超音速火焰喷涂含铝或锌中间层的YSZ热障涂层

在镁合金基底表面直接制备热障涂层,涂层的耐蚀性较差。采用超音速火焰喷涂法在镁合金基底和热障涂层之间分别制备了Al涂层和Zn涂层。通过XRD,SEM和EDS对涂层进行物相、微观结构和点扫描元素分析,采用电化学工作站对Al涂层试样和Zn涂层试样进行耐腐蚀性分析,同时研究了含Al中间层和含Zn中间层的热障涂层的抗热震性能。结果表明:Al涂层表面粗糙度(10.237±0.527μm)大于Zn涂层表面粗糙度(7.171±0.488μm),且喷涂过程中仅有轻微氧化。Al涂层试样的耐腐蚀性优于Zn涂层试样。含Zn中间层的热障涂层具有更好的抗热震性能。     

喷涂法构筑二氧化硅纳米粒子涂层及其光学和润湿性质

采用Stöber方法,通过调节反应温度及乙醇和水的体积,合成了不同粒径的二氧化硅纳米粒子.以合成的粒径为20 nm的二氧化硅纳米粒子为原料,采用简单、方便的喷涂方法在玻璃片上构筑了纳米粒子涂层.在550 ℃煅烧二氧化硅纳米粒子涂层,增强了二氧化硅纳米粒子在玻璃片上的附着力.用1H, 1H, 2H, 2H-全氟辛基三乙氧基硅烷修饰之后,二氧化硅纳米粒子涂层的表面润湿性由亲水性转变为疏水性.通过喷涂法制备的二氧化硅纳米粒子涂层具有减反增透效果,当二氧化硅纳米粒子质量分数为0.48%、循环喷涂沉积数为3时,涂层在可见光范围内的最大透光率可达95.5%.用扫描电子显微镜观测涂层表面形貌发现,喷涂法制备的涂层是均匀的、可控的.喷涂技术构筑纳米粒子涂层具有简单快速、可大面积应用等优点.     

静电粉末喷涂法制备不同熔融指数聚醚醚酮涂层的机械和摩擦学性能

通过静电粉末喷涂法在不锈钢基材上制备了不同熔融指数的聚醚醚酮(PEEK)涂层.熔融涂层在冰水混合物中淬火得到无定形涂层,将无定形涂层在260℃退火处理30 min得到半结晶涂层.X射线衍射(XRD)测试结果表明,退火处理使不同熔融指数的PEEK涂层从开始的无定形结构转变成为半结晶结构.PEEK涂层的硬度和摩擦学性能研究结果表明,在相同条件下结晶处理,PEEK熔融指数越大,结晶度越高.与无定形涂层相比,不同熔融指数PEEK的半结晶涂层的硬度更高,摩擦系数和磨损率更低.熔融指数较大的PEEK-B和PEEK-C均能形成平整的涂层,摩擦系数和磨损率稳定,熔融指数对其影响不大.半结晶涂层B和C的摩擦系数低至0.15以下,磨损率低至20×10-6mm3/(N·m)以下,更适合静电喷涂制备PEEK涂层.     

纳米SiO2对火焰喷涂聚酰胺12涂层非等温结晶与熔融行为的影响

采用火焰喷涂法制备了聚酰胺12/纳米SiO2(PA12/nano-SiO2)复合涂层,利用差示扫描量热法(DSC)对复合涂层的非等温结晶过程、熔融行为进行了分析.结果表明:纳米SiO2粒子的加入不仅能提高复合涂层的结晶度和结晶温度,而且使复合涂层的熔融峰温度高于纯PA12涂层,说明纳米SiO2粒子具有明显的成核剂作用,它能诱导聚酰胺大分子结晶,提高其结晶能力、结晶速率、结晶的完善程度及结晶度,并能改善涂层的力学、耐老化及耐摩擦磨损性能.     

二氧化硅纳米颗粒/硅树脂复合超疏水功能涂层的制备和性能研究

将二氧化硅纳米颗粒和硅树脂制成混合液,采用喷涂法(spray-coating)制备出了具备超疏水性的复合涂层.研究了二氧化硅、硅树脂不同含量配比对涂层疏水性能的影响,结果表明复合涂层的接触角随二氧化硅含量的增加而增加.在二氧化硅含量大于3%(质量分数)时,涂层显现超疏水性;当二氧化硅含量为3%(质量分数)、硅树脂含量为7%(质量分数)时,涂层与水的接触角达到151.6°,滚动角接近0°.通过扫描电子显微镜(SEM)观察涂层表面的微观结构,发现超疏水性的涂层具备微-纳复合阶层结构,类球状突起粒径在5μm左右,类球状突起上分布纳米团聚颗粒,直径约为50 nm.这种类似荷叶表面的微(纳复合阶层结构,结合硅树脂的低表面能,使得复合涂层具备了超疏水性能.     

聚丙烯酸钠对钛表面仿生生长磷灰石涂层的调制

1　前言羟基磷灰石 (Ｃａ10 (ＯＨ) 2 (ＰＯ4 ) 6,ｈｙｄｒｏｘｙａｐａｔｉｔｅ ,ＨＡ)作为人体硬组织的主要无机成分具有良好的生物活性。钛表面等离子喷涂ＨＡ综合了钛的力学性能和ＨＡ的生物活性 ,得到了广泛应用[1] 。但喷涂技术具有视线效应的缺点 ,同时涂层与基体界面的长期可靠性也是广泛关注的问题。为此发展的各种涂层方法中仿生化学法制备磷灰石涂层是极为活跃的前沿领域[2 ] 之一。仿生法基于异相成核原理[3 ] :将基体预先功能化后浸入磷酸钙过饱和溶液 ,在溶液过饱和度低于均相沉淀的条件下在基体表面发生磷灰石异相成核并自发…     

超音速火焰喷涂WC-Co-Ni涂层电化学腐蚀行为研究

采用不同的超音速火焰喷涂工艺参数制备WC-Co-Ni涂层;X射线衍射仪(XRD)表征涂层的相结构;压痕法表征和计算涂层的显微硬度、弹性模量和断裂韧性;电化学工作站表征NaCl溶液中涂层的电化学腐蚀性能。结果表明:喷涂过程中丙烷流量的比例较高时,焰流的温度较高,涂层中WC相的含量较低,W₂C相和Co₆W₆C相的含量较高。当涂层中WC相含量较高时,其平均显微硬度和断裂韧性较高;当涂层中Co或Ni含量较高、Co₆W₆C含量较低时,其弹性模量较高。当涂层中WC相较多,涂层力学性能较均衡时,其表现出的腐蚀电流较低、传质电阻较大、抗电化学腐蚀性能较好。     

电化学沉积含纳米银羟基磷灰石涂层及抗菌性能研究

应用柠檬酸钠还原法制得纳米银胶体溶液,并在钛基表面电泳沉积纳米银颗粒,再由电化学沉积法沉积羟基磷灰石涂层.X射线电子能谱(XPS)、X射线衍射(XRD)和高分辨透射电子显微镜(HRTEM/SEM)证实该涂层含羟基磷灰石(HAp)和Ag,其纳米银颗粒尺度为5~20 nm.抗菌试验表明,涂层中含银量随电泳沉积液纳米银粒子浓度升高而增加,抗菌性也相应增强.但如沉积液中银粒子超过一定浓度时,则其在钛表面会发生明显团聚,导致抗菌性能的降低.据此,初步优化了抗菌效果最佳的复合涂层制备技术.     

二氧化硅／环氧树脂复合涂层的制备及其疏水性能

采用喷涂技术,在马口铁表面喷涂环氧树脂和二氧化硅复合涂层,研究了二氧化硅的含量对表面疏水性的影响,复合涂层的疏水性随二氧化硅含量的增加而增加．当二氧化硅质量分数增大到40％时,所制备的复合涂层与水的接触角约为141°且具有较小的滚动角．     

纳米8YSZ粉的热处理对等离子喷涂涂层热震性能的影响

8YSZ纳米粉(晶粒度为20 nm)在800~1200℃范围内煅烧12 h(温度间隔100℃),然后用大气等离子喷涂方法制备相应的涂层。对涂层的相成分、结构、结合强度、弹性模量和热震性能进行了详细分析。分析结果表明:当粉末的煅烧温度高于1000℃时,8YSZ晶粒度明显增大;涂层为双模式结构即熔化区和未熔化区,涂层的密度和熔化程度随温度升高而增加,并导致硬度和弹性模量增大;1200℃煅烧粉末所制备的涂层由于微裂纹或微孔缺陷增加,导致涂层的弹性模量减小。涂层的失效原因主要归因于热膨胀系数不匹配,涂层的热震寿命与其弹性模量呈反比关系。     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

Layer-by-layer fabrication of broad-band superhydrophobic antireflection coatings in near-infrared region

Broad-band superhydrophobic antireflective (AR) coatings in near infrared (NIR) region were readily fabricated on silicon or quartz substrates by a layer-by-layer (LbL) assembly technique. First, a porous poly(diallyldimethylammonium chloride) (PDDA)/SiO2 nanoparticle multilayer coating with AR property was prepared by LbL deposition of PDDA and 200 nm SiO2 nanoparticles. PDDA was then alternately assembled with sodium silicate on the PDDA/SiO2 nanoparticle coating to prepare a two-level hierarchical surface. Superhydrophobic AR coating with a water contact angle of 154 degrees was finally obtained after chemical vapor deposition of a layer of fluoroalkylsilane on the hierarchical surface. Quartz substrate with the as-fabricated superhydrophobic AR coating has a maximal transmittance above 98% of incidence light in the NIR region, which is increased by five percent compared with bare quartz substrate. Simultaneously, the superhydrophobic property endows the AR coating with water-repellent ability. Such superhydrophobic AR coatings can effectively avoid the disturbance of water vapor on their AR property and are expected to be applicable under humid environments.     

UV and thermally stable polystyrene‐MWCNT superhydrophobic coatings

A facile method for ultraviolet (UV) and thermally stable polystyrene‐multiwalled carbon nanotubes (PS‐MWCNT) superhydrophobic coatings was demonstrated by a simple spray coating method. The superhydrophobicity was understood by an increase in micro/nano roughness with the addition of MWCNTs. Surface morphology of the coatings showed protrusion like structure. The wetting behavior of the coatings was studied as a function of temperature, and it is observed that the coatings were superhydrophobically stable up to 250 °C. A transformation of superhydrophobic to superhydrophilic state is achieved at 300 °C. The coatings remained superhydrophobically stable when it was subjected to UV‐irradiation and water immersion of 50 h. Thermogravimetric analysis showed a small shift (10°) towards higher temperature region with an addition of MWCNTs, suggesting the presence of weak interactions between PS and MWCNT, which is also supported by Fourier transform infrared spectroscopy, Raman and X‐ray photoelectron spectroscopy studies. Both hydrophilic and superhydrophobic coatings find potential applications in our daily life. Copyright © 2016 John Wiley & Sons, Ltd.     

Spray-Coated Metal Hexadecanoate-Based Coatings with Robust Superhydrophobicity and Repairability

With the aim of creating a new avenue for the real applications of the superhydrophobic surface, we succeeded in fabricating metal hexadecanoate (e.g., zinc hexadecanoate) based superhydrophobic coatings on virtually any substrates by the simple spray-coating. Hierarchical rough surface morphology was achieved on the coating with the contact angle of about 160° and the sliding angle of about 6°. The advantages of the present approach include the cheap raw materials, environmentally benign solvents, an industrial implementation method, and easy repairability and applicability so as to make a great application potential in practice. Water repellency of the fabricated coating was demonstrated by visible experiment results and contact angle measurements. The robustness and repairability of the superhydrophobic coating were also investigated by the designed experiments.     

聚酯织物表面耐用超疏水涂层的制备及在油水分离中的应用

使用在含有甲基MQ(M:单官能团Si-O单元R₃SiO_1/2, Q:四官能团Si-O单元SiO₂)硅树脂与疏水SiO₂的二甲苯溶液中浸渍的方法,在聚酯织物表面制备了耐用超疏水涂层。经过处理后,微米级聚酯纤维表面被紧密的疏水纳米颗粒包裹,通过这种方法降低了纤维的表面能。聚酯织物展现出良好的超疏水特性,与水滴的静态接触角为156°,滚动角为5°。得到的超疏水聚酯织物在机械磨损、酸碱环境及紫外线照射条件下,表现出了良好的稳定性。此外,用超疏水聚酯织物作为过滤材料得到的油水分离效率达99%以上。该方法为大面积工业制备超疏水织物提供了新的思路。     

超疏水性表面的制备及应用进展

近年来,受荷叶、水黾腿、壁虎脚等天然超疏水生物表面特性的启发,研究者们进行了大量仿生超疏水表面材料的制备及应用研究。超疏水性表面因其特殊的微纳分层结构,具有自清洁、防覆冰、防腐蚀、减阻等优异性能。本文阐述了表面润湿、疏水的基本机理,以及超疏水表面研究的理论基础,对超疏水表面制备的最新研究进展进行了综述,并揭示了研究中存在的问题。最后,介绍了超疏水表面在涂料、织物、防腐、抗菌及防雾等领域中的应用,展望了其未来的研究方向和前景。     

Facile Spray-Coating for Fabrication of Superhydrophobic SiO2/PVDF Nanocomposite Coating on Paper Surface

A facile and low-cost superhydrophobic nanocomposite coating on paper surface was fabricated through one-step simply spraying dispersion, using hydrophobic silica nanoparticles as a filter (SiNPs) and polyvinylidene fluoride (PVDF) as a film-forming material. Hydrophobic SiNPs were fabricated via co-hydropholysis and condensation of TEOS and long-chain alkyl silane based on a simple sol-gel process, and the surface chemical structure of SiNPs was characterized by Fourier transform infrared (FTIR) spectra. The wettability and morphology of the coating surface were measured by contact angle (CA) measurement and scanning electron microscope, respectively. The influence of the mass ratio of hydrophobic SiNPs to PVDF (M(SiNPs:PVDF)) on the superhydrophobicity of paper surface was studied. The results showed that when M(SiNPs:PVDF) was 3:1, the water CA was 156.0 ± 1.0° for the nanocomposite coating with micro/nano-hierarchical structure on paper surface. Further, such superhydrophobic nanocomposite coatings on paper surface showed little adhesive property with water. In addition, the prepared superhydrophobic nanocomposite coating could be applied in other substrates, such as wood, aluminum sheet, stainless steel, polytetrafluoroethylene (PTFE), etc.     

铝合金表面超疏水涂层的制备及其耐蚀性能

基于含氟聚氨酯和纳米SiO₂的协同作用, 在铝合金表面成功制备了一层超疏水涂层. 用红外光谱、扫描电镜和电化学测试等技术对超疏水涂层进行了表征和分析. 红外光谱结果表明, 硅烷偶联剂(A1100)成功键合到纳米SiO₂表面. 扫描电镜和接触角测定仪对涂层的表面形貌表征结果表明, 涂层表面存在微米鄄亚微米尺度的粗糙结构, 接触角可达到156°, 滚动角小于5°. 电化学测试(交流阻抗和极化曲线)结果表明, 所得到的涂层极大地提高了铝合金的耐蚀性能.