modelled with the extended interaction-by-exchange-with-the-mean (IEM) model, where source terms account for spray evaporation and heat exchange due to evaporation as well as the chemical reaction rate for the chemical reaction progress variable. This is the first formulation using a spray flamelet model considering both evaporation and partly pre-vaporised liquid fuel within the laminar spray flamelets. Results with this new formulation show good agreement with the experimental data provided by A.R. Masri, Sydney, Australia. The analysis of the Lagrangian statistics of the gas temperature and the OH mass fraction indicates that partially premixed combustion prevails near the nozzle exit of the spray, whereas further downstream, the non-premixed flame is promoted towards the inner rich-side of the spray jet since the pilot flame heats up the premixed inner spray zone. In summary, the simulation with the new formulation considering the reaction progress variable shows good performance, greatly improving the standard formulation, and it provides new insight into the local structure of this complex spray flame.     

Influence of micro-explosions on the stability of laminar premixed water-in-fuel emulsion spray flames

A model is presented for a one-dimensional laminar premixed flame, propagating into a rich, off-stoichiometric, fresh homogenous mixture of water-in-fuel emulsion spray, air and inert gas. Due to its relatively large latent heat of vaporisation, the water vapour acts to cool the flame that is sustained by the prior release of fuel vapour. To simplify the inherent complexity that characterises the analytic solution of multi-phase combustion processes, the analysis is restricted to fuel-rich laminar premixed water-in-fuel flames, and assumes a single-step global chemical reaction mechanism. The main purpose is to investigate the steady-state burning velocity and burnt temperature as functions of parameters such as initial water content in the emulsified droplet and total liquid droplet loading. In particular, the influence of micro-explosion of the spray’s droplets on the flame’s characteristics is highlighted for the first time. Steady-state analytical solutions are obtained and the sensitivity of the flame temperature and the flame propagating velocity to the initial water content of the micro-exploding emulsion droplets is established. A linear stability analysis is also performed and reveals the manner in which the micro-explosions influence the neutral stability boundaries of both cellular and pulsating instabilities.