Sol-Gel Synthesis of Nano-Scaled BaTiO3, BaZrO3 and BaTi0.5Zr0.5O3 Oxides via Single-Source Alkoxide Precursors and Semi-Alkoxide Routes

Sol-gel synthesis of nano-sized BaTiO₃, BaZrO₃ and BaTi_0.5Zr_0.5O₃ ceramics using alkoxide and semi-alkoxide routes has been investigated and the pervoskites obtained have been compared with respect to crystallisation temperature, crystallite size and compositional purity. Heterometal alkoxides containing two (for BaTiO₃ and BaZrO₃) and three (for BaTi_0.5Zr_0.5O₃) different metals were used as single-source precursors in the alkoxide route while semi-alkoxide synthesis was performed by reacting barium hydroxide or acetate with Ti and/or Zr alkoxides. Semi-alkoxide synthesis also produces stoichiometric and phase-pure oxides, however, at temperatures higher than 1000°C. At temperatures below 1000°C, BaCO₃ and small amounts of other undesired phases (e.g., BaTi₂O₄) were present in the oxides derived from semi-alkoxide synthesis. Thermal behaviour, studied by TGA/DTA measurements, shows that thermal decomposition occurs in three major steps and depends on the educt composition and the synthesis route. Among alkoxide derived powders, crystalline BaTi_0.5Zr_0.5O₃ phase is formed at 400°C while complete crystallisation of BaMO₃ ceramics occurs around 600°C. The cubic to tetragonal phase transition for BaTiO₃ is clearly observed at relatively low-temperature of 800°C. The stoichiometry and phase homogeneity of the obtained powders were demonstrated by energy dispersive X-ray analysis and powder diffractometry. The averaged crystallite size of the obtained nano-ceramics was evaluated using the FormFit programme. SEM and TEM observations revealed a high microstructural uniformity.     

Phase evolution of lead titanate from its amorphous precursor synthesized by the OPM wet-chemical route

Lead titanate was synthesized by the OPM wet-chemical route by the dissolution of Ti metal in H₂O₂ followed by the addition of Pb²⁺ at high pH, resulting in a reactive and amorphous precipitate with (Pb:Ti=1:1) mole ratio, which was heat treated between 400°C and 700°C. The amorphous precipitate was characterized by DSC, and all of the powders were characterized by X-ray diffraction, Raman and XAS (EXAFS and XANES) spectroscopy at the Ti K edge. A metastable, stoichiometric and cubic pyrochlore phase (Pb₂Ti₂O₆, Fd3m) was identified by XRD and Raman spectroscopy up to approx. 450°C. Only tetragonal PbTiO₃ was identified at higher temperatures. XAS spectra showed that the local structure around the absorbing Ti atom of the intermediate pyrochlore phase is similar to that observed in the amorphous precursor. This fact indicates that the metastable intermediate pyrochlore (Pb₂Ti₂O₆) is kinetically favored to be formed because of its similarity to the amorphous precipitate, instead of the slightly different and thermodynamically favored tetragonal (PbTiO₃, P4/mmm) perovskite structure that is only formed at higher temperatures, after the crystallization of the metastable intermediate pyrochlore.     

Formation of perovskite phase mixed metal oxides via thermal decomposition of metal-organic complexes with bifunctional ligands

Single-source metal precursors designed to form crystalline perovskite phase mixed metal oxides at low temperatures have been synthesized using -hydroxycarboxylates and alkoxides as ligands. Divalent salts of Ba, Sr, Ca and Pb, [A(O₂CCR₂OH)₂], R = H, Me, were formed from the reaction between ACO₃ and HO₂CCR₂OH in which the hydroxyl group is free to react with metal alkoxide compounds B(OR)₄ where B=Ti, Zr, Sn. These compounds react to eliminate two equivalents of alcohol producing precursors with fixed stoichiometry as shown by the equation: A(O₂CCR₂OH)₂+B(OR)₄ A(O₂CCR₂O)₂B(OR)₂+2HOR. The reaction product is only slightly soluble in pyridine, however upon hydrolysis these compounds form clear solutions from which yellow powders can be isolated by removal of the solvent. Thermolysis of these powders in the temperature range 300–350°C yields perovskite ABO₃. Aqueous solutions of these powders can also be used to form sub-micron sized particles of ABO₃ materials via aerosol processing techniques. In control experiments it was shown that Pb(O₂CCH₂OPh)₂ does not react with metal alkoxide compounds. As a result perovskite PbTiO₃ is not formed below 550°C. Solutions for spin coating thin films can be formed by dissolution of the powder in ethanol, but the crystallization behavior is quite different compared to the bulk powders.     

Intermediate steps in YBa2Cu3O7−x synthesis by sol-gel method: YBaCuO oxycarbonate

High T _c -superconducting powders of the Y-Ba-Cu-O system are prepared by a solution-polyacrylamide gel using citric acid as a complexing agent. This method provides an easy way to prepare reactive YBaCuO powders by sol-gel synthesis. However this synthesis involves intermediate phases formation which impedes the obtention of the pure phase at low temperature. An intermediate oxycarbonate phase forms between 800° and 850°C in flowing oxygen. From powder X-ray diffraction, thermal analysis and IR spectroscopy, it is concluded that the intermediate oxycarbonate has an average tetragonal structure—SG P4/mmm—similar to that of the parent oxide with a stoichiometry close to YBa₂Cu_2.95(CO₃)_0.35O_6.6. The carbonate group is located in the center of the basal CuO square. This compound has superconducting properties. A pure 123 phase is obtained when the xerogel precursor is annealed at 925°C in O₂ or at 800°C in Ar, then in O₂. The grain growth and microstructure development of YBaCuO have also been investigated and compared using two different powders, i.e. sol-gel route and commercial powder from Hoechst.     

Thermal Behaviour of a TiO2—ZrO2 Microcomposite Prepared by Chemical Coating

A microcomposite powder in the system TiO₂—ZrO₂ as a precursor of zirconium titanate (ZT) materials has been studied by thermal methods (DTA-TG) and X-ray diffraction (XRD). The microcomposite powder has been prepared by chemical processing of crystalline TiO₂ (rutile, 10 mass% anatase),as inner core, coated with in situ precipitated amorphous hydrated zirconia gel, asouter core. The morphology and chemical composition of the resultant powders has been examined by SEM-EDX (Scanning electron microscopy-energy dispersive X-ray spectroscopy). Thermal behaviour of the microcomposite powder was reported, showing the dehydration and dehydroxylation of the zirconia gel, the crystallization into metastable cubic/tetragonal zirconia at temperatures 400—470°C, and the feasibility of preparing ZT powder materials by progressive reaction of TiO₂ and ZrO₂ at higher temperatures (1400°C).This revised version was published online in November 2005 with corrections to the Cover Date.     

Bi4Ti3O12 Thin Films from Mixed Bismuth-Titanium Alkoxides

Bi₄Ti₃O₁₂ thin films were obtained by the sol-gel method. The precursor solution was prepared by allowing the two metallic alkoxides, Bi(OC₂H₄OCH₃)₃ and Ti(OC₂H₄OCH₃)₄, to react in 2-methoxy-ethanol to form the mixed alkoxide. This stable sol was deposited by spin-coating onto platinized silicon substrates. X-Ray diffraction patterns indicate that the perovskite initial crystallization temperature is 460°C for powder samples and it ranges between 400 and 500°C, for thin films, as a function of the number of coating layers. Dense, smooth and crack free thin films with grain sizes ranging from 20 nm to 500 nm are obtained, depending on the number of coating layers and on the post-deposition temperature annealing.     

Electron microscope study of alkoxide-derived compositions within the PbZrO3-PbTiO3 phase diagram

Pb(Zr_0.50Ti_0.50)O₃ solid solution was prepared using lead acetate and transition metal n-propoxides in n-propanol or n-butoxides in n-butanol. The complex solutions were hydrolysed with an excess of H₂O. The resultant powders were calcined up to 700°C for 30 minutes in a flowing oxygen atmosphere. Scanning electron microscope analysis showed different morphologies of the resultant powders. The n-propoxide derived powder consisted of gel fragments, while the n-butoxide derived one had agglomerated submicrometre particles. EDS analysis of the powders revealed no chemical heterogeneities in the examined samples upon calcining up to 600°C, notwithstanding the type of precursor used. Both samples, calcined at 700°C, exhibited a slight deficiency of lead in the pyrochlore type phase as compared to the perovskite phase.     

Hydrothermal synthesis of the perovskite manganites Pr0.5Sr0.5MnO3 and Nd0.5Sr0.5MnO3 and alkali-earth manganese oxides CaMn2O4, 4H-SrMnO3, and 2H-BaMnO3

We report the synthesis of the perovskite manganites Pr_0.5Sr_0.5MnO₃ and Nd_0.5Sr_0.5MnO₃ using mild hydrothermal conditions. Both are formed as polycrystalline powders from solutions of metal salts in aqueous potassium hydroxide at 240 °C, and crystallise as a tetragonal polymorph (space group I4/mcm). Scanning electron microscopy shows both materials to contain cuboid-shaped crystallites several microns in dimension, and the average particle size is verified by light scattering measurements. We also report the first hydrothermal synthesis of 2H-BaMnO₃ and 4H-SrMnO₃, and the first subcritical hydrothermal synthesis of CaMn₂O₄ (marokite). Despite the formation of these alkali-earth manganese oxides at 240 °C, we have been unable to isolate rare-earth manganese oxides LnMnO₃ using similar conditions. We discuss the formation of perovskite manganites in hydrothermal reactions by relating our new results to those manganites already reported to form under hydrothermal conditions, and rationalise the trends seen by considering tolerance factor of the perovskite and the variance of the A-site metal radius.     

Structural development and kinetic analysis of PbTiO3 powders processed at low-temperature via new sol-gel approach

The synthesis of crystalline lead titanate powder by a generic low-temperature sol-gel approach is developed. Acetoin was added as ligand, instead of the commonly used alkanolamines, to ensure total dissolution of the precursor compounds. The feasibility of the acetoin-Ti isopropoxide complex as a new precursor of PbTiO₃ perovskite particles via sol-gel method has been demonstrated. No excess lead has been introduced. Nanometric PbTiO₃ crystallites have been formed at 400 °C under atmospheric pressure from titanium isopropoxide and lead acetate in alcoholic solution by remarkably low activation energy of crystallization process of 90 kJ mol⁻¹. The powders show tetragonal lattice and dendritic morphology. In addition to the effect of heat-treatment temperature, time, and atmosphere, the sol chemistry particularly influenced the phase composition, particle size, and particle morphology. The use of different ligands significantly modified powder morphology. The extent of the crystallization was quantitatively evaluated by differential thermal analysis and analyzed by Johnson-Mehl-Avrami approach. The crystallization followed two rate regimes depending on the interval of the crystallized fraction.     

Preparation of La0.75Sr0.25MnO3 Nano-Phase Powders and Films from Alkoxide Precursors

The first purely alkoxide-based sol-gel route to nano-phase powders and thin films of perovskite La_0.75Sr_0.25MnO₃ is described. The phase and microstructure evolution on heat treatment of free gel films to form the target nano-phase oxide were investigated by TGA, IR spectroscopy, powder XRD, SEM and TEM-EDS. The xerogel consisted of a hydrated oxo-carbonate, without remaining alkoxo groups or solvent. Heating at 5°C·min^–1 decomposed the carbonate groups and yielded the pure perovskite La_0.75Sr_0.25MnO₃ at 760°C. The cell dimensions were virtually unchanged from the first observation of perovskite at 680°C, to 1000°C, 4 h. The monoclinic cell of La_0.75Sr_0.25MnO₃ obtained at 1000°C, 4 h, had the dimensions a = 5.475(1), b = 5.504(2), c = 7.771(1) Å, = 90.50(2), fitting the literature data quite well. Crack-free, homogenous, 150 nm thick La_0.75Sr_0.25MnO₃ films were prepared by spin-coating Si/SiO₂/TiO₂/Pt and polycrystalline -Al₂O₃ substrates with a 0.6 M alkoxide solution, followed by heating at 5°C·min^–1 to 800°C, 30 min.     

Low temperature molten-salt synthesis of nanocrystalline cubic Sr2SbMnO6

Sr₂SbMnO₆ (SSM) powders were successfully synthesized at reasonably low temperatures via molten-salt synthesis (MSS) method using eutectic composition of 0.635 Li₂SO₄-0.365 Na₂SO₄ (flux). High-temperature cubic phase SSM was stabilized at room temperature by calcining the as-synthesized powders at 900 °C/10 h. The phase formation and morphology of these powders were characterized via X-ray powder diffraction and scanning electron microscopy, respectively. The SSM phase formation associated with ∼60 nm sized crystallites was also confirmed by transmission electron microscopy. The activation energy associated with the particle growth was found to be 95±5 kJ mol⁻¹. The dielectric constant of the tetragonal phase of the ceramic (fabricated using this cubic phase powder) with and without the flux (sulphates) has been monitored as a function of frequency (100 Hz-1 MHz) at room temperature. Internal barrier layer capacitance (IBLC) model was invoked to rationalize the dielectric properties.     

A chemical route for the synthesis of cubic bismuth zinc niobate pyrochlore nanopowders

Cubic bismuth zinc niobate pyrochlore (base composition (Bi_1.5Zn_0.5)(Zn_0.5Nb_1.5)O₇) powders were successfully prepared by a chemical method. The formation mechanism of the pyrochlore phase was investigated by TG-DSC, FT-IR, Raman, and X-ray diffraction (XRD). The optical bandgap for the powders treated at temperatures ranging from 500 to 700 °C is 3.0-3.1 eV, indicating low crystallization temperature for the pyrochlore phase. No detectable intermediary phases as BiNbO₄ or a pseudo-orthorhombic pyrochlore were observed at any time and the cubic-BZN phase was already formed after thermal treatment at temperatures as low as 500 °C. The phase formation study reveals that a well-crystallized single-phased nanopowder is obtained after calcination at 700 °C, indicating that the chemical synthesis conferred a higher chemical homogeneity and reactivity on the powder, modifying the crystallization mechanism.     

Ferroelectric perovskite-type barium copper niobate: BaCu1/3Nb2/3O3

A perovskite-type BaCu_1/3Nb_2/3O₃ was prepared by high temperature reaction using BaCO₃, CuO and Nb₂O₅. The X-ray powder diffraction pattern of this compound was indexed with the tetragonal cell with the lattice parameters of a=4.0464(4) and c=4.1807(4) Å (c/a=1.033). This compound had the tetragonal perovskite-type structure in which the B site was occupied statistically by Nb and Cu atoms. From high temperature X-ray powder diffraction patterns this compound had a phase transition from the tetragonal to cubic symmetry in the temperature range of 500-600 °C. The P-E and S-E hysteresis loops occurred at room temperature and the apparent maximum in the temperature dependence of the dielectric constant was observed at 520 °C. The temperature dependence of the inverse of magnetic susceptibility exhibited paramagnetic behavior.     

Synthesis of nanometric β-barium metaborate powder from different borate solutions by ultrasound-assisted precipitation

In this study, the synthesis of barium metaborate powder (BaB₂O₄) was carried out by ultrasound-assisted precipitation using different borate solutions. Different solutions such as borax (Na₂B₄O₇, BD), boric acid (H₃BO₃, BA), and sodium metaborate (NaBO₂, SMB) were used in the synthesis and an ultrasonic immersion horn probe was used as the major source of ultrasound. The effect of reaction temperature and time, pH, and crystallization time on the BaB₂O₄ yield (%) was investigated. The ultrasound-assisted synthesis up to 90 % yield could be achieved using a 0.2 M BD solution at 80 °C, reacting for 5 min at pH 13 followed by 2 h of crystallization. Following crystallization, the obtained powder was heated up to 140, 250, 650, and 750 °C for 2.5 h, and it was shown that β-BaB₂O₄ nanometric powders were obtained after the 750 °C heat treatment.     

Evolution of Structure of the Precursor During Sol-Gel Processing of ZnO and Low Temperature Formation of Thin Films

ZnO thin films were prepared on silicon substrate with Pt electrode by the sol-gel processing using Zn alkoxide solution prepared from Zn(NO₃)₂·6H₂O and 2-methoxyethanol. FT-IR spectroscopy showed the presence of Zn species in the alkoxide, with methoxyethoxide and nitrato groups as coordination ligands, indicating formation of Zn(NO₃)(OCH₂CH₂OCH₃). Smooth and homogeneous thin films were obtained by heat treating coating gel films in the temperature range from 250 to 500°C. The ZnO thin films exhibited a preferred growth of crystals with c-axis perpendicular to the Si substrate surface when fired at 250°C. It was discussed that the presence of nitrogen atoms in precursors had affected the phase development of crystals and was the basis of the structural relaxation for crystallization at low temperature.     

Low-temperature synthesis of K2NbO3F powders by an alternative approach of solid-state reaction

K₂NbO₃F powders were directly synthesized by an alternative solid-state method at low temperature. Stoichiometric ammonium niobium oxalate, K₂C₂O₄ and KF were mixed with small amounts of water and then dried at room temperature. X-ray diffraction results show that layered perovskite K₂NbO₃F powders can be obtained by calcining the mixture in temperature range from 550 to 700 °C for 3 h. The elemental composition, powder morphology and particle size of calcination products were analyzed by scanning electron microscope-energy dispersive spectroscopy (SEM/EDS). The SEM images suggest that the particles of the powders obtained at 550 °C are irregular platelets with a diameter of 0.5-1 μm and a thickness of 100-200 nm. The platelets are 3-5 μm in diameter and 1-2 μm in thickness when the calcination temperature reaches 700 °C. K₂NbO₃F decomposes to K₅(NbO₃)₄F and KF when the temperature reaches 800 °C.     

Structural investigations of sol-gel-derived LiYF4 and LiGdF4 powders

A soft synthesis route based on the sol-gel process was used for preparing rare-earth tetrafluoride powders from alkoxide precursors. In-situ fluorination was performed by decomposition of a fluorine containing organic compound named 1,1,1-trifluoro-5-methyl-2,4-hexanedione when sintering the as-prepared xerogel to produce crystallized samples. Both to insure complete departure of organic residues as well as to avoid any oxidation into oxyfluoride, annealing treatment was carried out under fluorine atmosphere. Free-oxygen content of resulting samples was evidenced by infrared and Raman spectroscopies. X-ray absorption spectroscopies (XAS) and ¹⁹F nuclear magnetic resonance (NMR) studies showed that samples heat treated at 300 °C are already crystallized but for a full crystallization in LiGdF₄ and LiYF₄ a thermal treatment at 550 °C is needed. Temperature dependence of powder morphology was analyzed by scanning electron microscopy (SEM).     

Effects of the Chemical Modifier on the Thermal Evolution of SrBi<Subscript>2</Subscript>Ta<Subscript>2</Subscript>O<Subscript>9</Subscript> Precursor Powders

The effects of the chelating agent on the thermal evolution of SrBi₂Ta₂O₉ precursor powders were investigated. The precursor solutions were prepared from non-hydrolyzing precursors of bismuth and strontium and a tantalum alkoxide. The utilization of diethanolamine or triethanolamine as chelating agent was found to produce the segregation of metallic bismuth in the as-prepared powders, which led to the formation of a multiphase system. On the other hand, acetoin, one of the α-hydroxyketones, showed outstanding characteristics for the low-temperature synthesis of SrBi₂Ta₂O₉: elimination of residual organics at low temperature, an earlier onset of crystallization, and no segregation of secondary phases during the whole crystallization process.     

Fabrication of Single-Phase BaTi4O9 Nanocrystalline Powder by Sol-Gel Process

BaTi₄O₉ nanocrystalline powder was prepared by sol-gel method using Ti(OC₄H₉)₄ and Ba(CH₃COO)₂ as raw materials. The optimum process was obtained by analyzing the synthesis condition of the single-phase BaTi₄O₉ nanocrystalline powder as follows: the content of acetyl-Titanium = 1 mol/L. pH = 4.2, molar ratio of water/alkoxide = 15, and the powder is kept at 1200°C for 2 h. The XRD and TEM analysis showed that the single-phase BaTi₄O₉ nanocrystalline powder of 30 nm in size was well prepared.     

Heterometallic lead-titanium oxyalkoxide precursors to lead titanate thin films

Two lead titanium oxyalkoxides with composition Pb₂Ti₄O₂(O₂CCH₃)₂(OC₂H₅)₁₄ and Pb₂Ti₂O₂(O₂CCH₃)₂(OCH(CH₃)₂)₈ have been isolated and characterised by elemental analysis, IR, ²⁰⁷Pb NMR and molecular weight measurements. X-ray structural analysis of the 1:2 complex confirmed the presence of two Pb₂Ti₂O units which are linked by a common Pb···Pb edge and are held together by alkoxide and acetate bridges. The acetate groups have migrated from the Pb to the Ti centres during the reaction. Hydrolysis of the 1:1 Pb/Ti complex produced clear gels providing the H₂O/complex ratio was less than 4. Heat treatment of the gel results in loss of residual organics below 400°C. The XRD pattern indicates the presence of the pyrochlore and perovskite phases after heating at 500°C but the sample is poorly crystalline. Complete conversion to the perovskite phase of lead titanate occurs on heating to 600°C for 1 hour. Thin films of lead titanate were deposited by dip-coating a solution of this complex in isopropanol. Analyses of the films, carried out using electron microprobe, Scanning Auger Spectroscopy and Rutherford Backscattering, indicated that they were of excellent quality, crystalline after heating at 600°C and with relatively sharp substrate-coating interface.