Micronization of phenylbutazone by rapid expansion of supercritical CO2 solution

Rapid expansion of supercritical solutions (RESS) technique was applied for the preparation of phenylbutazone fine particles. The operating temperature and pressure affected the yield of the drug fine particles, which was evaluated by dissolving the sprayed product of drug into ethanol. Effect of pre- and post-expansion conditions on the particle size distribution of phenylbutazone was investigated and the smallest sample (mean particle size: 1.59 microm) was obtained when the RESS method was operated at a pressure of 26 MPa combined with a temperature of 32 degrees C. Physicochemical properties of the fine particles were investigated by powder X-ray diffraction and differential scanning calorimetry. It was found that the phenylbutazone fine particles obtained were meta-stable beta form under the experimental conditions tested, suggesting polymorphic transformation during the RESS process.     

Polymeric nanoparticles from rapid expansion of supercritical fluid solution

In this concept paper we highlight applications of supercritical fluid technology in particle formation and production, especially some recent advances in the rapid expansion of supercritical solutions (RESS) processing technique. We also highlight the simple but significant modification to the traditional RESS by using a liquid solvent or solution at the receiving end of the supercritical solution expansion, or the rapid expansion of a supercritical solution into a liquid solvent (RESOLV), and applications of the technique to the preparation of nanoparticles. In particular, successes and challenges in the use of RESOLV for nanoscale (<100 nm) polymeric particles and the subsequent protection of the suspended nanoparticles from agglomeration are discussed.     

Protein-conjugated nanoparticles from rapid expansion of supercritical fluid solution into aqueous solution

The method of rapid expansion of a supercritical solution into a liquid solvent (RESOLV) was applied to the preparation of bovine serum albumin protein-conjugated silver sulfide nanoparticles. The conjugate samples were characterized by using a series of instrumental techniques. The results show that the monodispersed nanoparticles in the conjugates are well-coated directly with the protein. Because the protein undergoes solution pH-dependent association and dissociation, the protein-nanoparticle conjugates also assemble and disassemble with changes in solution pH in a reversible fashion.     

Transesterification of palm oil using supercritical methanol with co-solvent HCFC-141b

The transesterification of palm oil in supercritical methanol has been investigated without using any catalyst. HCFC-141b was used as co-solvent to reduce the molar ratio of methanol to palm oil under the milder conditions. The reaction was carried out in a flow-type tubular reactor. The residence time was fixed at 40 min. When the molar ratio of methanol to palm oil was set to 20:1 at 325 °C and 35 MPa, the optimum molar ratio of methanol to co-solvent was found to be 20:1. Addition of HCFC-141b increased FAME production even at the lower molar ratio of methanol to palm oil. In addition, a similar FAME content was obtained under the milder conditions (5 MPa lower pressure) compared with conditions without co-solvent at higher pressure. The role of HCFC-141b in the transesterification reaction under supercritical conditions was investigated.     

Thermal and morphological characterization of micronized acetylsalicylic acid powders prepared by rapid expansion of a supercritical solution

Aim of this work was to investigate the solid-state characteristics of micronized acetylsalicylic acid (ASA), produced by rapid expansion of a supercritical carbon dioxide solution (RESS) and to assess whether a correlation could be found between process parameters and solid-state characteristics. Drug solubility in supercritical CO₂ was first assessed under various pressure and temperature conditions. DSC, FT-IR, PXRD, SEM, laser light scattering and HPLC were used to characterise the solid phases produced by the RESS. The obtained particles were crystalline, with spectroscopical and diffractometrical pattern overlapping those of the starting available product. However, a strong reduction of particle size was obtained, linearly correlated to pressure imposed during the RESS process, while temperature did not seem to have a major effect. Similar influence of pressure was observed on the final melting temperature of the micronized ASA. The application of a mathematical model allowed to conclude that the melting temperature depression of RESS-prepared ASA powders can be attributed to the decrease of particle dimension rather than to the formation of different solid phases or impurities. This revised version was published online in July 2006 with corrections to the Cover Date.     

Extraction of chromium(III) and chromium(VI) species from solid matrices using green solvent supercritical carbon dioxide.

Supercritical fluid extraction (SFE) provides an environmentally green technique to decontaminate chromium species from solid matrices using supercritical fluid carbon dioxide (ScCO2). Methanol and a small amount of water were found to significantly improve the extraction efficiency. The fluorinated chelating agent lithium bis(trifluoroethyl)-dithiocarbamate (LiFDDC) was effective in removing Cr ions in methanol-modified CO2 via in situ chelation/SFE technique. This paper indicates that the extraction efficiencies of Cr(III) and Cr(VI) from solid matrices can be greatly increased to more than 92% in the presence of a small amount of water, using 5% methanol-modified CO2 containing LiFDDC as an extractant. Chromium species in a wood waste sample in the form of chromated copper arsenate (CCA) can be extracted, but the extraction efficiency is not as good as expected, possibly due to the complications of the chemistry of Cr species in different oxidation states and to matrix effects.     

Extractability of metals in municipal solid wastes fly ash using supercritical CO(2) containing Cyanex 302.

The extraction of lead from fly ash produced during the thermal treatment of municipal solid wastes was studied using supercritical carbon dioxide (SC-CO(2)) and Cyanex 302 (bis(2,4,4-trimethylpentyl)monophosphinic acid). The extraction of lead from the fly ash was carried out in a 5 cm(3) internal volume reaction vessel under static extraction conditions at 323 K, and 24 MPa for 1 h. The extraction efficiencies of lead ranged from 4% to the total extraction under the conditions of 0.05 g fly ash with 2 cm(3) Cyanex 302. There was a linear relationship between the extraction efficiencies of lead using the SC-CO(2) + Cyanex 302 and using a water-based method described by JLT13.     

Fabrication and characterization of TEOS-based silica aerogels prepared using rapid supercritical extraction

Silica aerogels were prepared using the precursor tetraethylorthosilicate (TEOS) via a rapid supercritical extraction (RSCE) method. Multiple consistent batches of monolithic TEOS-based aerogels were fabricated via an 8-h RSCE process. Fabricating TEOS-based aerogels with an RSCE method offers some distinct advantages. One advantage is the relative simplicity of the RSCE approach: liquid precursors are mixed and poured into a metal mold in a hydraulic hot-press, where gelation, aging and extraction of liquid from the pores occur. The precursor recipe employs TEOS, ethanol, water, oxalic acid to catalyze hydrolysis, and ammonia to catalyze the subsequent polycondensation reactions. Another advantage is that reaction of TEOS to form sol gels yields ethanol as a byproduct. A process that releases ethanol, rather than methanol (as in tetramethylorthosilicate (TMOS)-based aerogels) may be more appealing for commercial applications, involving scale-up of the process. The significantly lower cost of TEOS, compared to TMOS, is a considerable advantage. The TEOS-based RSCE aerogels are mesoporous and optically translucent, have bulk densities of 0.099(±0.003) g/cm³ and surface areas of 460(±10) m²/g. Signals observed in infrared and Raman spectra of the aerogels are consistent with Si–O framework bonds. Using scanning electron microscopy imaging, the surface morphology of the aerogel samples was imaged at magnifications up to 150 kX.     

Specific extraction of chromium(VI) using supercritical fluid extraction

In some situations, it is no longer sufficient to give a total concentration of a metal. Instead, what is required to understand the potential toxicity of a sample is the concentration of metal species or oxidation state. When developing species specific methods, the major concern is that the integrity of the species ratio is not changed. In other words, the sample preparation or the analytical method will not convert metal ions from one oxidation state to another. Normal extraction techniques and chromatography methods have shown some tendencies to change species ratios. An ideal extraction method would extract the metal efficiently while retaining the metal's oxidation state. The properties of supercritical fluids should approach the ideal of retention of oxidation states. For example, the need for speciation of chromium is obvious since Cr(III) is considered an essential element while Cr(VI) is thought to be toxic and carcinogenic. This paper presents the results of a species specific extraction of Cr(VI) using two different carbamate derivatives as the chelator. Supercritical fluid extraction (SFE) coupled with a fluorinated dithiocarbamate and a methanol modifier allows extraction of 1 ppm Cr(VI) from a solid matrix with a recovery level of 88.4+/-2.57% using the NIST standard sample. The optimized conditions using the HP 7680 supercritical fluid extractor were: 0.1 ml of methanol, 0.05 ml of pure water, and 0.01 g of chelate via a saturation chamber.     

The solid state and solution chemistry of dichlorobis(pyridine)cobalt(II)

The thermal decomposition of dichlorobisquinolinecobalt(II) was investigated. Kinetic analyses were performed on the dynamic and isothermal curves. The dynamic and d.s.c. studies revealed two simultaneously reactions while the isothermal reactions represented single processes. The scheme of thermal decomposition is:

Solvation of Ti(IV) in aqueous solution under ambient and supercritical conditions

We examine the structure of the hydrated Ti(IV) complex under both ambient and supercritical conditions using first-principles molecular dynamics. We find that an unanticipated fivefold coordination of Ti(IV) is favoured under ambient conditions, with rapid interconversions between square pyramidal and trigonal bipyramidal structures. At supercritical conditions the Ti coordination increases from five to six, adopting both octahedral and trigonal prismatic geometries. At 1000 K, the magnitude of the increase in the Ti to oxygen coordination number with increasing water density is similar to that of Li-O under comparable conditions. We present a detailed picture of the bonding in the hydrated Ti(IV) complex under both ambient and supercritical conditions.     

Preparation of PLLA/PLGA microparticles using solution enhanced dispersion by supercritical fluids (SEDS).

In this work, poly(L-lactic acid)/poly(lactide-co-glycolide) (PLLA/PLGA) microparticles were prepared using the technique of solution-enhanced dispersion by supercritical fluids (SEDS). For comparison, separate PLLA and PLGA microparticles were also produced by the same SEDS process. The produced microparticles were characterized by scanning electron microscopy, laser particle size analyzer, X-ray diffraction, differential scanning calorimetry, Fourier transform infrared spectroscopy, and gas chromatography. Results indicate that PLLA/PLGA microparticles possess sphere-like shapes with smooth surfaces. The mean particle size of PLLA/PLGA microparticles ranges from 1.76 to 2.15 microm, depending on the feeding ratio of PLLA to PLGA used in the SEDS process. The crystallinity of PLLA/PLGA microparticles decreases after the SEDS processing, so that the produced microparticles are in an amorphous state. Pure PLGA was hard to precipitate in small, fine microparticle form without the presence of PLLA. A model drug, paclitaxel, was encapsulated into PLLA/PLGA microparticles by the same SEDS process, and the in vitro release rate of paclitaxel from these PLLA/PLGA composites could be modulated by variation of the mixing ratio PLLA:PLGA. The prepared microparticles have negligible residual organic solvent. Drug-loaded PLLA/PLGA microparticles produced by SEDS have potential as an advanced colloidal suspension for pharmaceutical applications.     

Np(V) carbonates in solid state and aqueous solution

The solubility of NaNpO₂CO₃(s) in 0.1M perchlorate solution at 25°C in equilibrium with 1.0% CO₂/N₂ atmosphere has been investigated as a function of pH/lg [CO₃ ^2-]. The solid phase was found hexagonal with a=1008.1±0.3 pm and c=991.1±0.2 pm. A solubility product of lg Ksp(NaNpO₂CO₃)=–10.22±0.02 and a formation constant of the first Np(V) carbonato species of lg ß₀₁ = 4.52±0.02 was evaluated. For the dicarbonato species an upper limit of lg lg ß₀₂ < 6.6 was derived. Comparison of the present data with solubility values of Np(V) in equilibrium with 0.03% CO₂ partial pressure gave evidence that carbonato species are prevailing in solutions at both 1% and 0.03% CO₂ partial pressures.     

Automated analysis of polar pesticides in water by on-line solid phase extraction and gas chromatography using the co-solvent effect

In order to meet the requirements of analyzing very low concentrations of pesticides in water (typically at 0.1 μg/l or less), samples have to be concentrated prior to GC-analysis. Samplie pre-concentration by off-line methods based on solid phase extraction (SPE) or liquid-liquid extraction are very time consuming and cumbersome. Moreover, the quantitative performance of the analytical method as a whole in terms of accuracy and reliability is seriously hindered by elaborate, manually performed sample pre-treatment steps. This paper describes an automated method based on solid phase extraction and capillary gas chromatography. The technique was applied for the analysis of 31 polar organophosphorus and organonitrogen pesticides. A commercially available HPLC/GC instrument is modified, using the LC-part for solid phase extraction. The sample, of which only a few ml's is required to obtain sufficiently low detection limits, is delivered by a robotic large volume autosampler. After solid phase extraction and elution, the eluate is transferred into the GC via a so called “loop type interface”. In this paper the instrumentation and analytical methodology is described, as well as the main validation results. The quantitative performance (i.e. recovery and repeatability) of the most polar solutes like metamitron and dimethoate appears to be better than obtained with off-line SPE as a result of the more beneficial ratio between the amount of sorbent and the sample volume. As the loop-type interface causes losses of the most volatile compounds, a co-solvent is added. This co-solvent provides sufficient trapping capacity in the capillary pre-columns to allow quantitative analysis of even the most volatile pesticides. Moreover a better separation of early eluting compounds is also established.     

Formation of cellulose acetate membranes using a supercritical fluid assisted process

Microporous cellulose acetate membranes have been prepared from polymer–acetone solutions using a supercritical fluid phase inversion process in which CO₂ acts as the non-solvent. Series of experiments were performed at various polymer concentrations, temperatures and pressures. The structure of the resulting membranes was analysed using scanning electron microscopy. We operated with polymer concentrations ranging between 5 and 40% (w/w) in acetone obtaining different pore dimensions and membrane structures. Increasing the percentage of polymer in the solution, the structure of the membranes changed from beads-like structure to cellular structure. Polymer concentration also influenced the mean diameter of the pores that ranged from 2 to 50 μm for polymer concentrations from 40 to 5% (w/w). We also tested membrane formation pressures between 100 and 200 bar and at temperature between 45 and 65 °C. Pressure influences the change in membrane structure from cellular to beads-like, whereas temperature has a minor influence on pore size: both the effects can be partially related to CO₂ density. Cellulose acetate membrane formation mechanisms have also been discussed.     

Thermolysis features of manganese(II) and zinc dihydrogenphosphate solid solution

The thermolysis of dihydrogenphosphates with the general formula MnMn_1?x Zn_x(H₂PO₄)₂ · 2H₂O (0 < x < 1.00) is studied. Two parallel thermolysis routes are found to yield cyclotetraphosphate solid solution of composition (Mn_1?x Zn_x)₂P₄O₁₂ (monoclinic space group C 2/c, Z = 4) as the final product. The sequence of physicochemical transformations and structural reorganizations is determined in both routes. Quantitatively, the involvement of the routes is largely determined by the composition of the starting dihydrogenphosphate solid solution. Two mechanisms are discussed for both removal of crystal water and liberation of free phosphoric acid. A scheme of the process is designed.     

The solid state and solution chemistry of dichlorobis(α-picoline)-cobalt(II)

Summary The thermal decomposition of [CoCl₂(-pic)₂] was investigated over the 108°C to 222°C range and the Intennediates CoCl₂(-pic) (s) and CoCl₂ (s) were observed, with the evolution of (-pic) (g). Quantitative thermodynamic and kinetic data were obtained by performing dynamic and isothermal studies on the complex Additional thermodynamic data were obtained by studying the CoCl₂/-pic system in acetone. The effect of the methylsubstituent on the metal-donor-N bond as well as on the thermodynamic quantities were discussed.     

Determination of solid products from the de-polymerization of poly(trimethylene terephthalate) in supercritical methanol

A method based on high-resolution size-exclusion chromatography (SEC) was established to analyze the solid products from the depolymerization of poly(trimethylene terephthalate) (PTT) in supercritical methanol. In the qualitative analysis, four factors (chromatographic retention time, qualitative multi-wavelength ultraviolet spectra, linear internal-insert SEC and qualitative IR spectra) were considered. The main solid products from the process were dimethyl terephthalate (DMT), methyl-(2-hydroxypropyl) terephthalate (MHPT), bis(2-hydroxypropyl) terephthalate (BHPT), methyl-(2-hydroxyethyl) terephthalate (MHET), bis(2-hydroxyethyl) terephthalate (BHET), and hydroxyethyl-(2-hydroxypropyl) terephthalate (HEHPT). It is found that the method is of a high resolution among the solid products and has a fine repeatability. In addition, the solid products from the de-polymerization of poly(ethylene terephthalate) (PET) in similar process were also analyzed by this method. Furthermore, the effects of supercritical conditions on the distribution of the products were also discussed.     

Substantial rate enhancements of the esterification reaction of phthalic anhydride with methanol at high pressure and using supercritical CO2 as a co-solvent in a glass microreactor

The esterification reaction of phthalic anhydride with methanol was performed at different temperatures in a continuous flow glass microreactor at pressures up to 110 bar and using supercritical CO(2) as a co-solvent. The design is such that supercritical CO(2) can be generated inside the microreactor. Substantial rate enhancements were obtained, viz. a 53-fold increase was obtained at 110 bar and 60 degrees C. Supercritical CO(2) as a co-solvent gave rise to a 5400-fold increase (both with respect to batch experiments at 1 bar at the same temperature).