Morphology and fracture behavior of toughening‐modified poly(vinyl chloride)/organophilic montmorillonite composites

Toughening‐modified poly(vinyl chloride) (PVC)/organophilic montmorillonite (OMMT) composites with an impact‐modifier resin (Blendex 338) were prepared by melt intercalation, and their microstructures were investigated with wide‐angle X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy. The mechanical properties of the PVC composites were examined in terms of the content of Blendex and OMMT, and the fracture toughness was analyzed with a modified essential work of fracture model. Intercalated structures were found in the PVC/OMMT composites with or without Blendex. Either Blendex or OMMT could improve the elongation at break and notched impact strength of PVC at proper contents. With the addition of 30 phr or more of Blendex, supertough behavior was observed for PVC/Blendex blends, and their notched impact strength was increased more than 3319% compared with that of pristine PVC. Furthermore, the addition of OMMT greatly improved both the toughness and strength of PVC/Blendex blends, and the toughening effect of OMMT on PVC/Blendex blends was much larger than that on pristine PVC. Blendex and OMMT synergistically improved the mechanical properties of PVC. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 286–295, 2004     

Morphology and performance of unsaturated polyester nanocomposites modified with organoclay and thermoplastic polyurethane

<正>Unsaturated polyester(UPR)/thermoplastic polyurethane(TPU)/organoclay nanocomposites were prepared by melt compounding of thermoplastic polyurethane and unsaturated polyester prepolymer,and then mixing with the hybrids of styrene monomers and organoclay at ambient temperature.The crosslinking reaction eventually occurred through the unsaturated polyester prepolymer and styrene monomer.The morphology of the composites was investigated by scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The results show that the impact strength of UPR/TPU/organoclay nanocomposites increases obviously;the cure shrinkage decreases markedly,the glass transition temperature is enhanced and an elastic response to the deformation is prominent at the temperature above 10℃.     

本质阻燃聚苯乙烯/蒙脱土纳米复合物的制备及性能

通过原位聚合法制备了本质阻燃聚苯乙烯[P(St-co-AEPPA)]/有机改性蒙脱土(OMMT)纳米复合物[P(St-co-AEPPA)/OMMT], 并用普通聚苯乙烯/有机改性蒙脱土(PS/OMMT)复合物作为对比实验, 研究了含磷、氮单体丙烯酸羟乙基-苯氧基-二乙基磷酰胺(AEPPA)和OMMT等添加物对本质阻燃聚苯乙烯性能的影响.用X射线衍射仪(XRD)和透射电子显微镜(TEM)分析了复合材料的结构与形貌, 并对OMMT在基体中的分散机理进行了讨论.用差示扫描量热仪(DSC)、热重分析(TGA)和微型量热仪(MCC)研究了材料的热性能和燃烧性能.结果表明, AEPPA和OMMT能够显著提高基体的热稳定性和阻燃性.     

漆酚钛聚合物/蒙脱土纳米复合材料的制备、结构与性能

用溶液插层聚合方法制备漆酚钛聚合物/蒙脱土纳米复合材料(PUTi/OMMT),并用XRD、TEM和TG等对其结构、性能进行测试与表征.XRD结果表明,通过溶液插层,PUTi分子链进入了OMMT片层间,从而使片层间距增大.TEM观察表明OMMT片层在PUTi聚合物中基本达到纳米级分散.与PUTi相比,PUTi/OMMT纳米复合材料具有更好的耐热性能和抗紫外光性能.     

Properties of poly(vinyl chloride)/wood flour/montmorillonite composites: Effects of coupling agents and layered silicate

Organomodified montmorillonite (OMMT) was prepared using cetylalkyl trimethyl amine bromide. OMMT and wood flour (WF) were surface-modified by silane coupling agent. They were melt-blended with polyvinyl chloride (PVC) and extruded into wood-plastic composite samples using one conical twin screw extruder. The effects of their contents on the composite mechanical properties were investigated. X-ray diffraction, transmission electron microscopy and scanning electron microscopy observed intercalation and dispersion of the OMMT. FTIR and X-ray photoelectron spectroscopy were used to analyze the silane-modification effects. The possible reaction mechanisms were proposed. After wood flour was modified by 1.5 phr silane, the impact strength and the tensile strength of wood flour-PVC composite were increased by 14.8% and 18.5%, respectively. Mechanical tests showed that the addition of OMMT did not enhance the untreated wood flour-PVC composites. However, adding 0.5% OMMT did improve the mechanical properties of the treated ones. The grafting improved the interfacial compatibility between components producing higher properties of the composites. Further addition of OMMT reinforced the composites. Too higher contents of silane and OMMT impaired some properties because of weak interfacial layer and higher concentrated stress. Cone calorimetry showed that the fire flame retardancy and smoke suppression of composites were strongly improved with the addition of OMMT.     

COMPARISON OF POLYAMIDE 66/MONTMORILLONITE NANOCOMPOSITES PREPARED FROM POLYAMIDE 6 AND POLYAMIDE 66 BASED MASTER-BATCHES

Two master-batches,polyamide 66 (PA66)/organo-montmorillonite (OMMT) and polyamide 6 (PA6)/OMMT, prepared by melt compounding with methyl methacrylate (MMA) as co-intercalation agent,have been used to prepare nearly exfoliated PA661montmorillonite (MMT) nanocomposites.The resulting nanocomposites are compared in view of their morphology and properties.Nano-scale dispersion of OMMT is realized in both types of nanocomposites,as revealed by XRD,TEM and Molau tests.PA66/MMT nanocomposites having superior me...     

Evaluation of activation energy conformity derived from model-free non-isothermal predictions and Arrhenius isothermal results

Organically modified montmorillonite (OMMT) was used as synergist to enhance the flame-retardant and mechanical properties of poly(butylene succinate)/intumescent flame retardant (PBS/IFR) composites. The flame-retardant, thermal degradation and combustion properties of PBS and its flame-retardant composites were characterized by limiting oxygen index (LOI) test, vertical burning (UL-94) test, thermogravimetric analysis, cone calorimeter and scanning electron microscopy, respectively. The results indicate that PBS/IFR composites exhibit excellent flame retardance when OMMT is at an appropriate content. PBS/IFR composite with 20 wt% IFR and 1.5 wt% OMMT has an LOI of 40.1% and can pass the UL-94 V0 rating. The synergistic effect between OMMT and IFR on the flame-retardant properties of PBS depends on the content of OMMT, and excessive OMMT diminish this synergistic effect. The possible flame-retardant mechanism of OMMT on PBS/IFR composite is proposed. The results of mechanical test also indicate that OMMT can effectively increase the notched impact strength of PBS/IFR composites.     

Effect of Different Organic Modifiers on the Tensile Properties of PVC／EVA／Montmorillonite Composites

Poly (vinyl chloride)/ethylene-vinyl acetate/montmorillonite (PVC/EVA/OMMT) composites were prepared by melt blending method. Two kinds of montmorillonites were organically modified by trimethyloctadecyl ammonium and dimethyl bis (hydrogenated tallow) ammonium, respectively. The morphology and tensile properties of the resultant composites were discussed in terms of the modifier type and OMMT content. The PVC/EVA/OMMT composites have intercalated structure, which is independent of the polarity of the modifiers, while the tensile properties show strong dependence on the modifier type. The OMMT modified by polar modifier gives higher tensile ductile and strength of PVC/EVA/OMMT composites.     

β-羟基丁酸与β-羟基戊酸共聚物 (PHBV)/蒙脱土纳米复合材料的结构与性能

用溶液复合法成功地制备了插层型PHBV／蒙脱土纳米复合材料。采用X射线衍射（XRD）和透射电子显微镜（TEM）研究了复合材料的结构，硅酸盐片层间距从1.8nm升至2.4nm左右。同时研究了复合材料的结晶，熔融，动态力学行为和力学性能，发现有机蒙脱土的加入，可以加快PHBV的结晶,降低熔融温度，使基体的玻璃化转变温度升高，提高了材料的力学性能，有机蒙脱土含量在3％时，其综合性能最佳。     

PP/EVA/OMMT纳米复合材料及其阻燃材料的动态燃烧行为

利用锥形量热仪(CONE)在35kW/m2热辐照条件下,并结合极限氧指数(LOI)和UL-94垂直燃烧测试方法对聚丙烯(PP)/乙烯-醋酸乙烯酯共聚物(EVA)/有机蒙脱土(OMMT)纳米复合材料和加入无卤复配阻燃剂制备的PP/EVA/OMMT/氢氧化铝(ATH)/三氧化二锑(AO)纳米复合阻燃材料的热释放速率、烟释放及材料在燃烧时的质量损失行为进行了研究。结果表明,添加5%(质量分数)OMMT可以提高PP/EVA复合材料的阻燃性能,燃烧时的热释放速率、质量损失率以及烟释放量减少,且OMMT与无卤复配阻燃剂之间可产生阻燃协同作用,使纳米复合阻燃材料的阻燃性能、热稳定性和抑烟性进一步增强。     

Structure and properties of rubber/organic montmorillonite nanocomposites prepared by in situ anionic intercalation polymerization

Polybutadiene (PB), polyisoprene (PI), and styrene–butadiene rubber/organic montmorillonite (OMMT) nanocomposites (NCs) were prepared by in situ anionic intercalation polymerization. The intercalation structure, chemical constitution, and morphology of the rubber/OMMT NCs were characterized with X‐ray diffraction, H NMR spectroscopy, and transmission electron microscopy; the thermal and dynamic mechanical properties of the rubber/OMMT NCs were characterized with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis. The mechanical properties of PB/OMMT NC were also tested. The results showed that a certain extent of exfoliated rubber/OMMT could be prepared by anionic in situ intercalation polymerization. The incorporation of OMMT obviously changed the microstructure content of PB and PI: the concentrations of the 1,2‐unit, 3,4‐unit, and trans‐1,4‐unit increased dramatically with an increasing concentration of OMMT, and the concentration of the cis‐1,4 structure decreased. The addition of OMMT‐DK1B and OMMT‐DK4 had little effect on the molecular weight and molecular weight distribution, but the addition of OMMT‐DK1 reduced the molecular weight of rubber, and the molecular weight distribution became broad. The glass‐transition temperature, weight‐loss temperature, storage modulus, and loss modulus of the NCs evidently increased, but tan δ decreased. OMMT apparently enhanced the rubber matrix; for example, the breaking strength and hardness of PB/OMMT NC crosslinked rubber increased greatly, but the tear strength and permanent deformation did not change much. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1344–1353, 2005     

SYNTHESIS, CHARACTERIZATION AND PROPERTIES OF ORGANOCLAY-MODIFIED POLYSULFONE/EPOXY INTERPENETRATING POLYMER NETWORK NANOCOMPOSITES

Organoclay-modified hydroxylterminated polysulfone (PSF)/epoxy interpenetrating network nanocomposites (oM-PSF/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polysulfone and epoxy resin (PSF/EP) using diaminodiphenylmethane (DDM) as curing agent.The mechanical properties like tensile strength,tensile modulus,flexural strength,flexural modulus and impact properties of the nanocomposites were studied as per ASTM standards.Differ...     

Thermal properties of poly(lactic acid)/organo-montmorillonite nanocomposites

Poly(lactic acid)/organo-montmorillonite nanocomposites were prepared by melt intercalation technique. Maleic anhydride-grafted ethylene propylene rubber (EPMgMA) was added into the PLA/OMMT in order to improve the compatibility and toughness of the nanocomposites. The samples were prepared by single screw extrusion followed by compression molding. The effect of OMMT and EPMgMA on the thermal properties of PLA was studied. The thermal properties of the PLA/OMMT nanocomposites have been investigated by using differential scanning calorimeter (DSC) and thermo-gravimetry analyzer (TG). The melting temperature (T _m), glass transition temperature (T _g), crystallization temperature (T _c), degree of crystallinity (χ_c), and thermal stability of the PLA/OMMT nanocomposites have been studied. It was found that the thermal properties of PLA were greatly influenced by the addition of OMMT and EPMgMA.     

Heat Shrinkable Behavior and Mechanical Response of a Low‐Density Polyethylene/Millable Polyurethane/Organoclay Ternary Nanocomposite

Summary: A low‐density polyethylene (LDPE)/millable polyurethane (PU)/organoclay ternary nanocomposite was successfully prepared. The nanocomposites were characterized by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The nanocomposites, as evidenced by XRD, are intercalated. The heat shrinkable behavior of the nanocomposites, as well as their pristine counterparts, was studied. It was observed that heat shrinkability decreases with increased filler content. The tensile strength and the tensile modulus of the nanocomposites are higher than their pristine counterparts.

The heat shrinkability of the unfilled LDPE/millable PU blend is highest and it decreases with increased nanofiller content.     

Effect of the type of organic modifier on the polymerization kinetics and the properties of poly(methyl methacrylate)/organomodified montmorillonite nanocomposites

A series of organomodified montmorillonite clays (OMMTs) such as intercalated modified montmorillonite with alkylammonium or alkylphosphonium salts (AA-MMT or AP-MMT) and double modified MMT with alkylammonium or alkylphosphonium salts and silane coupling agent (SAA-MMT or SAP-MMT) was successfully prepared in this study. The effect of the amount of nanofiller and type of organic modifier of the OMMT on poly(methyl methacrylate) (PMMA)/OMMT nanocomposites synthesized by in situ bulk polymerization was investigated. The structural and morphological characteristics of the obtained nanocomposites were studied by means of X-ray diffraction and transmission electron microscopy, indicating that exfoliation is more likely to occur in case of nanocomposites with small amounts of AA-MMT and SAA-MMT. The kinetic study results showed that the presence of AA-MMT enhances polymerization kinetics, while AP-MMT acts rather as a reaction retarder. The presence of the nanofiller and the augmentation of the OMMT content increased the thermal stability of all nanocomposites, as measured by thermogravimetric analysis, as well as their average molecular weight measured by gel permeation chromatography. Measurements of the tensile properties revealed that the Young’s modulus increased for all nanocomposites along with a decrease of the ultimate strain, while the tensile strength varied regardless of the extent of exfoliation.     

Preparation and characterization of an asphalt-modifying agent with waste packaging polyethylene and organic montmorillonite

In this paper, waste packaging polyethylene (WPE)/organic montmorillonite (OMMT) nanocomposites were prepared and used as an asphalt-modifying agent. The structure and morphology of the nanocomposites and the effects of OMMT on the thermal properties of WPE were investigated. The influence of the microcosmic effects and physical properties of the composite agents on the base asphalt were also studied. The results show that the WPE/OMMT asphalt-modifying agents are exfoliated nanocomposites. When compared with WPE, the melting range of the composites decreases and the thermal stability is improved. In addition, the composite agents not only promote good dispersion of WPE in asphalt, but also improve the low temperature properties of WPE-modified asphalt without adversely affecting its excellent high temperature properties. Therefore, from an environmental and economic standpoint, it is a novel and significant attempt at dealing with waste plastics packaging.     

Fabrication of diatomite‐based microencapsulated flame retardant and its improved fire safety of unsaturated polyester resin

To achive excellent fire resistance, new microcapsule flame retardants (DMCAD and DMPPD) were prepared using 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide combined with melamine cyanurate or melamine polyphosphate as the shell material and diatomite as the core material. The successful assembly of DMCAD and DMPPD was detailed characterized by Fourier transform infrared (FT‐IR) spectra, X‐ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Meanwhile, the flame retardancy and thermal stability of the unsaturated polyester resin (UPR)/DMCAD and UPR/DMPPD composites were also studied. The addition of DMCAD and DMPPD effectively improves the flame retardance properties of UPR, and the effect of DMPPD was better. The limiting oxygen index (LOI) of UPR/DMPPD‐3 increased by 11.6% when compared with that of UPR, and the sample achieved V‐0 rating. Moreover, the peak heat release rate (pHRR) and the total heat release (THR) rate of UPR/DMPPD‐3 were reduced by 67% and 26%, respectively. Under nitrogen condition and air condition, UPR/DMPPD showed better thermal stability and char‐forming ability from the thermogravimetric (TG) results. Residual char of the UPR composites was systematically analyzed with SEM and XPS. Finally, the flame retardant mechanism of DMPPD was proposed.     

Impact‐modified polypropylene/vermiculite nanocomposites

Impact‐modified polypropylene (PP)/vermiculite (VMT) nanocomposites toughened with maleated styrene–ethylene butylene–styrene (SEBS‐g‐MA) were compounded in a twin‐screw extruder and injection‐molded. VMT was treated with maleic anhydride, which acted both as a compatibilizer for the polymeric matrices and as a swelling agent for VMT in the nanocomposites. The effects of the impact modifier on the morphology and the impact, static, and dynamic mechanical properties of the PP/VMT nanocomposites were investigated. Transmission electron microscopy revealed that an exfoliated VMT silicate layer structure was formed in ternary (PP–SEBS‐g‐MA)/VMT nanocomposites. Tensile tests showed that the styrene–ethylene butylene–styrene additions improved the tensile ductility of the (PP–SEBS‐g‐MA)/VMT ternary nanocomposites at the expense of their tensile stiffness and strength. Moreover, Izod impact measurements indicated that the SEBS‐g‐MA addition led to a significant improvement in the impact strength of the nanocomposites. The SEBS‐g‐MA elastomer was found to be very effective at converting brittle PP/VMT organoclay composites into tough nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2332–2341, 2003     

Preparation and thermal properties of expanded graphite/paraffin/organic montmorillonite composite phase change material

Expanded graphite (EG)/paraffin/organic montmorillonite (OMMT) composite phase change material (PCM) was prepared by using melt intercalation method. The microstructure of EG/paraffin/OMMT is observed by scanning electron microscope (SEM). The thermal properties are investigated by differential scanning calorimetry (DSC). The mass loss of EG/paraffin/OMMT after 50 heating cycles was measured for investigating the influence of EG and OMMT on the thermal properties of paraffin. The results show that EG and OMMT have the ability of adsorption and shape-stability. The melting point EG/paraffin/OMMT is decreased slightly with an addition of paraffin and the latent heat of EG/paraffin/OMMT is determined by the mass ratio of paraffin. The heat transfer efficiency of EG/paraffin/OMMT is strengthened and the heating time is decreased to one-sixth of that of paraffin by addition of EG and OMMT. The thermal stability of EG/paraffin/OMMT is improved by addition of OMMT.     

Effect of polymerically‐modified clay structure on the morphology and properties of UV‐cured polyurethane acrylate/clay nanocomposites

Polyurethane acrylate (PUA)/clay nanocomposites were prepared by UV‐curing from a series of styrene‐based polymerically‐modified clays and PUA resin. Effect of the chemical structure of the polymeric surfactants on the morphology and tensile properties of nanocomposites has been explored. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) experimental results indicated that surfactants having hydroxyl or amino groups show better dispersion and some of the clay platelets were fully exfoliated. However, the composites formed from pristine clay and other polymerically‐modified clays without hydroxyl or amino groups typically contained both tactoids and intercalated structure. The mechanical properties of PUA composites were greatly improved where the organoclays dispersed well. Thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC) were carried out to examine the thermal properties of the composites. The results showed that the loading of polymerically‐modified clays do not effect the thermal stability, but increased the Tgs of PUA/clay composites. Copyright © 2010 John Wiley & Sons, Ltd.