Crystal structure and thermal behavior of cold-crystallized poly(trimethylene terephthalate)

The structure and thermal behavior of cold-crystallized poly(trimethylene terephthalate) (PTT) are revealed in detail by DSC, AFM, TEM, and WAXD as well as in situ FTIR and SAXS techniques. There is no effect of crystallization temperature and initial state on the crystal modification, yet the morphology is strongly affected by these two factors. First, the small rod-like lamellae for PTT are obtained during the cold crystallization instead of the spherulites formed in the melt crystallization. Second, the edge-on lamellar orientation in thin films is identified during the cold crystallization. The thickness and the lateral width of rod-like lamellae get larger and larger with increasing crystallization temperature. Thin lamellar crystals assemble randomly when the cold-crystallization temperature is lower, while lamellar stacks composed of thicker lamellae are observed when the PTT was annealed at elevated temperature. Moreover, for the cold-crystallized PTT, the final melting temperature does not vary with the crystallization temperature. This phenomenon is explained by the structural improvement during the heating process. For the cold-crystallized PTT sample at lower temperature, three transitions occur when it is heated again: the relaxation of the rigid amorphous phase, the reorganization of molecules in the intermediate phase, and then the melt–recrystallization behavior. Those transitions finally lead to thicker lamellae besides a higher crystallinity before the final fusion. Therefore, the final melting peak of these lamellae is at the same temperature.     

Surface and bulk morphology of cold-crystallized poly(ethylene terephthalate)

The morphology/habit of crystals of cold-crystallized poly(ethylene terephthalate) (PET) has been evaluated using scanning and transmission electron microscopy and using atomic force microscopy. The combination of different preparation and analysis techniques allowed assessing the structure at the nanometer scale of films of PET at both the surface and the bulk. It is found that crystals formed on heating the amorphous glass to a temperature higher than the glass transition temperature are of lamellar shape in the bulk and almost isometric habit at the surface. This finding is explained by different rates of nucleation/crystallization in the bulk and at the surface, being supported by the observation of nanometer-scale surface heterogeneities after quenching PET to ambient temperature before crystallization was initiated by heating.     

Crystallization and melting of cold-crystallized poly(phenylene sulfide)

In this study, we report the melting behavior of poly(phenylene sulfide), PPS, which has been cold-crystallized from the rubbery amorphous state. We find that the crystallization kinetics are faster for cold-crystallized PPS than for melt-crystallized material, due to formation during quenching of a short-range ordered, but noncrystalline, structure. We observe that the endothermic response of cold-crystallized PPS at a large undercooling consists of a low temperature endotherm, followed by an exothermic region, and by the main higher melting endotherm. The lower melting peak temperature of cold-crystallized PPS increases as the crystallization temperature increases, but the main upper melting peak temperature remains almost the same. The size of the exothermic region is strongly related to the degree of undercooling, and must be taken into account in order properly to determine the degree of crystallinity of the material prior to the scan. When the crystallization time is varied, we see a systematic decrease in the size of the main endotherm, and an increase in size of the lower melting endotherm. This suggests that a portion of the main endothermic response is due to reorganization during the scan. Annealing will not only increase the degree of crystallinity but also improve the crystal perfection; therefore the ability of an annealed sample to reorganize decreases as the annealing time increases. However, an additional third melting peak is seen when a cold-crystallized sample is annealed at high temperature for a sufficiently long residence time. The existence of the third melting peak suggests that more than one kind of distribution of crystal perfection may occur when PPS has been cold-crystallized and subsequently annealed.     

Interfacial Banded Transcrystallization of Polyoxymethylene/Poly(butylene succinate) Blends Induced by the Polyamide 6 Fiber

Interfacial crystallization of polyoxymethylene/poly(butylene succinate) blends induced by the polyamide 6 (PA6) fiber was investigated. Due to strong heterogeneous nucleating ability, dense nuclei were generated on the surface of the PA6 fiber, which compelled the growth of twisted lamellae perpendicular to the PA6 fiber. As a result, unique interfacial banded transcrystallization was formed, which is rarely found before. Crystallization temperature was dominant in determining the nucleation activity of the PA6 fiber, further affecting the architecture of banded transcrystallization. With the increase of crystallization temperature, the nucleation density decreased to give more growth space for the twisted lamellae around the fiber. The wave-like banded stripes were transformed into fan-like stripes. Accordingly, band spacing and eccentricity respectively showed positive and negative correlation with crystallization temperature. These meaningful results shed light on regulating the architecture of banded crystals in polymer composites.

     

Effects of spacing between the exfoliated clay platelets on the crystallization behavior of polyamide‐6 in polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organoclay nanocomposite films with planar‐oriented clay platelets were prepared by the simple hot pressing of melt‐extruded nanocomposite pellets. The average distance between the neighboring clay platelets was controlled by changes in the clay loading content in the nanocomposites. The effects of the clay platelet spacing on the crystallization behavior of PA6 were investigated with transmission electron microscopy and wide‐angle X‐ray diffraction. The crystal lamellae were found to be mainly perpendicular to the clay surface for the nanocomposites with large spacing between the clay sheets at low clay loading contents. This perpendicular orientation morphology was attributed to the strong interactions between the PA6 molecular chain and the clay surface. In contrast, the crystal lamellae were found to be parallel to the clay surface when the spacing between the neighboring clay platelets was less than 30 nm. It was concluded that the confinement crystallization of PA6 within the nanoscale channels formed by clay sheets resulted in this parallel orientation texture. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 284–290, 2006     

Real-time AFM study of lamellar growth of semi-crystalline polymers

Atomic force microscopy (AFM) has been used to study the lamellar development during the crystallization and melting processes of poly(bisphenol A-co-alkyl ether) (BA-Cn) films. High-resolution and real-time AFM phase imaging enables us to observe the detailed growth process of the lamellae. At the early stage of the lamellar growth, embryos appeared firstly and some disappeared on the film surface after a period of time. The stable embryo developed into a single lamella. Then the lamella developed into a lamellar sheaf through branching and splaying. Our results revealed that the branches of the lamellae were formed by induced nucleation and it was also dependent on the crystallization temperature. Real-time AFM study of the melting, recrystallization and remelting processes of lamellae indicated that the thermal stability of different segments of a single lamella is different and that the thermal stability of the different lamellae is also different even if they develop at the same annealing temperature. The orientation and the development of the lamellae at the characteristic eyes and boundaries of the spherulites are observed in details.     

Cocontinuous morphology of immiscible high density polyethylene/polyamide 6 blend induced by multiwalled carbon nanotubes network

The effect of functionalized multiwalled carbon nanotubes (FMWCNTs) on the phase morphology of immiscible high density polyethylene/polyamide 6 (HDPE/PA6, 50/50) blend has been investigated. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to study both the morphology variation of the nanocomposites and the selective distribution of FMWCNTs in the nanocomposites. It is clear that adding small amount of FMWCNTs (<2.0 wt.%) does not exert profound influence on the sea-island morphology of the nanocomposites. However, at moderate content of FMWCNTs (2.0 and 5.0 wt.%), a typical cocontinuous morphology is detected. Further increasing FMWCNTs content (10.0 wt.%) induces phase inversion. The crystallization behaviors of both HDPE and PA6 components were investigated by using differential scanning calorimetry (DSC) and wide angle X-ray diffraction (WAXD). The results show the apparent nucleation effect of FMWCNTs for PA6 crystallization due to the selective distribution of FMWCNTs in PA6 phase. Rheological measurements exhibit the presence of FMWCNTs network structure in the nanocomposites. It is suggested that the formation of the cocontinuous morphology and the novel crystallization behaviors of PA6 at high content of FMWCNTs are ascribed to the formation of the FMWCNTs network structure.     

Formation and compatibilizing effect of the grafted copolymer in the reactive blending of 2-diethylsuccinate containing polyolefins with poly-ϵ-caprolactam (nylon-6)

The intermolecular reaction and its role in determining the partial compatibility between diethylsuccinate containing linear low-density polyethylene or ethylene propylene copolymer and poly-ϵ-caprolactam (PA6) has been investigated in the melt using a Brabender mixer. The reaction product has been submitted to selective solvent extraction with formic acid and n-heptane; the characterization of the two extracted fractions and the insoluble residue has demonstrated the formation of a polyolefin–nylon (PO–PA6) grafted copolymer. The formation of grafted copolymer has an evident effect on the compatibilization of the two original polymers, indeed the differential scanning calorimetry analysis shows a remarkable decrease of temperature and enthalpy of PA6 crystallization. Moreover scanning electron microscopy micrographs show clear evidence of size reduction of PA6 domains associated with improved interface interactions. © 1998 John Wiley & Sons, Ltd.     

Analysis of dual melting behavior in cold-crystallized poly(ether diphenyl ether metaketone)

By focusing on cold-crystallized poly(ether diphenyl ether metaketone) (PEKm), a more in-depth understanding of the nature of the crystalline morphology has been gained, which may lead to thorough mechanisms for interpreting the observed thermal behavior in PEKm. Apparently, cold-crystallized PEKm containing initially only a single P1 crystal can exhibit dual melting peaks (300 and 320 °C), with the second high-melting peak corresponding to the P2 crystal that was subsequently formed via P1 melting/repacking during the scan. However, dual morphism (preexisting P1 and P2 crystals) could be intentionally introduced into PEKm if it was cold-crystallized at temperature schemes of decreasing order. The P1 and P2 crystals possess the same unit cells (orthorhombic) and thus they differ only in the lamellae populations. The dual lamellar morphism in this PEKm sample also exhibited similar dual melting peaks during scanning, which correspond to melting of the individual P1 and P2 in a sequential order. This study has thus provided important clues in and shed new light on the interpretation of multiple melting with respect to polymorphism in polymers. Relationships between the low-melting and high-melting lamellae in cold-crystallized polyketone polymer have been thoroughly explored. Received: 9 January 2001/Accepted: 3 February 2001     

Nanostructure and crystallization phenomena in multilayered films of alternating iPP and PA6 semicrystalline polymers

The present work is concerned with the study of the crystalline morphology and the nanostructure of a multilayered system of two alternating immiscible semicrystalline polymers: isotactic polypropylene (iPP) and polyamide 6 (PA6). Films with a volume ratio of 70/30 were prepared by means of layer multiplying coextrusion. Contrary to previous experiments, performed with semicrystalline/amorphous and amorphous/amorphous nanolayered systems, the studied iPP/PA6 film does not exhibit a well defined maximum in the USAXS patterns. This result accounts for an irregular layered structure, as further confirmed by means of TEM images. Nevertheless, such a layered assembly still influences the crystallization behaviour of both constituent polymers. On the one hand, the crystallization of PA6 within the multilayered material is substantially hindered as evidenced by its weak scattering intensity. Real time studies as a function of temperature undoubtedly detect the presence of a WAXS peak and a SAXS maximum associated to PA6 above the melting temperature of iPP. Room temperature AFM studies also confirm the occurrence of crystalline structures within the PA6 layers. On the other hand, SAXS and WAXS measurements at room temperature reveal the occurrence of an oriented lamellar morphology within the iPP layers bearing uniaxial symmetry around an axis perpendicular to the layers surface. Results show that the crystalline molecular chains are placed mainly parallel to the layer surfaces forming edge-on lamellae. Moreover, X-ray scattering results are in agreement with the occurrence of two populations of lamellae, both edge-on and perpendicular to each other, in agreement with the crosshatched morphology observed by AFM.     

Enhanced β phase of polyvinylidene fluoride with addition of polyamide 6: role of interfacial interactions

In this study, the polymer blends composed of polyvinylidene fluoride (PVDF) and polyamide 6 (PA6) were prepared via precipitation method, and then, the effects of PA6 on the crystallization behavior of PVDF, including the polymorphism and crystallization kinetice, were systematically investigated. For this aim, time-resolved Fourier transform infrared spectroscopy, X-ray diffraction, and differential scanning calorimeter were utilized to study the influence of PA6 on crystallization behavior of PVDF. Furthermore, the morphologic images from scanning electron microscopy also supply the corresponding evidences. The results obtained shows that PA6 is immiscible with PVDF, while the PA6 component could form polar environment around the PVDF segment which is conducive to the formation of β phase of PVDF. In addition, calorimetric studies via DSC on the non-isothermal crystallization behavior and non-isothermal crystallization kinetics demonstrated conclusively that PA6 segments could effectively hinder the subsequent PVDF crystallization process because of the interfacial hydrogen bonds and incompatibility between PVDF and PA6.     

HDPE solution crystallization induced by electrospun PA66 nanofiber

Nanohybrid shish?Ckebab (NHSK), induced by polyamide 66 (PA66) nanofiber, was successfully fabricated in high-density polyethylene (HDPE)/xylene solution via isothermal crystallization. The crystalline morphological features of NHSK were observed by scanning electron microscopy. In the structure of NHSK, PA66 nanofiber serves as shish and HDPE lamellae act as kebabs periodically surrounding the nanofiber. Additionally, it reveals that both HDPE solution concentration and crystallization time have significant effects on the size of HDPE kebab. That is, as the concentration and crystallization time increase, the diameter of the kebab increases. Moreover, when crystallization time further increases, the crystals decorated on PA66 nanofiber exhibit a three-dimensional growth (i.e., aggregate of crystallites) rather than a two-dimensional one (i.e., disk-like lamellae normal to the axis of nanofiber).     

Time-resolved SAXS studies of morphological changes in cold crystallized poly(ethylene terephthalate) during annealing and heating

Structural changes occurring during crystallization of quenched amorphous poly(ethylene terephthalate) (PET) and subsequent cooling/heating cycles have been studied by real-time small-angle x-ray scattering (SAXS), using synchrotron radiation. Initial crystallization is found to occur by insertion of new lamellae between the existing ones, while rapid continuous melting/recrystallization happens when the cold-crystallized PET samples are heated above the previous highest annealing temperature. Such melting/recrystalization results in irreversible increases in the lamellar long period, the crystal thickness and the density difference between the crystalline and amorphous regions; in contrast, at temperatures below the prior highest crystallization temperature, the structural changes are dominated by reversible effects such as thermal expansion. However, throughout the entire temperature range up to the melting point around 250 °C, the crystal core thickness remains quite small, less than ca. 50 Å, and the linear crystallinity of lamellar stacks remains nearly constant around 0.3. Such a low crystallinity indicates the presence of thick order-disorder interfacial layers on the lamellar surface, whose thickness increases with temperature.Dedicated to Prof. E. W. Fischer on the occasion of his 65th birthday.     

LLDPE/IPP共混物高取向薄膜的附生结晶

本文用透射电子显微术、电子衍射等方法研究了线性低密度聚乙烯(LLDPE)和等规聚丙烯(IPP)共混物高取向薄膜的形态结构.在熔体拉伸薄膜中统组分的LLDPE与IPP均以高取向的片晶形式存在,片晶生长方向垂直手拉伸方向.当共混物中LLDPE含量较低(小于40％)时,作为分散相的LLDPE在IPP上附生结晶.两种片晶的c轴成45°交角,附生结晶的接触面为LLDPE的(100)和IPP的(010).而在LLDPE含量大于50％时,LLDPE形成独立的相区,则不存在附生结晶现象,结果两种片晶的生长方向均垂直于拉伸方向.在135℃热处理15min,然后自然冷却的LLDPE/IPP共混物薄膜中,当LLDPE含量≤50％时,LLDPE仍然在IPP上附生生长,二者的结构关系与热处理前的相同.     

Carbon nanotubes periodically decorated by high-density polyethylene crystalline using solution crystallization

The carbon nanotubes (CNTs) periodically decorated by high-density polyethylene (HDPE) composites with nanohybrid shish kebabs (NHSK) structures were prepared by CNTs-initiated solution crystallization. The disc-shaped HDPE crystalline lamellae were periodically located on the surface of CNTs in the direction perpendicular to the nanotube axis. Observations from scanning electron microscopy and transmission electron microscopy showed that with the increasing of crystallization temperature, the lateral dimension of the lamellae was decreased and the distance between two neighboring lamellae was increased. However, the thickness of the lamellae did not vary with the crystallization temperature. The formation mechanism of the NHSK structures was also explained. The one-dimensional structure and the ultra-high curved surface of CNTs lead to strong geometry confinement, which plays a main role in the formation of the NHSKs. Supported by the National Natural Science Foundation of China (Grant No. 50772031), the Chinese Program for New Century Excellent Talents in University (Grant No. NCET-05-0678), the Scientific Research Foundation for the Returned Overseas Chinese Scholars of Ministry of Education, Hubei Provincial Department of Education (Grant No. Q200610005), and Hubei Provincial Science & Technology Department (Grant No. 2006ABA020)     

Studies on Kinetics of Crystallization of PA6／UFAPR Composites

The influence of Ultrafine Full-Vulcanized Acrylate Powdered Rubber(UFAPR) on the isothermal crys-tallization kinetics and nonisothermal crystallization behavior of PA8 has been studied by means of DSC. The results show that with the introduction of a small amount of UFAPR, the crystallization rate of PA8 can be increased obviously, and the crystallization temperature range can be augmented and the crystallite size distri-bution of the crystal can be narrowed down. The change of free energy perpendicular to the crystal nucleus, which has been calculated according to the Hoffman theory, is consistent with the result of Avrami′s equa-tion. The unit surface free energy of the radial-developing crystal spherulite decreases while the crystalliza-tion rate of PA8 increases with the introduction of UFAPR. Meanwhile, it is shown by means of the polariz-ing microscope(PLM) that the crystal size drops down and the number of the crystal grains augments with the addition of UFAPR, which shows that UFAPR can function as a nucleating agent.     

Partial melting and recrystallization of isotactic polypropylene

<正>A relatively high predetermined crystallization temperature(135℃) was chosen to grow well developed iPP spherulites,then the partial melting was carried out at a temperature of 165℃,where the preformed spherulites were seen to only decrease their size but not completely melted.The crystallization behavior of partially melted isotactic polypropylene (iPP) has been carefully examined by different scanning calorimetry(DSC) and polarized light microscopy(PLM).The experimental results show that at a special annealing temperature(165℃) the melting behavior of iPP includes two parts with different mechanism,one part is the melting of iPP spherulite outside,another is the partial lamellae perfection during longer annealing time in the unmelted spherulite.The conformational orders of the iPP melt decrease with the increase of the annealing temperature.     

Solution crystallization of nylon 6

Electron microscopy and x-ray diffraction data have been obtained on nylon 6 which has been crystallized from solutions in 1,6-hexanediol and 1,2,6-hexanetriol. Lamellar single crystals and spherulites of the γ form are obtained by crystallization from 1,2,6-hexanetriol. The morphology of the single crystals is different from that obtained from glycerine solutions. The spherulites of the γ form are composed of larger lamellae. Sheaflike crystals of the α form are obtained from both solvents. α-form and γ-form crystals both grow from 1,2,6-hexanetriol at appropriate crystallization temperatures. α-form crystals alone are obtained from 1,6-hexanediol solution at every crystallization temperature. The long periods measured by small-angle x-ray diffraction for the solution-grown crystals are in the range 56 to 66 Å. The melting behavior of the solution-grown crystals is examined and discussed. Effects of solvent on growth of the two crystalline forms from solution are investigated.     

Dielectric relaxation study of atactic poly(epichlorohydrin)/poly(3-hydroxybutyrate) blends

Binary blends of atactic poly(epichlorohydrin) (aPECH) and poly(3-hydroxybutyrate) (PHB) were investigated as a function of blend composition and crystallization conditions by dielectric relaxation spectroscopy. The quenched samples were found to be miscible in the whole composition range by detecting only one glass transition relaxation, for each composition, which could be closely described by the Gorden-Taylor equation. The cold-crystallized blends displayed two glass transition relaxations at all blend ratios indicating the coexisting of two amorphous populations: a pure aPECH phase dispersed mainly in the interfibrillar zones and a mixed amorphous phase held between crystal lamellae. The interlamellar trapping of aPECH was small and decreases with increasing the overall PHB content in the blend. At high crystallization temperatures the aPECH molecules was found to reside mainly in the interfibrillar regions due to its high mobility relative to the crystal growth rate of PHB. Our results suggest that because the intersegmental interaction in aPECH/PHB blends is weak, the mobility of the amorphous component at a given crystallization temperature decides diluent segregation.     

Investigation of polyamide 12 isothermal crystallization through the application of the phase-field model

Crystallization of polyamide 12 (PA12) is an essential process requiring thorough investigation for evaluating the mechanical properties after the polymer parts are manufactured. The change in crystallization temperature results in different crystallization behaviors for PA12. Hence, the crystal morphology of PA12 achieved provides important information about crystallization behavior, especially for those produced through additive manufacturing due to its heterogenous cooling rate in a single print bed. Considering the need of investigating PA12 crystallization using phase-field modeling, this paper aims to simulate the spherulite morphology of PA12 undergoing isothermal crystallization. This model is compared with the spherulite morphologies obtained from the optical microscopy test. The model shows that PA12 spherulites have thicker dendrites when the isothermal temperature is higher. The present phase-field model can determine the spherulite morphologies of bulk printed PA12 based on the crystallization condition and be used to evaluate the properties of the printed part.