Mechanical, thermal, and moisture absorption properties of nano-clay reinforced nano-cellulose biocomposites

In this research, fully environment-friendly, sustainable and biodegradable ‘green’ composites were fabricated. A novel material comprised of microfibrillated cellulose and laponite clay with different inorganic/organic ratios (m/m) was prepared. The composites were characterized by tensile, bending and water absorption tests as well as dynamic mechanical analysis. The morphologies of these nanocomposites were evaluated through scanning electron microscopy. Results showed considerable improvement of mechanical properties; specifically in elastic modulus, tensile strength and flexural modulus with the addition of nanoclay up to 7.5 wt% nano-clay. The modulus of elasticity increased significantly by about 26 % at 5 wt% nanocaly. The flexural modulus increased by about 90 % at 7.5 wt% nanoclay. However, with an increased load of clay in the nanocomposite, the mechanical properties decreased due to the agglomeration of excessive nanoclay. The storage modulus was significantly increased at high temperature with increasing the load of nanoclay.     

Glass fiber reinforced bismaleimide/epoxy BaTiO3 nano composites for high voltage applications

BaTiO₃/bismaleimide/epoxy/glass fiber reinforced composites were prepared using E-glass fiber (E-GF) and silane coated E-glass fiber (SC-EGF) separately as reinforcement. BaTiO₃ nanoparticles were prepared by hydrothermal method. Results show that the addition of BaTiO₃ nanoparticles has significant effects on the mechanical and dielectric properties of the composite. Both E-GF and SC-EGF reinforced BaTiO₃/bismaleimide/epoxy composites with 2 wt percentages of BaTiO₃ nanoparticles showed improved tensile strength, flexural strength and dielectric constant and those with 3% showed high dielectric strength indicating this composition is more adaptable for high voltage insulating applications. Dielectric constants and dielectric loss of the fabricated nanocomposites have been obtained at higher frequencies (in GHz) by using Vector Network Analyser at room temperature and was found to be highest for the BMI-Epoxy nanocomposite with 1% weight nanofiller.     

Effect of fiber length and composition on mechanical properties of carbon fiber‐reinforced polybenzoxazine

The mechanical strength and modulus of chopped carbon fiber (CF)‐reinforced polybenzoxazine composites were investigated by changing the length of CFs. Tensile, compressive, and flexural properties were investigated. The void content was found to be higher for the short fiber composites. With increase in fiber length, tensile strength increased and optimized at around 17 mm fiber length whereas compressive strength exhibited a continuous diminution. The flexural strength too increased with fiber length and optimized at around 17 mm fiber length. The increase in strength of composites with fiber length is attributed to the enhancement in effective contact area of fibers with the matrix. The experimental results showed that there was about 350% increase in flexural strength and 470% increase in tensile strength of the composites with respect to the neat polybenzoxazine, while, compressive properties were adversely affected. The composites exhibited an optimum increase of about 800% in flexural modulus and 200% in tensile modulus. Enhancing the fiber length, leads to fiber entanglement in the composites, resulted in increased plastic deformation at higher strain. Multiple branch matrix shear, debonded fibers and voids were the failures visualized in the microscopic analyses. Defibrillation has been exhibited by all composites irrespective of fiber length. Fiber debonding and breaking were associated with short fibers whereas clustering and defibrillation were the major failure modes in long fiber composites. Increasing fiber loading improved the tensile and flexural properties until 50–60 wt% of fiber whereas the compressive property consistently decreased on fiber loading. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation and characterization of functionalized graphene oxide/carbon fiber/epoxy nanocomposites

Graphene oxide (GO) was functionalized using three different diamines, namely ethylenediamine (EDA), 4,4′-diaminodiphenyl sulfone (DDS) and p-phenylenediamine (PPD) to reinforce an epoxy adhesive, with the aim of improving the bonding strength of carbon fiber/epoxy composite. The chemical structure of the functionalized GO (FGO) nanosheets was characterized by elemental analysis, FT-IR and XRD. Hand lay-up, as a simple method, was applied for 3-ply composite fabrication. In the sample preparation, the fiber-to-resin ratio of 40:60 (w:w) and fiber orientations of 0°, 90°, and 0° were used. The GO and FGO nanoparticles were first dispersed in the epoxy resin, and then the GO and FGO reinforced epoxy (GO- or FGO-epoxy) were directly introduced into the carbon fiber layers to improve the mechanical properties. The GO and FGO contents varied in the range of 0.1–0.5 wt%. Results showed that the mechanical properties, in terms of tensile and flexural properties, were mainly dependent on the type of GO functionalization followed by the percentage of modified GO. As a result, both the tensile and flexural strengths are effectively enhanced by the FGOs addition. The tensile and flexural moduli are also increased by the FGO filling in the epoxy resin due to the excellent elastic modulus of FGO. The optimal FGO content for effectively improving the overall composite mechanical performance was found to be 0.3 wt%. Scanning electron microscopy (SEM) revealed that the failure mechanism of carbon fibers pulled out from the epoxy matrix contributed to the enhancement of the mechanical performance of the epoxy. These results show that diamine FGOs can strengthen the interfacial bonding between the carbon fibers and the epoxy adhesive.     

Mechanical Behavior of Unidirectional Curaua Fiber and Glass Fiber Composites

Summary: This work intends to promote the use of natural fibers by comparing the behavior of isophthalic polyester matrix composites reinforced with unidirectional curaua fibers with that of unidirectional glass fiber composites. The composites were produced varying the reinforcement angle (0°, 15°, 30°, 45°, 60°, 75° and 90°) with the aim of studying the fiber orientation effect on composite strength. Composites were also made varying the fiber volume fraction (10%, 20%, 30%, 40% and 50%). The efficiency of an alkaline (5% NaOH) surface treatment of the curaua fiber was also evaluated. The unidirectional composites were characterized using tensile, flexural and short beam tests as per ASTM standards. The properties of a lamina reinforced with either glass or curaua fibers were also studied using theoretical micromechanical approach available in commercial software. The curaua fiber alkaline treatment produced higher tensile strength results compared with untreated fibers. The increase in reinforcement angle significantly decreased strength and modulus of the composites, as expected, and the glass fiber composites showed a more pronounced dependence with fiber orientation. Although the glass fiber laminas showed the best mechanical performance, the results obtained with the curaua fibers were considered similar for angles greater than 45°.     

Mechanical and Morphological Properties of Bio-Phenolic/Epoxy Polymer Blends

Polymer blends is a well-established and suitable method to produced new polymeric materials as compared to synthesis of a new polymer. The combination of two different types of polymers will produce a new and unique material, which has the attribute of both polymers. The aim of this work is to analyze mechanical and morphological properties of bio-phenolic/epoxy polymer blends to find the best formulation for future study. Bio-phenolic/epoxy polymer blends were fabricated using the hand lay-up method at different loading of bio-phenolic (5 wt%, 10 wt%, 15 wt%, 20 wt%, and 25 wt%) in the epoxy matrix whereas neat bio-phenolic and epoxy samples were also fabricated for comparison. Results indicated that mechanical properties were improved for bio-phenolic/epoxy polymer blends compared to neat epoxy and phenolic. In addition, there is no sign of phase separation in polymer blends. The highest tensile, flexural, and impact strength was shown by P-20(biophenolic-20 wt% and Epoxy-80 wt%) whereas P-25 (biophenolic-25 wt% and Epoxy-75 wt%) has the highest tensile and flexural modulus. Based on the finding, it is concluded that P-20 shows better overall mechanical properties among the polymer blends. Based on this finding, the bio-phenolic/epoxy blend with 20 wt% will be used for further study on flax-reinforced bio-phenolic/epoxy polymer blends.     

Industrial cutting waste granite dust reinforced cardanol benzoxazine/epoxy resin hybrid composites for high-voltage electrical insulation applications

An attempt has been made to develop hybrid composites from benzoxazine monomer (C-ddm) hybridized with DGEBA epoxy resin (EP) and reinforced with varying weight percentages (20 wt%, 40 wt%, 60 wt%, 80 wt% and 100 wt%) of glycidoxypropyltrimethoxy- silane (GPTMS) functionalized granite dust (GD) obtained from industrial granite cutting and polishing process in order to utilize them for electrical insulation applications. The thermal stability of granite dust reinforced poly(EP-co-C-ddm) composites was studied by TGA analysis. Among the composites samples studied, 100 wt% GD reinforced poly(EP-co-C-ddm) composites possess better thermal stability than that of other neat matrices and composites. Among the composites prepared using varying weight percentages of functionalized GD reinforcement, it was observed that 80 wt% GD reinforced poly(EP-co-C-ddm) composites possesses better hydrophobic character than that of other neat matrices and composites. The value of LOI calculated for neat matrix (poly[EP-co-C-ddm]) and 20 wt%, 40 wt%, 60 wt%, 80 wt% and 100 wt% GD reinforced composites was found to be 22, 28, 34, 40, 43 and 45 respectively. The 80 wt% GD reinforced poly(EP-co-C-ddm) composites possess the higher values of tensile strength and flexural strength of 47 MPa and 140 MPa, respectively than those of their samples. The values of electrical surface resistivity and electrical volume resistivity of all the neat matrices and GD reinforced polybenzoxazine composites were found to be in the order of 10¹² and 10¹³ respectively. The values of dielectric strength obtained from break down voltage (BDV) for neat matrix [poly(EP-co-C-ddm)] and 20 wt%, 40 wt%, 60 wt%, 80 wt% and 100 wt% of GD reinforced poly(EP-co-C-ddm) composites are 15.0, 15.5, 16.5, 17.0, 17.0 and 17.0 kV/mm, respectively. Data obtained from thermal stability, hydrophobic behavior and dielectric studies it was inferred that the hybrid polymer composites developed in the present work can be conveniently used in the form insulators, sealants, adhesives and matrices where application demands at high-performance industrial and engineering applications.     

Epoxy nanocomposites co-reinforced by two dimensionally different nanoscale particles

Comprehensive high-performance epoxy nanocomposites were prepared by simultaneous incorporating montmorillonite (MMT) and nanoSiO₂ into epoxy. Mechanical tests and thermal analyses showed that the epoxy/MMT/nanoSiO₂ nanocomposites obtained considerable improvement over basic epoxy in tensile modulus, tensile strength, flexural modulus, flexural strength, notch impact strength, glass transition temperature, and thermal decomposition temperature. X-ray diffraction measurements and transmission electronic microscopy observations revealed that the layered structure of MMT was completely exfoliated into two-dimensional nanoscale mono-platelets. These 2D mono-platelets formed intermingled structure with the zero-dimensional nanoSiO₂ spheres in the nanocomposites. This study suggests that employing the synergistic reinforcement effect of two dimensionally different nanoscale particles is one pathway to success in developing comprehensive high-performance polymer nanocomposites.     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Preparation and physicochemical properties of hydroxyapatite/polyurethane nanocomposites

In this study, nanohydroxyapatite/polyurethane （nHA/PU） composites with various contents of methoxy- poly（ethylene glycol） modified nHA （0 wt%, 10 wt%, 20 wt% and 30 wt%） were prepared by solution blending process. The physicochemical properties of the composite membranes were investigated by Fourier transform infrared spectroscopy （FTIR）, X-ray diffraction （XRD）, Transmission electronic microscopy （TEM）, Differential scanning calorimetry （DSC）, Thermo gravimetric analysis （TGA） and tensile tests. TEM photos of the nanocomposites showed that the nHA was uniformly dispersed in the polymer matrix. The membrane with 10 wt% nHA showed the highest tensile strength which was about 75% higher than that of the pure PU membrane. However, the tensile strength decreased when high content （above 20 wt%） fillers were added, which was still higher than that of pure PU. TGA measurements suggested that the thermal stability of the membranes was improved owing to nHA fillers. XRD and DSC results illustrated that the crystallinity of PU soft segments decreased with the increasing content of nanoparticles in the composites.     

Mechanical and thermal properties of Acacia leucophloea fiber/epoxy composites: Influence of fiber loading and alkali treatment

In this work, the influence of fiber content and alkali treatment on the mechanical and thermal properties of Acacia leucophloea fiber-reinforced epoxy composites was studied. Ten composite samples were fabricated by varying fiber content (5, 10, 15, 20, and 25 wt%); both untreated and treated fiber were soaked in a 5% NaOH solution for 45 min by using hand-layup method. The composite reinforced with 20 wt% treated fiber content exhibited better mechanical properties and thermal properties. Fourier transform infrared analysis, morphological analysis by atomic force microscope, and scanning electron microscope of composites were also performed.     

Influence of Nanoclay on the Mechanical Performance of Wild Cane Grass Fiber-Reinforced Polyester Nanocomposites

Natural fiber-reinforced nanocomposites were prepared by incorporating wild cane grass fiber and organically modified montmorillonite (MMT) nanoclay into polyester resin. The composites were formulated up to a maximum volume of fiber of approximately 40% and their mechanical properties were investigated. The mean tensile strength and tensile modulus of nanoclay-filled wild cane grass fiber composites are 6.3% and 18.3% greater than those of wild cane grass fiber composites, respectively, without addition of nanoclay at maximum percentage volume of fiber. The mean flexural strength of nanocomposites at maximum percentage volume of fiber was increased to a maximum of 221 Mpa and flexural modulus to 4.2 Gpa. The mean impact strength of nanoclay-filled wild cane grass fiber composites was increased to 376.7 J/m at maximum percentage volume of fiber. The weight loss of nanoclay-filled wild cane grass fiber/polyester composites was 30% and 22% less than that of composites without nanoclay at maximum percentage volume of fiber. The results indicated that the use of nanoclay showed significant improvement in all the mechanical properties of wild cane grass fiber-reinforced composites.     

The mechanical properties of surface treated UHMWPE fibers and TiO2 reinforced PMMA composite

Mechanical properties of hybrid PMMA composites reinforced with UHMWPE fiber and nano‐titanium dioxide (2, 4, 6, and 8 wt%) was investigated. In this work, the effect of UHMWPE fiber surface treatment on tensile, flexural, and impact properties of PMMA composites was studied. The fiber loadings were varied from 0% to 20%. The addition of UHMWPE fiber had caused a decline in the tensile strength of the PMMA composite. Results revealed that the presence of titanium dioxide on the surface treated UHMWPE fiber has further enhanced the efficiency of stress transfer from the matrix to the fiber thus improved the interfacial adhesion between the UHMWPE fiber and PMMA matrix.     

Effect of Silane Coupling Agent and Compatibilizer on Properties of Short Rossells Fiber/Poly(propylene) Composites

Rossells fiber reinforced polypropylene composites were prepared by melt mixing. The fiber content was 20 wt%. Octadecyltrimethoxysilane (OTMS) and maleic anhydride grafted polypropylene (MAPP) were used to improve the adhesion between poly(propylene) (PP) and the fiber. The mechanical, rheological, and morphological properties, and heat distortion temperature (HDT) of the composites were investigated. Tensile strength, impact strength, flexural strength and HDT of MAPP modified PP composites increased with an increase in MAPP content. However, no remarkable effect of MAPP content on the Young's modulus of the composites was found. OTMS resulted in small decreases of tensile strength and Young's modulus, and increase in impact strength. Scanning electron micrographs revealed that MAPP enhanced surface adhesion between the fiber surface and PP matrix.     

Effect of Chemical Treatment and Fiber Loading on Mechanical Properties of Borassus (Toddy Palm) Fiber/Epoxy Composites

The aim of the present study was to investigate and compare the mechanical properties of untreated and chemically modified Borassus fiber–reinforced epoxy composites. Composites were prepared by the hand lay-up process by reinforcing Borassus fibers with epoxy matrix. To improve the fiber-matrix adhesion properties, alkali (NaOH) and alkali combined with silane (3-aminopropyltriethoxysilane) treatment of the fiber surface was carried out. Examinations through Fourier transform-infrared spectroscopy and scanning electron microscopy (SEM) were conducted to investigate the structural and physical properties of the Borassus fibers. Tensile properties such as modulus and strength of the composites made with chemically modified and untreated Borassus fibers were studied using a universal testing machine. Based on the experimental results, it was found that the tensile properties of the Borassus-reinforced epoxy composites were significantly improved as compared with the neat epoxy. It was also found that the fiber treated with a combination of alkali and silane exhibited superior mechanical properties to alkali-treated and untreated fiber composites. The nature of the fiber/matrix interface was examined through SEM of cryo-fractured samples. Chemical resistance of composites was also found to be improved with chemically modified fiber composites.     

Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

Vegetable oil-based flame retardant epoxy/clay nanocomposites

Flammability of epoxy appears to be one of the greatest threats and hence limits its advanced applications. The present investigation, therefore, reports on vegetable oil-based self-extinguishing epoxy/clay nanocomposites for the first time. These nanocomposites were prepared by the ex-situ technique using mechanical shearing and ultrasonication at different loadings (1, 2.5 and 5 wt%) of nano-clay. Monoglyceride of Mesua ferrea L. seed oil, bisphenol-A and tetrabromobisphenol-A based epoxy resin was used as the matrix. XRD, TEM, SEM, FTIR and rheological studies confirmed partially exfoliated nanocomposites formation. The study demonstrates two fold improvements of tensile strength and scratch hardness, three-fold increase in adhesive strength and 20 units increase in gloss value without any change in impact resistance through nanocomposite formation. TG studied confirmed the enhancement of thermal stability of the nanocomposite by 25 °C. The limiting oxygen index values and UL 94 test indicated the self-extinguishing characteristic of the nanocomposites.     

SYNTHESIS, CHARACTERIZATION AND PROPERTIES OF ORGANOCLAY-MODIFIED POLYSULFONE/EPOXY INTERPENETRATING POLYMER NETWORK NANOCOMPOSITES

Organoclay-modified hydroxylterminated polysulfone (PSF)/epoxy interpenetrating network nanocomposites (oM-PSF/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polysulfone and epoxy resin (PSF/EP) using diaminodiphenylmethane (DDM) as curing agent.The mechanical properties like tensile strength,tensile modulus,flexural strength,flexural modulus and impact properties of the nanocomposites were studied as per ASTM standards.Differ...     

Flexural properties of sandwich composite panels with glass laminate aluminum reinforced epoxy facesheets strengthened by SMA wires

Sandwich composite panels are widely used and significant in structural applications such as aerospace, shipbuilding and transportation, etc. This is due to their specific properties such as specific stiffness, strength and energy absorption. Still, many innovations are required to develop and upgrade their mechanical properties in various loadings and conditions, specifically in bending loads. One of the methods to enhance the properties of sandwich structures is to employ various advanced materials in these structures to change their acquired properties. In the present research work, sandwich composite panels made by fiber metal laminate like glass laminate aluminum reinforced epoxy (GLARE) as the facesheets and PVC polymer foam as the core material are investigated in flexural (bending) loading condition. To change or enhance the behaviour of sandwich panel in bending loads, shape memory alloy wires are also embedded in between glass fiber reinforced epoxy composite layers in fiber metal laminate facesheets. The shape memory wires are also pre-strained in fiber reinforced epoxy composite in sandwich panels. To study the flexural properties of sandwich panels with fiber metal laminate facesheets, the effect of shape memory alloy wires and also the effect of pre-straining of the wires, three types of sandwich panels are considered and made including panels without shape memory alloy wire, two wires with 0% tensile pre-strain, and two wires with 5% tensile pre-strain for the same cross section. Due to the importance of bending properties in structural applications, the sandwich composite specimens are subjected to flexural test according to ASTM standards. The maximum of 13% increase in maximum bending load and 84% increase in breaking load for the specimens with 0% pre-strained wires are achieved. Also, the maximum displacement and the energy absorption for the specimen with 5% pre-strain was enhanced by 26.5% and 37%, respectively. The energy absorption during the flexural test is greater in case of the specimen with pre-strained wires. Moreover, the specimens with pre-strained wires show better integrity of the structure after the failure in bending. The results represent the advantage effect of shape memory alloy wires on sandwich composite panel's behaviour in bending.     

Effect of fiber length and loading on the properties of Schumannianthus dichotomus (murta) fiber–reinforced epoxy composites

The present work was aimed at preparing composite materials using epoxy matrix and murta fibers of varying lengths and weight percentages. The composites were analyzed on the basis of density, thermal gravimetric analysis, infrared spectroscopy, scanning electron microscopy, tensile strength, flexural strength, Izod impact strength, and Rockwell hardness studies. Twenty-five weight percent of randomly oriented fibers of 25 mm length rendered the best mechanical properties to the composite. The tensile strength of the composite was analyzed using the Hirsch model. The characterization of the composite reveals that murta fiber is a good candidate for polymer reinforcement.