Synthesis of cationic core-shell latex particles

Surfactant-free seeded (core-shell) polymerization of cationic polymer colloids is presented. Polystyrene core particles with sizes between 200 nm and 500 nm were synthesized. The number average diameter of the colloidal core particles increased with increasing monomer concentration. Cationic shells were introduced by co-polymerizing styrene with the cationic monomers (vinylbenzyl)trimethylammonium chloride (VBTMAC), [(2-methacryloyloxy)ethyl] trimethylammonium chloride (METMAC) and [(2-(acryloyloxy)ethyl] trimethylammonium chloride (AETMAC) onto the polystyrene cores. The cationic monomer AETMAC, undocumented to our knowledge in colloid synthesis, produced the best cationic shells and could be incorporated at much higher concentrations in the shell compared to the commonly used VBTMAC and METMAC, which yielded undesired polyelectrolyte side products already at relatively low cationic monomer concentrations. In shell formation, feed concentrations of AETMAC between 1.3 mol% (2.4 wt%) and 10.7 mol% (20 wt%) in styrene could be employed, allowing us to control colloid surface charge density over a wide range. The influence of various polymerization parameters (initiator concentration, cross-linking agent, and ionic strength) on the co-polymerization process with AETMAC is discussed. Core-shell particles were characterized using HR-SEM, potentiometric titration and zeta potential measurements.     

Synthesis and characterization of core-shell polyacrylate particles containing hindered amine light stabilizers

A polymerizable hindered amine light stabilizer (HALS) 1,2,2,6,6-pentamethylpiperidin-4-yl acrylate (PMPA) was synthesized through transesterification of 1,2,2,6,6-pentamethylpiperidin-4-ol (PMP) with methyl acrylate (MA). Core-shell latex particles containing HALS moieties in the shell phase were prepared by two-stage seeded emulsion polymerization from n-butyl acrylate (BA), methyl methacrylate (MMA) and PMPA. The Fourier transformed infrared (FTIR) and nuclear magnetic resonance (¹H NMR) analysis showed that PMPA monomer was successfully prepared and was effectively involved in the polyacrylate particles. The surface composition was studied by X-ray photoelectron spectroscopy (XPS), and the results indicated that HALS-containing groups could be distributed on the surfaces of the particles. Transmission electron microscopy (TEM) analysis revealed that the particles obtained presented a core-shell structure with a particle size around 100 nm. Two glass transition temperatures (T_g), assigned to the core phase and the shell phase of the particles, respectively, were observed for both HALS-containing and HALS-free particles, as determined by differential scanning calorimetry (DSC). In addition, the T_g value for the shell phase of HALS-containing particles was 13 °C lower than that of HALS-free particles, indicating the presence of random copolymer between MMA monomer and PMPA comonomer in the shell phase. The thermogravimetry analysis (TGA) and differential thermal gravimetric (DTG) results showed that HALS-containing particles provided an improvement in thermal stability in comparison to HALS-free particles.     

Synthesis and characterization of fluorine‐containing polyacrylate latex with core–shell structure by UV‐initiated seeded emulsion polymerization

A core–shell fluorine‐containing polyacrylate emulsion was successfully prepared by UV‐initiated seeded emulsion polymerization in two stages in the presence of two photoinitiators. The water‐soluble photoinitiator for the core polymerization and the oil‐soluble photoinitiator was used for the shell polymerization. Both of the two stage polymerizations could be completed within 15 min and displayed a conversion above 94%. The emulsion and the films were characterized by Fourier transformed infrared spectrometry, transmission electron microscopy, dynamic light scattering, X‐ray photoelectron spectroscopy (XPS), contact angle (CA), and thermogravimetry analysis, respectively. The analysis results indicated that the fluorine‐containing latex particles had very small particle size (40 nm) with a core–shell structure and a narrow particle size distribution. XPS analysis revealed that a gradient concentration of fluorine excited in fluorine‐containing emulsion film from the film–air interface to the film–glass interface. In addition, the film formed from the fluorine‐containing emulsion exhibited not only higher thermal stability but also better hydrophobicity than that of the fluorine‐free emulsion. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis, modification and characterization of core-shell fluoroacrylate copolymer latexes

Core-shell fluoroacrylate copolymer latex, typically used for the protection of ancient stone monument, was synthesized in this paper by semi-continuous seed emulsion polymerization with butyl acrylate (BA) served as the core, methyl methacrylate (MMA), BA and dodecafluoroheptyl methacrylate (DFHMA, C₁₁H₈O₂F₁₂) served as the shell. At the same time, the above core-shell fluoroacrylate latex was modified by hydrolysis of tetraethyl orthosilicate (TEOS, Si(OC₂H₅)₄) in the presence of silane coupling agent dodecyltrimethoxysilane (DTMS, C₁₂H₂₅Si(OCH₃)₃). The chemical component of the final latex was analyzed by FT-IR. Morphology structure and the particle size of core-shell latex were determined by TEM. The effect of DFHMA and TEOS content on the latex and film properties was characterized by SEM-EDX, AFM, TEM, DSC and UV-vis. The analysis results indicated that the copolymer latex particle presented uniform sphere core-shell structure with 40-50 nm in diameter. About 30 wt% DFHMA gave favorable characteristics both in latex and in film properties. Compared with core-shell fluoroacrylate latex, the modified fluoroacrylate copolymer displayed, when TEOS was controlled in 2.2-3.8 wt%, sound performances in hydrophobic, mechanics, thermodynamics and resistance to ultraviolet.     

Preparation of composite polyacrylate latex particles with in situ‐formed methylsilsesquioxane cores

Composite polyacrylate latex particles were prepared through a simple method by dissolving organosilicon monomer methyltrimethoxysilane in a monomer mixture of acrylic monomers methyl methacrylate (MMA), n‐butyl acrylate (n‐BA), and acrylic acid (AA). With the addition of water needed for hydrolysis, methyltrimethoxylsilane hydrolyzed under catalysis by AA and further condensed to form polymeric methylsilsesquioxane (MSQ). The monomer mixture containing in situ‐formed MSQ was then subjected to emulsification and emulsion polymerization. Transmission electron microscopy (TEM) images showed that the obtained latex particles had a core–shell structure. Differences between the X‐ray photoelectron spectroscopy (XPS) results of the contents of silicon atoms on surfaces of films formed at temperatures above and below glass transition temperatures (T_gs) of polyacrylate evidenced that the cores were made up of MSQ and the shells were made up of polyacrylate. The static water contact angle measurements indicated that the incorporation of MSQ can result in composite latex with higher hydrophobicity. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis, characterization and gold loading of polystyrene-poly(pyridyl methacrylate) core-shell latex systems

In this research, novel 3-(2-pyridyl)propyl methacrylate and 3-(3-pyridyloxy)propyl methacrylate monomers were synthesized and emulsion polymerized on colloidal polystyrene seeds, resulting in core-shell latex systems. The cores and the core-shell particles were characterized by static light scattering and scanning electron microscopy. Transmission electron microscopy was used to study the morphology of the core-shell particles. Monodisperse beads with a regular core-shell internal structure were found. The pyridine-functional shells were loaded with HAuCl₄ and irradiated with UV light to reduce the salts to metallic gold. FTIR, UV-Vis, TEM and XPS were employed to monitor the metal loading and reduction processes. Core-shell systems, decorated with gold nanoparticles, were obtained.     

Synthesis of core-shell polymer microspheres by two-stage distillation-precipitation polymerization

Narrow- or monodisperse core-shell polymer microspheres with a dense core and a lightly crosslinked shell with different functional groups, such as ester, hydroxyl, cyano, were prepared by two-stage distillation-precipitation polymerization without any stabilizer. Commercial divinylbenzene (DVB), containing 80% of DVB was polymerized by distillation-precipitation polymerization with 2,2′-azobis(2-methyl propionitrile) (AIBN) as initiator in neat acetonitrile in the absence of any stabilizer as the first stage polymerization and used as the core. When the conversion of DVB was about 35% in the first stage, the second-comonomers with different functional groups, such as methyl methacrylate (MMA), ethyl methacrylate (EMA), butyl methacrylate (BMA), 2-hydroxyethyl methacrylate (HEMA), i-octyl acrylate (i-OA), dodecyl acrylate (DA), methyl acrylate (MA), ethyl acrylate (EA), ethylene glycol dimethacrylate (EGDMA), triethyleneglycol dimethacrylate (TEGDMA), trimethylolpropane trimethacrylate (Trim), and acrylnitrile (AN) together with AIBN were introduced, respectively, into the reaction system and copolymerized with unreacted DVB on the core surface to form a lightly crosslinked functional shell. The resulting core-shell polymer particles were characterized with scanning electron microscopy (SEM) and FT-IR spectra.     

Synthesis of polytetrafluoroethylene/polyacrylate core-shell nanoparticles via emulsifier-free seeded emulsion polymerization

Polytetrafluoroethylene (PTFE)/polyacrylate core-shell nanoparticles were produced via the emulsifier-free seeded emulsion polymerization of acrylate monomers with PTFE latex as seed. The monomer conversions under different synthesis parameters were monitored by a gravimetric method. The polymerization conditions for preparing PTFE/polyacrylate core-shell nanoparticles were surveyed and optimized. The chemical component of the PTFE/polyacrylate particles was confirmed by comparing the Fourier-transform infrared spectra of PTFE and PTFE/polyacrylate particles. The core-shell structure of the resulting PTFE/polyacrylate nanocomposite particles was investigated by transmission electron microscopy. The water contact angles of the films prepared from PTFE/polyacrylate nanocomposite particles showed that the films were hydrophilic, which confirmed that polyacrylate covered the surface of the PTFE particles. This kind of PTFE/polyacrylate core-shell nanoparticles might advance the compatibility of PTFE with other materials due to the covering of the polyacrylate shell on the surface of PTFE, which would make them promising in various fields.     

丙烯酸树脂水溶胶的乳液法合成

描述了通过乳液聚合方法合成丙烯酸树脂水溶胶的合成方法，研究了分子量、亲水基团(羧基)含量对水溶胶粒径的影响，分析了在乳液转变成水溶胶的过程中，体系粘度、透光率、表面张力以及粒子形态的变化。     

Synthesis of core-shell latexes by redox initiation at ambient temperatures

Core-shell polymer composites made by two-stage emulsion polymerizations are useful in many applications. In systems involving a hydrophilic/hydrophobic polymer pair, a core-shell arrangement is thermodynamically unfavorable and may be difficult to achieve. To counteract the thermodynamic forces in such a system, the mobility of the phases can be reduced to such an extent that a core-shell morphology is achieved. This was accomplished in a PMMA/PS two-stage system by lowering the second-stage polymerization temperature to room temperature using a redox initiator. At this relatively low temperature, a core-shell morphology was obtained even when the second-stage was carried out as a batch polymerization. © 1992 John Wiley & Sons, Inc.     

Interaction of antigen and antibody on core-shell polymeric microspheres

Monodispersed microspheres with polystyrene as the core and poly(acrylamide-co-N-acryloxysuccinirnide) as the shell were synthesized by a two-step surfactant-free emulsion copolymerization.The core-shell morphology of the microspheres was shown by scanning electron microscopy and transmission electron microscopy.Rabbit immunoglobulin G (as antigen) was covalently coupled onto the microspheres by the reaction between succinimide-activated ester groups on the shell of the microspheres and amino groups of the antigen molecules.The size of particles was characterized by dynamic light scattering technique and was found to vary upon bioconjugation and interaction with proteins.The binding process was shown to be specific to goat anti-rabbit immunoglobulin G(as antibody) and reversible upon the addition of free antigen into the system.     

含氟聚丙烯酸酯乳液的合成、表征及其应用

以高交联性能的丙烯酸-4-羟基丁酯(4HBA)、丙烯酸丁酯(BA)、甲基丙烯酸十二氟庚酯(G04)等为聚合单体,通过延迟滴加氟单体的核壳乳液聚合工艺,合成了表面富含氟元素的含氟聚丙烯酸酯。采用红外光谱仪、热重分析仪、差示扫描量热仪、原子力显微镜、X光电子能谱仪及接触角测定仪表征了其性能与结构。分析结果表明:当G04质量为聚合单体总质量的20%时,聚合物干膜对水、油的接触角分别为94°和81°,表面能为31 J/m~2,交联单体4HBA的最佳用量为w(4HBA)=4%,该乳液在成膜过程中,氟元素优先向膜表面富集。     

Synthesis and Properties of Cationic Fluorinated Polyacrylate Soap-Free Latex

Cationic fluorinated polyacrylate soap-free latex (CFMBD) was synthesized by semi-continuous seeded emulsion polymerization of dodecafluoroheptyl methacrylate (DFMA), methyl methacrylate (MMA), butyl acrylate (BA), and dimethylaminoethyl methacrylate (DM) with a novel cationic polymerizable emulsifier, maleic acid double ester-octadecyl poly(ethyleneoxy)₂₀ ether-ethylene trimethyl ammonium chloride (R303), and 2,2′- azobis (2 - methylpropionamidine) dihydrochloride (VA-50) was utilized as the initiator. Effects of some factors, such as VA-50 amount, R303 amount and DFMA amount, on stability and average particle size of the CFMBD were discussed in detail, and the optimal polymerization condition was obtained. In addition, the emulsion and its film were characterized by Fourier transform infrared (FTIR) spectrometry, thermogravimetry analysis (TGA), contact angle goniometer, X-ray photoelectron spectroscopy (XPS), respectively. FTIR confirmed the structure of the CFMBD. With the increasing of DFMA amount, water absorption of the film decreased and water contact angle of the film increased. While the DFMA amount was more than 6 g in the recipe, the water contact angle (107.5°) and the water absorption (7.8 wt%) of the film showed no more changes. Meanwhile, thermal stability of the copolymer was greatly improved with the increasing of DFMA amount. XPS analysis indicated the fluoroalkyl groups had the tendency to enrich at the film-air interface.     

反相乳液聚合法合成高分子量聚丙烯酸钠

以丙烯酰氧基Span-80为乳化剂,采用反相乳液聚合法合成了高分子量聚丙烯酸钠.研究了乳化剂和中和度对聚合体系稳定性的影响,以及(NH4)2S2O8—甲基丙烯酸-N、N-二甲氨基乙酯(DMAEMA)—NaHSO3引发剂和单体浓度对聚合物分子量的影响.结果表明,最佳的实验条件:中和度为90%;乳化剂用量为3%(油相);引发剂占单体的质量分数分别为(NH4)2S2O80.06%、DMAEMA0.04%、NaHSO30.02%;单体在水相的质量分数为40%(水相).在最佳实验条件下,合成聚合物分子量超过2.6×107,且溶解性能优于溶液聚合所得产品.     

含氟/硅丙烯酸酯核壳型乳液的合成及性能

采用半连续种子乳液聚合法, 在十二烷基硫酸钠(SDS)/辛基苯基聚氧乙烯醚(TX-10)复合乳化剂的作用下, 合成了以丙烯酸丁酯(BA)为核, 以甲基丙烯酸甲酯(MMA)、甲基丙烯酸十二氟庚酯(DFHMA)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(MPTMS)和甲基三甲氧基硅烷(MTMS)为壳的核壳型含氟/硅丙烯酸酯聚合物乳液. 利用FTIR, TEM, SEM-EDX和DSC等手段对乳液组成、乳胶粒子结构、膜表面及断面形态等进行了表征, 讨论了氟/硅含量对聚合物膜性能的影响. 结果表明, 核-壳粒子尺寸为20~30 nm, 乳液膜的性能与膜表面氟和硅的含量及相容性有较大的相关性, 当m(氟)∶m(硅单体)=3∶1时, 形成的膜均匀透明, 吸水率较低, 尺寸稳定性较好.     

Toughening of polyvinylchloride by core-shell rubber particles: Influence of the internal structure of core-shell particles

The work focused on the influence of the internal structure of MBS core-shell impact modifiers on the properties of PVC/MBS blends. MBS was synthesized by grafting styrene and methyl methacrylate onto PB seed latex by emulsion polymerization. Different monomer feeding manners and initiators were employed to control the internal structure of core-shell particles. The investigation of the morphology of MBS showed that when styrene monomer was fed in a semicontinuous feeding manner and redox initiator was used, core-shell particles with rarely sub-inclusions could be obtained. When preswollen manner of styrene monomer and redox initiator were employed, there were a large number of small sub-inclusions in the core of MBS. When AIBN was used as initiator, large sub-inclusions could be found in the core of MBS. The results of the Izod impact tests showed that PVC/MBS blend with MBS prepared by preswollen manner had the lowest brittle-ductile transition temperature. And TEM showed that the different internal structures of core-shell particles could lead to different deformation mechanisms. While the results of transparency tests showed that the presence of the sub-inclusions in the MBS impaired the transparency of the blends.     

Synthesis of amino‐functionalized latex particles by a multistep method

Cationic latex particles with surface amino groups were prepared by a multistep batch emulsion polymerization. In the first one or two steps, monodisperse cationic latex particles to be used as the seed were synthesized, and in the third step, two different amino‐functionalized monomers [aminoethylmethacrylate hydrochloride (AEMH) and vinylbenzylamine hydrochloride (VBAH)] were used to synthesize the final functionalized latex particles. 2,2′‐Azobisisobutyramidine dihydrochloride was used as the initiator, and different concentrations of two quaternary ammonium emulsifiers with hydrophobic chains of different lengths were examined. To characterize the final latexes yields were obtained gravimetrically, and particle size distributions and average particle diameters were determined by transmission electron microscopy and photon correlation spectroscopy. The amount of amino groups was determined by fluorimetry. The effect of the amino‐functional monomer used on the final latexes and the colloidal behavior of the system were studied. The influence of the different conditions utilized to synthesize the latexes on the colloidal stability of the particles was evaluated in terms of the Fuchs stability ratio and electrophoretic mobility. High yields of the amino‐functional monomers were obtained. Surface amino, amidine, and quaternary ammonium groups provided the cationic character. The colloidal stability behavior of the products obtained was compatible with their cationic character. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2929–2936, 2001     

Synthesis of latex particles with surface amino groups

Monodisperse latex particles with surface amino groups were prepared by a two‐step emulsion polymerization. In the first step, the seeds were synthesized by batch emulsion polymerization of styrene; and in the second step, two different amino‐functionalized monomers [aminoethylmethacrylate hydrochloride (AEMH) and vinylbenzylamine hydrochloride (VBAH)], two different initiator systems (K₂S₂O₈ and K₂S₂O₈/Na₂S₂O₅) and mixtures of emulsifiers sodium dodecylsulfate (SDS) and Tween 21 were used to synthesize the final latexes. To characterize the final latexes, conversions were obtained gravimetrically and particle size distributions and average particle diameters were determined by transmission electron microscopy (TEM) and photon correlation spectroscopy (PCS). The amount of amino groups was determined by the SPDP (N‐succinimidyl 3‐(2‐pyridyldithio)propionate) method. The influence of the different conditions used to synthesize the latexes on the colloidal stability of the particles was evaluated by measuring the diameters of the final latexes dispersed in solutions at different pHs and ionic strengths. The most stable latexes were obtained using the smallest seed, VBAH monomer, and the K₂S₂O₈/Na₂S₂O₅ initiator system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4230–4237, 2000     

聚苯基硅氧烷/聚丙烯酸酯复合乳液的合成与性能

本文以二苯基二甲氧基硅烷(DPDMS)和γ-甲基丙烯酰氧基丙基三甲氧基硅烷(MAPTMS)合成了具有微交联结构的聚硅氧烷乳液,并以此为种子乳液再与丙烯酸酯类单体聚合,合成了稳定且性能优良的聚硅氧烷/聚丙烯酸酯复合乳液.用激光粒度分析仪、FTIR、DMA等进行了表征.结果表明,硅氧烷被有效的接枝到了聚丙烯酸酯分子链中;硅氧烷的加入,使聚合物的储能模量,损耗模量增大,玻璃化温度提高,加入量为10％时,Tg由50.5℃升高到57.2℃;加入20％的硅氧烷涂膜吸水率由13.8％降低到6.8％.     

Properties and characterization of novel cationic polyacrylate latex containing fluorine and silicon prepared with soap-free emulsion polymerization

The novel cationic polyacrylate latex containing fluorine silicon was successfully prepared via soap-free emulsion polymerization of butyl acrylate, methyl methacrylate, vinyltriethoxysilane and hexafluorobutylmethacrylate in water phase, which were initiated with water soluble azo initiator and emulsified with the mixed surfactants polymerizable emulsifier and OP-10. The films of the resultant latex were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA) determinator, respectively. In comparison with the conventional polyacrylate latex, the thermal stability and water resistance of novel latex film are improved. The conditions of preparing the novel cationic acrylate latexes were optimized. The optimum conditions of preparing the novel latex are as follows: the amount of emulsifiers and the initiator are 6.0% and0.3%, respectively; both the amount of VETS and amount of HFMA are 6.0%. In this case, the conversion is high and the polymerization stability is good.